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MKS nPC PC99 manual available for free PDF download: Instruction Manual
MKS nPC PC99 Instruction Manual (125 pages)
Digital Pressure Controller
Brand:
MKS
| Category:
Controller
| Size: 2 MB
Table of Contents
Table of Contents
5
List of Figures
7
List of Tables
11
List of References
11
Pressure Transducer Safety Information
13
Symbols Used in this Instruction Manual
13
Symbols Found on the Unit
13
Safety Procedures and Precautions
13
Table 1: Definition of Symbols Found on the Unit
13
Sicherheitshinweise für den Druckmeßumformer
15
In dieser Betriebsanleitung Vorkommende Symbole
15
Erklärung der am Gerät Angebrachten Symbole
15
Sicherheitsvorschriften und Vorsichtsmaßnahmen
15
Tabelle 2: Bedeutung der am Gerät Angebrachten Symbole
15
Informations Relatives À la Sécurité Concernant Le Transducteur de Pression
17
Symboles Utilisés Dans Ce Manuel D'utilisation
17
Symboles Figurant Sur L'unité
17
Mesures de Sécurité Et Précautions
17
Tableau 3: Définition des Symboles Sur L'unité
17
Medidas de Seguridad del Transductor de Presión
19
Símbolos Usados en Este Manual de Instrucciones
19
Símbolos Hallados en la Unidad
19
Procedimientos y Precauciones de Seguridad
19
Tabla 4: Definición de Los Símbolos Hallados en la Unidad
19
Chapter One: General Information
21
Introduction
21
How this Manual Is Organized
23
Customer Support
24
Chapter Two: Installation and Configuration
25
Unpacking the Πpc
25
Product Location and Requirements
26
Dimensions
27
Figure 1: 4-VCR Front View - Devicenet
27
Figure 2: 4-VCR Front View - 9-Pin D RS-485
28
Figure 3: 4-VCR Front View - 15-Pin D Analog
28
Figure 4: 4-VCR Left and Right Side Views - Devicenet
29
Figure 5: 4-VCR Left and Right Side Views - 9-Pin D RS-485
29
Figure 6: 4-VCR Left and Right Side Views - 15-Pin D Analog
30
Figure 7: 4-VCR Top View (15-Pin D Analog Shown)
30
Figure 8: 4-VCR Bottom View
30
Figure 9: C or W Seal Front View - Devicenet
31
Figure 10: C or W Seal Front View - 9-Pin D RS-485
31
Figure 11: C or W Seal Front View - 15-Pin D Analog
32
Figure 12: C or W Seal Left and Right Views - Devicenet
32
Figure 13: C or W Seal Left and Right Side Views - 9-Pin D RS-485
33
Figure 14: C or W Seal Left and Right Side Views - 15-Pin D Analog
33
Figure 15: C and W Seal Top View (Devicenet Shown)
33
Device Information (Labels, Display, Communication, Mounting, Leak Integrity)
34
Figure 16: C and W Seal Bottom View
34
Figure 17: Labels for the Πpc (PC99 and PC90)
34
Figure 18: Push Button Display Readouts
35
Table 5: Devicenet Network Status LED Indicators
36
Table 6: RS-485 Module Status LED Indicators
37
Installation and Startup Procedure
39
Chapter Three: Ethernet Interface Setup and Configuration
43
Step 1: Install the Java™ Plugin (for Single IP Address)
43
Step 2: Setup Network for Communication through Ethernet
44
Chapter Four: Embedded Web-Based GUI and Diagnostics
53
Logging on to Your Πpc
53
Monitor Mode
53
Figure 19: Embedded GUI, Device Page in Monitor Mode (Devicenet PC90 Shown)
54
Figure 20: Embedded GUI, Device Page in Monitor Mode (Devicenet PC99 Shown)
54
Figure 21: Embedded GUI, Plot Page in Monitor Mode (PC90 Shown)
56
Figure 22: Embedded GUI, Diagnostics Page (PC99 Shown)
57
Setup Mode
58
Figure 23: Embedded GUI, Configuration Page in Monitor Mode (Devicenet Πpc Shown)
58
Figure 24: Embedded GUI, Device Page in Setup Mode (Devicenet PC90 Shown)
59
Figure 25: Embedded GUI, Device Page in Setup Mode (Devicenet PC99 Shown)
60
Figure 26A: Embedded GUI, Multi Gas, Creating a New Gas Instance (PC99 Only)
60
Figure 25B: Embedded GUI, Multi Range, Changing the Full Scale Flow Range (PC99 Only)
61
Figure 27: Embedded GUI, Plot Page in Setup Mode (Devicenet PC90 Shown)
62
Figure 28: Embedded GUI, Plot Page in Setup Mode (Analog)
62
Figure 29: Embedded GUI, Configuration Page in Setup Mode (Devicenet PC99 Shown)
63
Figure 30: Embedded GUI, Configuration Page in Setup Mode (Analog PC99 Shown)
63
Figure 31: Embedded GUI, Optional PC Page in Setup Mode (Analog Πpc Only)
65
Figure 32: Embedded GUI, Plot Page with Enabled Optional Input (Analog PC99 Shown)
66
Figure 33: Embedded GUI, Dnet Settings Page in Setup Mode (PC99 Shown)
67
Chapter Five: Overview
69
General Information
69
How the Πpc Pressure Controller Works
71
Figure 34: Πpc Controller in Downstream Control Position (PC90 or PC99)
71
Figure 35: Πpc Controller in Upstream Control Position (PC90 Only)
72
Tuning the Πpc Pressure Controller
73
Figure 36: Effects of the Proportional Control
73
Figure 37: Effects of the Integral Control
74
Figure 38: Controller Response with Initial Kp and Ki Term Values
76
Figure 39: Controller Response with New Kp and Ki Term Values
77
Figure 40: Controller Response with New Kp and Ki Term Values
78
Operation of the Πpc PC99 Model with Gases Other than Nitrogen (Multi Gas)
79
Versions of the Πpc (Electrical Interface Related, I.e. Pinouts, Cables, Etc.)
80
Table 7: Pinout, PC90 Model, 15 Pin Analog I/O
80
Table 8: Pinout, PC99 Model, 15 Pin Analog I/O
81
Figure 41: Devicenet Connector Pin Diagram
82
Table 9: Pinout, Πpc, RS-485, 9 Pin Digital I/O
82
Table 10: Devicenet Connector Pinout
82
Interface Cables for Analog I/O
83
Table 11: Interface Cables
83
Overview of the Analog Πpc Operation
85
Overview of Πpc Devicenet Digital Operation
87
Devicenet Protocol
88
Overview of Πpc RS-485 Digital Operation
89
RS-485 Protocol
89
Chapter Six: Maintenance
91
General Information
91
Zero Adjustment
91
Table 12: Highest Pressures Suggested for Proper Zero Adjustment
93
Chapter Seven: Troubleshooting
97
Troubleshooting Chart
97
Table 13: Troubleshooting Chart
97
Appendix A: Product Specifications for the PC90 Model
103
Physical Specifications
103
Performance Specifications
103
Environmental Specifications
104
Mechanical Specifications
104
Electrical Specifications
104
Appendix B: Model Code Explanation for the PC90 Model
107
Model Code Description
107
Appendix C: Product Specifications for the PC99 Model
111
Physical Specifications
111
Performance Specifications
111
Environmental Specifications
112
Mechanical Specifications
112
Electrical Specifications
113
Appendix D: Model Code Explanation for the PC99 Model
117
Model Code Description
117
Appendix E: Valve Orifice Selection
121
General Information
121
Table 14: Valve Orifice Size
121
How to Verify the Orifice Selection
122
Table 15: Valve Orifice Index Number
122
Figure 42: Orifice Selection Graph
123
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