Sign In
Upload
Manuals
Brands
Mitsubishi Heavy Industries Manuals
Engine
SA
Mitsubishi Heavy Industries SA Manuals
Manuals and User Guides for Mitsubishi Heavy Industries SA. We have
1
Mitsubishi Heavy Industries SA manual available for free PDF download: Operation & Maintenance Manual
Mitsubishi Heavy Industries SA Operation & Maintenance Manual (111 pages)
Brand:
Mitsubishi Heavy Industries
| Category:
Engine
| Size: 7 MB
Table of Contents
Limited Warranty
3
Warranted Parts
4
Warranty Coverage
4
Warranty Period
4
Important Information
9
Table of Contents
12
Chapter 1 BASIC SAFETY PRECAUTIONS Fire and Explosions
17
Keep Flames Away
17
Always Swich the Water Heater on (Emergency Generator with Water Heater)
17
Keep Engine Surrounding Area Tidy and Clean
17
Ventilation of Engine Room
17
Do Not Open Side Cover until Engine Cools
17
Care for Fuel, Oil and Exhaust Gas Leakage
17
Use Explosion-Proof Lighting Apparatus
17
Prevent Electrical Wires from Short-Circuiting
17
Keep Fire Extinguishers and a First-Aid Kit Handy
17
Stay Clear of All Rotating and Moving Parts
18
Install Protective Covers Around Rotating Parts
18
Check Work Area for Safety
18
Stay Clear of Moving Parts While Engine Is Running
18
Lockout and Tagout
18
Keep Engine Stopped During Servicing
18
Always Restore Engine Turning Tools after Use
18
Be Careful of Exhaust Fume Poisoning
19
Operate Engine in a Well-Ventilated Area
19
Protect Ears from Noise
19
Wear Ear Plugs
19
Be Careful of Falling down
19
Lift Engine Carefully
19
Do Not Climb Onto the Engine
19
Always Prepare Stable Scaffold
19
Be Careful of Burns
20
Do Not Touch the Engine During or Immediately after Operation
20
Refill Coolant Only after the Coolant Temperature Dropped
20
Be Careful of Burns When Changing Oil
20
Never Remove Heat Shields
20
Be Careful of Opening and Closing Radiator Cap
20
Do Not Touch High Pressure Injection Fuel
20
Be Careful When Handling Fuel, Engine Oil or LLC
21
Use Only Specified Fuel, Engine Oil and LLC
21
Handle LLC Carefully
21
Proper Disposal of Waste Oil, LLC and Coolant
21
When Abnormality Occurs
21
Do Not Add Coolant Immediately after a Sudden Stop Due to Overheating
21
Stop Operation Immediately if You Notice any Unusual Symptoms
21
Avoid Immediate Restart after Abnormal Stop
21
Avoid Continuous Engine Operation at Low Oil Pressure
21
If Belt Breaks, Stop Engine Immediately
21
Battery
22
Handle the Battery Correctly
22
Other Cautions
23
Never Modify Engine
23
Observe Safety Rules at Work Site
23
Work Clothing and Protective Gear
23
Never Break Seals
23
Perform All Specified Pre-Operation Inspections and Periodic Inspections
23
Break-In the Engine
23
Warm-Up the Engine before Use
23
Never Operate the Engine in an Overloaded Condition
23
Conduct Cooling Operation before Stopping the Engine
24
Do Not Operate Engine Continuously under Low Load
24
Protection of the Engine against Water Entry
24
Conduct Proper Maintenance of Air Cleaner
24
Use of Tools Optimum for each Work
24
Avoidance of Prolonged Time of Starter Operation
24
Do Not Turn off the Battery Switch During Operation
24
Cautionary Instructions for Transporting the Engine
24
Warning Labels
25
Maintenance of Warning Labels
25
Chapter 2 NAME of PARTS
26
Engine External Diagrams
26
Left Side
26
Right Side
26
Equipment and Instrument
27
Start and Stop Instrument
27
Instruments
28
Engine Protection Devices
29
Oil Pressure Switch
29
Thermo Switch
29
Oil Filter Alarm Switch
29
Revolution Detection Pickup
30
Air Cleaner Indicator
30
Chapter 3 OPERATION
31
Operational Environment
31
Preparation for Operating New or Overhauled Engine
31
Preparation of Fuel System
31
Preparation of Lubrication System
34
Preparation of Cooling System
35
Preparation of Electrical System
36
Test Operation
37
Starting and Stopping
37
Normal Engine Operation
38
Preparations for Operation
38
Engine External - Inspect
38
Fuel Tank Oil Level - Check
39
Fuel Control Link - Check
39
Engine Oil Level - Check
39
Coolant Level - Check
40
Air Cleaner - Check for Clogging
40
Air Tank - Drain Water
40
Air Tank Air Pressure - Check
41
Temperature of Damper - Check
41
Start
42
Warming-Up Operation
42
Checking Engine Oil Pressure
42
External Inspection During Warm-Up
42
Run
43
Cautions During Operation
43
Inspection During Operation
43
Table 3-1 Inspection During Operation
43
Stop
44
Emergency Stop
44
Inspection after Stopping
44
Chapter 4 FUEL
45
Recommended Fuel
45
Handling Fuel
45
Table 4-1 Recommended Fuel
45
Fuel Specification
46
Table 4-2 Recommended Limit and Use Limit of
46
Chapter 5 ENGINE OIL
48
Recommended Engine Oil
48
Engine Oil Grade
48
Engine Oil Specification
49
Table 5-1 Table of Recommended Limit of Engine
49
Use Engine
49
Selection of Oil Viscosity
50
Handling Engine Oil
50
Service Limits of Engine Oil
51
Table 5-2 Table of Engine Oil Properties
51
Definition of Properties of Engine Oil
52
Kinetic Viscosity
52
Base Number
52
Acid Number
52
Water Content
52
Flash Point
52
Insoluble
52
Engine Oil Analysis Service
53
Chapter 6 COOLANT
54
Recommended Water for Coolant
54
Long Life Coolant (LLC)
54
Genuine LLC
54
Table 6-1 Water Quality Standards
54
Other Brand Llcs
55
Standard for Other Brand LLC
55
General Demands of LLC
55
LLC Specification
56
Table 6-2 LLC Specification
56
Maintenance of LLC
59
Replacement Intervals of LLC
59
LLC Concentration
59
Table 6-3 Recommended LLC Concentration
59
Importance of LLC
60
Characteristics of LLC Additive and Important Notes
60
Examples of Abnormalities Caused by LLC (Amine Type)
60
Pitting of Iron Parts
60
Corrosion of Aluminum Parts
60
Pitting and Clogging of the Heat Exchange Equipment
60
Chapter 7 MAINTENANCE SCHEDULE
61
How to Use the Maintenance Schedule
61
General Definition of Engine
62
Periodic Maintenance Chart for Regular Use Engine
63
Check
63
Starter - Inspect
63
Table 7-1 Periodic Maintenance Chart for Regular
63
Clean
64
Table 7-2 Periodic Maintenance Chart for
64
Periodic Maintenance Chart for Emergency Engine
65
Periodic Maintenance Chart for General Purpose Engine
69
Table 7-3 Periodic Maintenance Chart for General
69
Chapter 8 PERIODIC INSPECTION and MAINTENANCE PROCEDURES
71
Basic Engine
71
Engine External - Inspect
71
Belt and Belt Tension - Inspect and Adjust
72
Table 8-1 Ribbed Belt Tension Force
73
Damper - Inspect
74
Table 8-2 Damper Temperature Management
74
Management
75
Table 8-3 Thermo Label for Temperature
75
Fuel System
76
Fuel System - Inspect
76
Fuel Tank - Clean
76
Fuel Tank - Drain Water
76
Water Separator - Drain Water
77
Water Separator Element - Replace
77
Gauze Filter - Clean
78
Fuel Filters (Wire-Element Type) - Drain Water
79
Inside of Fuel Filters (Wire-Element Type) - Clean
79
Fuel Filter - Replace
80
Fuel Control Link Ball Joint - Inspect
81
Fuel Pipe - Inspect
82
Lubricating System
83
Engine Oil, Oil Filter and Bypass Oil Filter - Replace
83
Engine Oil for Mixing of Fuel and Water - Inspect
85
Governor Oil Filter - Change
86
Oil Pipe - Inspect
86
Cooling System
87
Coolant - Change
87
Radiator Fins - Check and Clean
89
Inlet and Exhaust Systems
90
Turbocharger - Inspect
90
Exhaust Muffler - Drain Water
90
Air Cleaner - Check for Clogging
91
Air Cleaner Element - Clean, Check and Replace
92
Fig. 8-30 Air Cleaner - Check for Clogging
93
Electrical System
94
Table 8-4 Specific Gravity of Electrolyte
94
Starter - Inspect
95
Alternator - Inspect
95
Air Starter System
96
Air Strainer - Drain Water and Clean
96
Air Tank - Drain Water
96
Air Tank - Inspect Safety Valve Operation
97
Chapter 9 LONG-TERM STORAGE
98
Storing the Engine in an Inoperable
98
Preparation for Storage
98
Maintenance During Storage
98
Table 9-1 Recommended Rust-Preventive Oil and Corrosion Inhibitor
98
Using the Engine after Storage
99
Storing the Engine in an Operable
99
Operating the Engine for Maintenance
99
Chapter 10 TRANSPORTATION
100
Lifting the Engine
100
Chapter 11 TROUBLESHOOTING
101
General Precautions
101
Contact a Dealer of Mitsubishi Heavy Industries, Ltd. for Repair Service
101
Considerations before Work
101
Cautions against Contamination
101
Cautions Regarding Parts Handling
101
Safety Work
101
Case of Problems, and Conceivable Causes and Remedies
102
The Starter Does Not Crank or Cranks Slowly, Resulting in Start Failure
102
Table 11-1 the Starter Does Not Crank or Cranks
102
The Starter Cranks, but the Engine Does Not Start
103
Table 11-2 the Starter Cranks, but the Engine
103
Output Decrease
104
Table 11-3 Output Decrease
104
Exhaust Smoke Is White or Blue
105
Table 11-4 Exhaust Smoke Is White or Blue
105
Exhaust Smoke Is Black or Charcoal
106
Table 11-5 Exhaust Smoke Is Black or Charcoal
106
Fuel Consumption Is High
107
Table 11-6 Fuel Consumption Is High
107
Engine Oil Consumption Is High
108
Table 11-7 Engine Oil Consumption Is High
108
Overheating
109
Low Engine Oil Pressure
109
Table 11-8 Overheating
109
Table 11-9 Low Engine Oil Pressure
109
When Fuel Has Run out
110
Table 12-1 Main Specifications
111
Advertisement
Advertisement
Related Products
Mitsubishi Heavy Industries S6S
Mitsubishi Heavy Industries S4S
Mitsubishi Heavy Industries S4E2
Mitsubishi Heavy Industries S4E
Mitsubishi Heavy Industries S4S-DT
Mitsubishi Heavy Industries SL Series
Mitsubishi Heavy Industries S3L2
Mitsubishi Heavy Industries S4L
Mitsubishi Heavy Industries S4L2
Mitsubishi Heavy Industries S4L2-T
Mitsubishi Heavy Industries Categories
Air Conditioner
Remote Control
Heat Pump
Engine
Control Systems
More Mitsubishi Heavy Industries Manuals
Login
Sign In
OR
Sign in with Facebook
Sign in with Google
Upload manual
Upload from disk
Upload from URL