Mitsubishi 6D24TC Manuals

Manuals and User Guides for Mitsubishi 6D24TC. We have 1 Mitsubishi 6D24TC manual available for free PDF download: Manual

Mitsubishi 6D24TC Manual (260 pages)

Brand: Mitsubishi | Category: Engine | Size: 13 MB

Table of Contents
9
External View
10
Major Specifications
11
G Ine Outputs Classified by Application
11
Engine Number and Caution Plate
12
Key Points for Maintenance Work
13
General Bolts and Nuts Tightening Torque Table
20
Engine - General
24
Engine Specifications
30
Engine - Service Standards
31
Service Standards Table
31
Lightening Torque Table
33
Engine - Special Tools
34
Service Procedures
38
Measuring Compression Pressure
38
Measurement Procedure
38
Cylinder Head and Valve Mechanism
39
Inspection
41
Reassembly
47
Disassembly
51
Camshaft
52
Removing Flywheel
53
Removing Camshaft
54
Inspection
55
Reassembly
61
Installing Camshaft
63
Crankcase and Main Moving Parts
67
Disassembly
67
Inspection
71
Reassembly
81
Clearances
87
Engine Troubleshooting
89
Lubrication - General
94
Lubrication Specifications
101
Service Standards
102
Service Standards Table
102
Tightening Torque Table
102
Service Procedure
103
Oil Pump
104
Removal and Installation
104
Relief Valve
104
Disassembly and Inspection
105
Reassembly
107
Oil Filter and Oil Cooler
107
Removal and Installation
107
Oil Filter
108
Disassembly and Reassembly
109
Regulator Valve
110
Troubleshooting
111
General
115
Specifications
137
Service Standards
138
Service Standards Table
138
Injection Pump
138
Lightening Torque Table
139
Special Tools
140
Service Procedure
141
Removal and Installation of Injection Pump Assembly
141
Installation Procedure
141
Bleeding of Fuel System
144
Inspection and Adjustment after Installing the Injection Pump
144
Inspection and Adjustment of Fuel Injection Start Timing
144
Inspection and Adjustment of Minimum and Maximum No-Load Speeds
146
Pump Drive Case
147
Removal and Installation
147
Disassembly and Inspection
147
Reassembly
148
Injection Nozzle
149
Removal and Installation
149
Disassembly
149
Cleaning and Inspection
150
Reassembly and Adjustment <KBL2.1 Injection Nozzle
152
Reassembly and Adjustment <KBL2.4 Injection Nozzle
158
Fuel Filter
164
Water Separator
166
Troubleshooting
167
Electronicall
172
General
172
Principle of Operation
172
Electronic Governor
173
Electronic Timer
174
Timer Control Valve
178
ECU Terminal Configuration
180
Specifications
184
Troubleshooting
185
Inspection Procedures
185
Diagnostic Function
185
Inspection Flowchart
186
Connection of Multi-Use Tester
187
Special Tools
187
Reading and Erasing Diagnostic Trouble Codes
189
Diagnostic Trouble Code Issue Conditions, and Check Items
191
Multi-Use Tester II Service Data
197
A Ctuator Tests Using Multi-Use
198
ECU Terminal Configuration
199
Inspection Instructions
199
Checks on Transient Troubles
201
Inspection of Electrical Equip Ment
202
General
208
Specifications
212
Service Standards
213
Service Standards Table
213
Special Tools
214
Service Procedure
215
Removal and Installation of Cooling
215
Fan
215
Water Pump
215
Removal and Installation
215
Disassembly and Inspection
216
Disassembly Sequence
216
Water Pump Pulley
217
Water Pump Shaft
217
Reassembly
219
Reassembly Procedure
219
Removal and Installation
220
Inspection
220
Fan Drive
221
Disassembly and Inspection
221
Reassembly
222
Tension Pulley
222
Disassembly and Inspection
222
Reassembly
223
Inspection of Auto Cool Fan Coupling
223
Inspection of Radiator
224
V-Belt Tension
225
Inspection
225
Adjustment
226
Cleaning of Cooling System
227
Gas Leak Test
229
Bleeding the Cooling System
229
Cooling - Troubleshooting
230
Intake and Exhaust
231
General
232
Dust Indicator
233
Specifications
236
Service Standards
237
Service Standards Table
237
Lightening Torque Table
237
Special Tool
238
Service Procedure
239
Removal and Installation of Intake System
239
Ground Plate
239
Removal and Installation of Exhaust System
243
Air Cleaner
245
Disassembly and Reassembly
245
Inspection and Cleaning
246
Intake and Exhaust
246
Turbocharger
247
Disassembly
247
Cleaning and Inspection
250
Reassembly
253
Aftercooler
257
Disassembly and Reassembly
257
Air Pressure Test
258
Bleeding of Aftercooler Coolant Circuit
258
Troubleshooting
259

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