Moog DM2020 Series Manuals

Manuals and User Guides for Moog DM2020 Series. We have 1 Moog DM2020 Series manual available for free PDF download: Installation And Startup

Moog DM2020 Series Installation And Startup

Moog DM2020 Series Installation And Startup (155 pages)

MULTI AXIS DIGITAL SERVO SYSTEM

Brand: Moog | Category: DC Drives | Size: 9 MB

Table of Contents

Table of Contents
3
Foreword
9
About Moog
9
Document Version
9
Revision Record
9
Reader Instructions
10
1 Introduction

12
- Contents
  12
- Related Documents
  12
- Package Contents
  12
- Required Qualifications of Personnel
  13
- Applicable Laws
  13
- Getting Started
  14
2 Safety Information

15
- Safety and Usage Guidelines
  15
- Qualified Personnel
  15
- Electrical Hazards
  16
  - Voltage Arcs and High Voltage
    16
  - General Hazards and Safeguards
    17
- Thermal Hazards
  17
- Mechanical Hazards
  17
- STO Safety Feature
  18
  - Description
    18
  - Directives on Safety
    18
- Safe Use of the DM2020 System
  19
  - Risk Assessment
    19
  - Electrical Connections
    19
  - Motor Selection
    19
  - Power Supply
    19
  - Prohibited Use
    20
- Risk Assessment
  21
3 System Overview

24
- Product Structure
  24
  - Product Description
    24
  - Storage and Working Conditions
    26
  - Standard Power Supply Models
    26
  - DM2020 Standard Models
    27
  - Models and Coding of ABC Modules
    29
  - Mechanical Dimensions
    30
  - Axis Modules Coding
    32
  - PSU Modules Coding
    33
- PSU Features and Details
  34
  - Electrical and Mechanical Data
    34
  - Module Side Plate Types
    36
  - Transducers
    37
  - Connectors
    38
    
    Connector Layout
    39
  - Filters
    40
  - Brake Resistor
    41
  - Line Inductors
    41
    
    Position Transducers
    43
    
    Interface with "Field" and Other Modules
    43
    
    Connector View
    44
- Connector Layout Axis Module
  46
- Cables
  54
4 Certifications

56
- CE Certificate
  56
- Safe Torque off (STO)
  58
  - Requirements
    60
  - Short Circuit Protection
    60
  - Overvoltage Protection
    62
  - Dynamic Brake Unit Ratings
    63
5 Electrical and Mechanical Installation

64
- Tools and Equipment
  64
  - Tools
    64
  - Electronic Equipment
    64
- Mechanical Installation
  64
  - Assembly of System Components
    64
    
    Assembling the PSU
    64
    
    Assembling the Axes
    64
    
    Braking Resistor Positioning
    65
- Electrical Installation and Thermal Rating
  66
  - Safety and General Instructions
    66
  - Electrical Installation
    67
  - Thermal Rating of the Electrical Panel
    69
    
    Drive Axis Power Dissipation
    69
    
    Power Supply Unit (PSU) Dissipation
    70
    
    Thermal Dissipation of Accessories
    70
    
    Control Power Requirements
    70
  - AC Mains Power/Ground Connection
    71
    
    Types of Earthing (Grounding) Systems
    71
    
    Protection Components
    72
    
    Ground Connection
    73
  - Drive Wiring
    74
    
    Grounding
    74
    
    Power Cord and Braking Resistor Connection
    74
    
    Busbar Connection
    75
    
    Auxiliary Voltage and Signal Connection
    75
    
    Signal Connection
    76
    
    Motor Cable Connection Details
    76
    
    Brake Cable Connection
    77
    
    I/O Signal Connection
    78
    
    STO Signals Connection
    78
    
    Transducer Connection
    80
    
    Connecting the Fieldbus - X8, X9, X10 Connectors
    81
6 Commissioning with Dx2020 Software

82
- Safety
  82
- Dx2020 GUI
  83
  - Overview
    83
  - Minimum PC Requirements
    83
  - Dx2020 GUI Installation
    84
  - GUI Drive Connection
    85
  - Layout
    87
  - Firmware Update (Bootloader)
    89
- Accessing the Dx2020 GUI Help On-Line
  90
- Activate Power
  90
- System Configuration
  91
  - Axis Identification
    91
  - Motor Parameter Configuration
    91
  - Transducer Configuration
    93
    
    Sensorless
    94
  - I/O Configuration
    95
    
    Details of Possible Configurations
    96
  - Control Loops Configuration
    98
    
    Control Mode Configuration
    98
    
    Torque Loop Parameter Configuration
    99
    
    Speed Loop Parameter Configuration
    99
    
    Filter Configuration
    100
    
    Configuration of the Position Loop Parameters
    102
  - Fault Configuration
    103
  - Application Parameters Configuration
    104
  - Commands and Modes Configuration
    105
- DM2020 State Machine
  108
- STO Activation
  111
- Auto-Phase Procedure
  111
- Drive (Axis) Enable and Limit Switch Enable/Disable
  113
- Oscilloscope Function and Log File (.UCX)
  114
  - Log Configuration
    114
  - Start Logging
    114
  - View Logs
    115
  - UCX File Management
    116
- Using the GUI in Offline Mode
  116
- Contextual Help for Parameter Management
  117
- Decommissioning Procedure
  118
7 Shipment and Storage

120
- Receiving and Checking the Shipment
  120
- Storage
  120
  - Regenerating the Electrolytic Capacitors after Storage
    120
8 Maintenance

121
- Periodic Maintenance
  121
- What to Do if Repairs Are Required
  122
9 Troubleshooting

123
- Power Section Anomalies
  124
- Drive Alarms (Faults)
  124
  - Alarms on the Power Section
    124
  - Alarm for VBUS Voltage out of Tolerance
    125
  - Drive or Motor Overtemperature
    125
  - Removal of STO Signal
    126
  - Errors on Memory Devices
    126
  - Data Corrupted Fault
    126
  - Brake Feedback Fault
    127
  - Errors on Feedback Devices
    127
  - Synchronization , Interrupt Time and Task Time Error
    129
  - Ethercat Fault
    129
  - Alarms Related to the Control Loops
    129
  - CAN Bus Alarms
    130
- Alarm Display in Analog Operating Mode
  130
- Faults During the GUI - Drive Connection
  134
10 Safe Torque off Safety Function

136
- Application
  136
- Installation Risk Assessment
  136
- Safe Torque off Function
  136
  - Characteristic Values According to UNI en ISO 13849-1
    137
  - Characteristic Values According to CEI en 62061
    138
- Safety Requirements
  138
  - Full Stop
    138
- Safe Torque off Circuit
  140
- Safe Torque off Connections
  141
  - Connector X6 - (X16)
    141
  - Connector X1 (Option)
    142
  - Electrical Input/Output Specifications
    143
  - Example Application
    144
  - Description
    144
  - Example Requirements
    145
- Safe Torque off Installation and Maintenance Procedure
  146
- Assembly and Serial Tests
  147
- Identification of the STO Function on the Drive Plate
  147
11 System Disposital

148
- What to Do if Repairs Are Required
  148
12 Appendix

149
- Glossary
  149
- Metric/Awg Conversion Table
  153

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