User Manuals: Mitsubishi Heavy Industries S4S-DT Engine

Manuals and User Guides for Mitsubishi Heavy Industries S4S-DT Engine. We have 1 Mitsubishi Heavy Industries S4S-DT Engine manual available for free PDF download: Service Manual

Mitsubishi Heavy Industries S4S-DT Service Manual (220 pages)

Brand: Mitsubishi Heavy Industries | Category: Engine | Size: 8 MB

General Contents

15
- Table of Contents
  15
- General
  17
Service Data

37
- 1 Maintenance Service Data
  
  38
  - General
    38
  - Basic Engine
    39
  - Cooling System
    43
  - Fuel System
    43
  - Lubrication System
    43
  - Electrical System
    44
  - Inlet and Exhaust System
    44
  - Basic Engine
    45
  - Fuel System
    45
  - Major Bolt Tightening Torque
    45
- 2 Tightening Torque Table
  
  45
  - Cooling System
    46
  - Electrical System
    46
  - Inlet and Exhaust Systems
    46
  - Lubrication System
    46
  - Metric Automobile Screw Thread
    47
  - Metric Course Screw Thread
    47
  - Standard Bolt and Nut Tightening Torque
    47
  - Standard Stud Tightening Torque
    47
  - Service Tools
    49
  - Determination of Overhaul
    53
  - Determining Overhaul Timing
    54
  - Testing Compression Pressure
    55
Disassembly of Basic Engine

57
Inspection and Repair of Basic Engine

73
Reassembly of Basic Engine

103
- 1 Reassembling Piston, Connecting Rod, Crankshaft and Crankcase
  
  104
  - Installing Main Bearing
    104
  - Installing Thrust Plate
    104
  - Installing Tappet
    104
  - Installing Crankshaft
    104
  - Installing Main Bearing Caps
    105
  - Inserting Side Seal
    105
  - Installing Main Bearing Cap Bolt
    105
  - Measuring Crankshaft End Play
    106
  - Reassembling Piston and Connecting Rod
    106
  - Installing Piston Ring
    107
  - Preparation for Installing Pistons
    107
  - Installing Connecting Rod Bolt and Connecting Rod Bearing
    108
  - Installing Pistons
    108
  - Installing Connecting Rod Cap
    109
- 2 Reassembling Timing Gear and Camshaft
  
  110
  - Installing Oil Pump
    110
  - Installing Front Plate
    110
  - Installing Camshaft Gear and Thrust Plate
    111
  - Installing Camshaft
    111
  - Installing Idler Gear
    111
  - Installing Oil Pump Gear
    112
  - Installing Fuel Injection Pump
    112
  - Inspecting and Adjusting Timing Gear after Installation
    112
  - Inspecting Backlash and End Play
    112
  - Installing Front Oil Seal
    113
  - Installing Timing Gear Case
    113
  - Installing Oil Strainer
    113
  - Installing Oil Pan
    114
  - Installing Cover
    115
  - Installing Crankshaft Pulley
    115
- 3 Reassembling Flywheel
  
  116
  - Installing Oil Seal
    116
  - Installing Flywheel Housing
    116
  - Installing Flywheel
    116
- 4 Reassembling Cylinder Head and Valve Mechanism
  
  117
  - Cleaning Cylinder Head Bottom Surface
    117
  - Installing Valve Stem Seal
    117
  - Installing Valve and Valve Spring
    117
  - Installing Cylinder Head Gasket
    118
  - Installing Cylinder Head Assembly
    118
  - Tightening Cylinder Head Bolts
    118
  - Inserting Pushrod
    119
  - Reassembling Rocker Shaft Assembly
    119
  - Installing Rocker Shaft Assembly
    119
  - Determining Top Dead Center of No.1 Cylinder Compression Stroke
    120
  - Adjusting Valve Clearance
    120
  - Installing Rocker Cover
    121
Fuel System

123
Lubrication System

147
Cooling System

161
- 1 Removing Cooling System
  
  162
  - Removing Cooling Fan, Fan Pulley and V-Belt
    162
  - Removing Thermostat
    163
  - Removing Water Pump
    164
- 2 Disassembling, Inspecting and Reassembling Cooling System
  
  165
  - Disassembling and Inspecting Thermostat10-5
    165
  - Inspecting Thermostat
    166
  - Disassembling Water Pump
    167
  - Inspecting Water Pump
    167
- 3 Installing Cooling System
  
  168
  - Installing Water Pump
    168
  - Installing Thermostat
    169
  - Installing Cooling Fan, Fan Pulley and V-Belt
    170
Inlet and Exhaust Systems

171
Electrical System

179
- 1 Removing Electrical System
  
  180
  - Removing Starter
    180
  - Inspection before Removing Alternator
    181
  - Inspecting Alternator Operation
    181
  - Handling Precaution
    181
  - Removing Alternator (12V-50A)
    182
  - Removing Alternator (12V-75A, Option)
    183
  - Removing Glow Plug
    184
- 2 Disassembling, Inspecting and Reassembling Electrical System
  
  185
  - Inspection before Disassembling Starter
    185
  - Inspecting Magnetic Switch
    185
  - No Load Test
    186
  - Disassembling and Inspecting Starter
    187
  - Removing Pinion Set
    188
  - Removing Magnetic Switch
    189
  - Removing Rear Bracket
    189
  - Removing Armature and Yoke
    189
  - Removing Overrunning Clutch
    189
  - Inspecting and Repairing Starter
    190
  - Inspecting Brushes for Wear
    190
  - Measuring Brush Spring Load
    190
  - Inspecting Brush Holder for Insulation
    190
  - Measuring Commutator Radial Runout
    190
  - Measuring Commutator Outside Diameter12-13
    191
  - Measuring Undercut Depth
    191
  - Checking Armature Coil
    191
  - Inspecting Field Coil
    192
  - Inspecting Rear Bracket
    192
  - Inspecting Overrunning Clutch
    192
  - Inspecting Front Bracket
    192
  - Inspecting Gears of Starter
    192
  - Inspecting Magnetic Switch
    193
  - Reassembling Starter
    194
  - Installing Gear Shaft
    194
  - Disassembling and Inspecting Alternator12-17
    195
  - Separating Front Bracket from Stator
    196
  - Removing Pulley
    196
  - Removing Rear Bearing
    196
  - Removing Front Bearing
    196
  - Removing Stator
    197
  - Removing Regulator Assembly
    197
  - Removing Rectifier Assembly
    197
  - Inspecting and Repairing Alternator
    198
  - Inspecting Rectifier
    198
  - Inspecting Rotor Assembly
    198
  - Inspecting Stator
    199
  - Inspecting Brushes for Wear
    199
  - Replacing Brushes
    200
  - Reassembling Alternator
    201
  - Installing Rectifier Assembly and Regulator Assembly
    201
  - Installing Stator
    202
  - Installing Front Bearing
    202
  - Installing Rear Bearing
    202
  - Installing Pulley
    202
  - Assembling Stator and Front Bracket
    203
  - Heating Test of Glow Plug
    204
  - Inspecting Air Heater
    204
  - Inspecting Magnetic Valve (Stop Solenoid, Distributor-Type)
    205
  - Continuity Test of Magnetic Valve
    205
  - Inspecting Magnetic Valve (Stop Solenoid) Operation
    205
  - Installing Magnetic Valve (Stop Solenoid)12-27
    205
  - Installing Stop Solenoid (RUN-ON Type, for In-Line Pump Type)
    206
- 3 Installing Electrical System
  
  207
  - Installing Glow Plug
    207
  - Installing Alternator (12V-50A)
    208
  - Installing Alternator (12V-75A, Option)
    209
  - Installing Starter
    210
Adjustment and Operation

211
- 1 Adjusting Engine
  
  212
  - Inspecting and Adjusting Valve Clearance13-2
    212
  - Inspecting Valve Clearance
    212
  - Adjusting Valve Clearance
    212
  - Draining Fuel Filter
    213
  - Draining Fuel System
    213
  - Bleeding Fuel Filter
    214
    
    (Distributor-Type Fuel Injection Pump)
    215
  - Bleeding Fuel Filter (In-Line Fuel Injection Pump)
    214
  - Bleeding Fuel Injection Pump
    214
    
    (In-Line Fuel Injection Pump)
    214
  - Bleeding Fuel System
    214
  - Adjusting V-Belt Tension
    216
  - Inspecting V-Belt
    216
  - Inspecting V-Belt and Adjusting V-Belt Tension
    216
- 2 Break-In Operation
  
  217
  - Starting up
    217
  - Break-In Operation Time
    217
  - Inspection and Adjustment after Break-In
    217
    
    Operation
    217
- 3 Performance Test (JIS Standard)
  
  218
  - Engine Equipment Condition
    218
  - Test Items and Purposes
    218
  - Operation Load Test
    218
  - Continuous Load Test
    218
  - Low Idle Test
    218
  - Other Inspections
    218
  - Engine Output Adjustment
    218
  - Standard Atmospheric Conditions
    218
  - Calculation of Corrected Power
    219

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User Manuals: Mitsubishi Heavy Industries S4S-DT Engine

Mitsubishi Heavy Industries S4S-DT Service Manual (220 pages)

Table of Contents

General Contents

Service Data

1 Maintenance Service Data

2 Tightening Torque Table

Disassembly of Basic Engine

1 Disassembling and Inspecting Cylinder Head and Valve Mechanism

2 Disassembling and Inspecting Flywheel

3 Disassembling and Inspecting Gear Case, Timing Gear and Camshaft

4 Disassembling and Inspecting Piston, Connecting Rod, Crankshaft and Crankcase

Inspection and Repair of Basic Engine

1 Inspecting and Repairing Cylinder Head and Valve Mechanism

2 Inspecting and Repairing Flywheel

3 Inspecting and Repairing Timing Gear and Camshaft

4 Inspecting and Repairing Piston, Connecting Rod, Crankshaft and Crankcase

Reassembly of Basic Engine

1 Reassembling Piston, Connecting Rod, Crankshaft and Crankcase

2 Reassembling Timing Gear and Camshaft

3 Reassembling Flywheel

4 Reassembling Cylinder Head and Valve Mechanism

Fuel System

1 Removing Fuel System

2 Disassembling, Inspecting and Reassembling Fuel System

3 Installing Fuel System

Lubrication System

1 Removing Lubrication System

2 Disassembling, Inspecting and Reassembling Lubrication System

3 Installing Lubrication System

Cooling System

1 Removing Cooling System

2 Disassembling, Inspecting and Reassembling Cooling System

3 Installing Cooling System

Inlet and Exhaust Systems

1 Removing Turbocharger, Inlet and Exhaust Systems

2 Disassembling, Inspecting and Reassembling Inlet and Exhaust Systems

3 Installing Turbocharger, Inlet and Exhaust Systems

Electrical System

1 Removing Electrical System

2 Disassembling, Inspecting and Reassembling Electrical System

3 Installing Electrical System

Adjustment and Operation

1 Adjusting Engine

2 Break-In Operation

3 Performance Test (JIS Standard)

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