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Milnor E-P Plus Manuals
Manuals and User Guides for Milnor E-P Plus. We have
2
Milnor E-P Plus manuals available for free PDF download: Reference, Manual
Milnor E-P Plus Reference (92 pages)
Brand:
Milnor
| Category:
Controller
| Size: 2 MB
Table of Contents
Table of Contents
3
Preface
7
About this Manual
7
Scope
7
The Normal Display at Start-Up
7
If this Manual Does Not Have the Necessary Data
7
Trademarks
7
Table 1 Trademarks
8
Commissioning
9
Important Data about this Machine
9
Make Sure that All Laundry Personnel Are Safe
9
Change the Data
9
When to Change Data
9
Data Accessibility
10
Replace Incorrect Data
10
Steps that Are Necessary When You Change Data
10
Determining Load Size
10
Table 2 How to Read and Change Data
10
Vital Information about the Forces Imparted to Supporting Structures by Launder
11
Ing Machines
11
Disclaimer of Responsibility
11
Major Design Considerations
11
Primary Information Sources
12
Figure 1 How Rotating Forces Act on the Foundation
12
Prevent Damage from Chemical Supplies and Chemical Systems
13
How Chemical Supplies Can Cause Damage
13
Dangerous Chemical Supplies and Wash Formulas
13
Incorrect Configuration or Connection of Equipment
13
Figure 2 Incorrect Configurations that Let the Chemical Supply Go in the Ma
14
Equipment and Procedures that Can Prevent Damage
15
Figure 3 Incorrect Configurations that Let the Chemical Supply Go in the Ma
15
Figure 4 Examples of Manifolds for Chemical Tubes. Your Equipment Can Look
15
Use the Chemical Manifold Supplied
15
Close the Line
16
Do Not Let a Vacuum Occur
16
Figure 5 a Configuration that Prevents Flow in the Machine When the Pump Is off (if the Chemical Tube and Tank Have no Pressure)
16
Flush the Chemical Tube with Water
16
Prevent Leaks
16
Put the Chemical Tube Fully below the Inlet
16
Table 3 Chemical Injection Signals for H_J, X_J, and 30-Inch V_J Models
19
Programming
20
Controls on E-P Plus ® Washer-Extractors
20
Control Functions During Normal Operation
21
Figure 6 Typical Control Panels
21
Control Functions During Manual Operation
23
Control Functions During Programming
24
Selecting an Industry Formula Set
24
Figure 7 Location of DIP Switches
25
Programming the E-P Plus ® Controller
26
Table 4 DIP Switch Settings for Industry Configurations
26
How to Avoid Data Loss
27
Return to Run Mode (Option 0)
27
How to Add or Change a Formula (Option 1)
28
About the Help Screens
28
What Are Formulas, Steps, and Decisions
28
Actions When the Cursor Is at a Decision Within a Step
29
Actions When the Cursor Is at the Step Number
29
Moving Forward and Backward through Steps and Decisions
29
Create a New Formula
30
Delete an Existing Formula
30
Change an Existing Formula
31
Deleting a Step
31
How to Insert or Delete a Step in an Existing Formula
31
Inserting a Step
31
The Step Decisions
32
How to Modulate Water Valves to Regulate Incoming Water Temperature
35
How to Use Cooldown
35
How to Select the Bath Level
36
How to Select the Steam Code
37
Injecting Chemicals
38
Table 5 Summary of E-P Plus Steam Code Choices
38
Table 6 Codes for Inject Times of 100 Seconds and Longer
39
Concluding Decisions
40
Table 7 Summary of Drain Type Choices
41
Table 8 Summary of Choices for Ending a Formula (Software Versions WUV7J1B/ 2300P and Later or WUH7JA/2200Z and Later)
44
How to Save or Discard Changes
46
Configure the Control (Option 2)
46
Moving Forward and Backward in Configure
47
The Configure Decisions
47
Table 9 Recommended Water Levels
49
Restoring the Standard Formulas
51
Chart 1: Restore Standard Formulas (Part A)
51
Part B
52
Part C
52
E-P Plus ® and E-P Express ® Controller
53
Restoring the Standard Formulas on Models Employing the Milnor
53
Data Transfer (Option 4)
54
Table 10 Controllers Capable of Transferring Memory
54
Establishing the Required Connections
55
Figure 8 Controls Identification on Serial Memory Storage Device
55
Saving Data from the Machine to the Storage Device or a Second Machine
56
Restoring Saved Data to the Machine from the Storage Device or Another Machine
58
Operating
61
Running a Formula
61
Applying Power
61
Selecting and Starting the Formula
61
Table 11 Coast Times (in Seconds) at Program End or Termination
63
How to Use and Erase the Formula Counter
66
Troubleshooting
67
The E-P Plus ® Manual Menu
67
The Manual Menu
67
Components
67
How to Access the Manual Menu
67
How to Return to the Run Mode from the Manual Menu
68
Determining the Software Version
68
Viewing Microprocessor Inputs
69
Table 12 E-P Plus Inputs
69
Actuating Microprocessor Outputs
70
Table 13 E-P Plus Outputs
71
Testing and Verifying the DIP Switch Settings
72
Figure 9 Processor Board
72
Table 14 Interpretation of Test DIP Switch Display
73
Testing Temperature and Level Sensors
74
Figure 10 Level Sensor Testing Fixture
75
Testing the Pressure Transducer Circuit
76
Viewing Inputs and Outputs During Operation
77
Figure 11 Pressure Transducer Component Identification
77
Figure
77
Viewing Water Level and Temperature Data During Operation
78
Error Messages
78
Error Messages at Power up
78
Error Messages During Normal Operation
79
Supplemental Information
82
The E-P Plus ® and E-P Express ® Hardware
82
Keyswitches
82
Automatic/Test Keyswitch (E-P Plus ® Models Only)
82
Run/Program Keyswitch
82
Display
82
Power Supply
82
CPU Processor Board
83
Outputs
83
Option Outputs (E-P Plus ® Models Only)
84
Temperature Probe (E-P Plus ® Models Only)
84
Pressure Sensor (E-P Plus ® Models Only)
84
Serial Memory Storage Device Applications
84
Serial Memory Storage Device
84
Construction of External Serial Link Cables
86
Table 15 DIP Switch Positions for E-P Plus ® and E-P Express ® Machines (External Transmit Button Required)
86
Pin Identification
87
Table 16 External Serial Link Pin Assignments
87
How to Wire the Cables
88
Cable Specifications
88
Connecting Two or more Machines for Machine-To-Machine Transfer
88
Connecting a Machine to a Serial Memory Storage Device
89
Wiring Diagram for Cable to Connect Two or more Machines
89
Printer Requirements and Settings
90
Cable Requirements
90
Wiring Diagram for Cable to Connect a Machine to a Serial Memory Storage Device
90
Table 17 Milnor Printer Cables
90
Configuring the Citizen GSX-190 Printer
91
Configuring the Epson LX300 Printer
91
Table 18 Required Settings for Citizen GSX-190 Printer
91
Table 19 Required Settings for Epson LX300 Printer
91
Previous Printer Models
92
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Milnor E-P Plus Manual (75 pages)
Controller Reference
Brand:
Milnor
| Category:
Controller
| Size: 2 MB
Table of Contents
Table of Contents
3
Preface
7
About this Manual
7
Scope
7
The Normal Display at Start-Up
7
If this Manual Does Not Have the Necessary Data
7
Trademarks
7
Table 1 Trademarks
8
Commissioning
9
Important Data about this Machine
9
Make Sure that All Laundry Personnel Are Safe
9
Change the Data
9
When to Change Data
9
Data Accessibility
10
Replace Incorrect Data
10
Steps that Are Necessary When You Change Data
10
Vital Information about the Forces Imparted to Supporting Structures by Launder
10
Ing Machines
10
Table 2 How to Read and Change Data
10
Disclaimer of Responsibility
11
Major Design Considerations
11
Primary Information Sources
12
Determining Load Size
12
Figure 1 How Rotating Forces Act on the Foundation
12
Prevent Damage from Chemical Supplies and Chemical Systems
13
How Chemical Supplies Can Cause Damage
13
Dangerous Chemical Supplies and Wash Formulas
13
Incorrect Configuration or Connection of Equipment
13
Figure 2 Incorrect Configurations that Let the Chemical Supply Go in the Ma
14
Equipment and Procedures that Can Prevent Damage
15
Figure 3 Incorrect Configurations that Let the Chemical Supply Go in the Ma
15
Use the Chemical Manifold Supplied
15
Close the Line
16
Do Not Let a Vacuum Occur
16
Flush the Chemical Tube with Water
16
Prevent Leaks
16
Put the Chemical Tube Fully below the Inlet
16
Electrical Connections for Liquid Chemical Systems
16
Maximizing Chemical Injection Precision
17
Pump Signal Connections
18
Processor Board
18
Table 3 Chemical Injection Signals
18
Timer Stop Connections
19
Programming
21
Controls on E-P Express ® Washer-Extractors
21
Control Functions During Normal Operation
21
Control Functions During Manual Operation
23
Control Functions During Programming
23
Selecting an Industry Formula Set
24
Programming the E-P Express ® Control
26
Table 4 DIP Switch Settings for Industry Configurations
26
How to Avoid Data Loss
27
How to Return to Run Mode (Option 0)
27
How to Add or Change a Formula
28
Quick Reference for E-P Express ® Programming
28
How to Create a New Formula
29
Moving through the Operations and Decisions
29
How to Change a Formula
30
Deleting a Step
30
How to Insert or Delete a Step in an Existing Formula
30
Inserting a Step
30
How to Save Changes
31
How to Delete a Formula
30
The Step Decisions
31
End of Formula (TT=00)
31
Soak (TT=01, 02, or 03)
31
TT = Step Type
31
Flush (TT=04, 05, or 06)
32
Wash (TT=07, 08, or 09)
32
Rinse (TT=10, 11, or 12)
33
Extract (TT=14)
34
Finish (TT=13)
34
MMQ = Step Time
34
Quick Reference for Step Types
34
Table 5 Summary of Step Types
34
C = Chemicals
35
Table 6 Chemical Signals and Supplies
35
How to Configure the Controller
36
Moving through the Configure Screens
36
The Configure Decisions
37
About Chemical Injection with the E-P Express
38
Controller
38
Restoring the Standard Formulas
39
Chart 1: Restore Standard Formulas (Part A)
40
Part B
41
Part C
41
Restoring the Standard Formulas on Models Employing the Milnor
41
E-P Plus ® and E-P Express ® Controller
41
Data Transfer (Option 4)
42
Table 7 Controllers Capable of Transferring Memory
42
Establishing the Required Connections
44
Saving Data from the Machine to the Storage Device or a Second Machine
45
Restoring Saved Data to the Machine from the Storage Device or Another Machine
47
Operating
50
Running a Formula
50
Applying Power
50
Selecting and Starting the Formula
50
Load Machine and Close Door
50
Selecting a Formula
51
Unloading the Machine
51
The Display During Automatic Operation
51
How to Shorten, Terminate, or Suspend a Running Formula
52
How to Restart after Power Loss
52
How the Flush Valve Works
53
How to Use and Erase the Formula Counter
53
Testing and Troubleshooting
55
Error Messages
55
Error Messages at Power up
55
Error Messages During Normal Operation
56
The E-P Express ® Manual Menu
57
The Manual Menu
57
Components
57
How to Access the Manual Menu
58
How to Return to the Run Mode from the Manual Menu
58
Determining the Software Version
59
Viewing Microprocessor Inputs
59
Actuating Microprocessor Outputs
60
Table 8 E-P Express ® Inputs
60
Testing and Verifying the DIP Switch Settings
62
Viewing Inputs and Outputs During Operation
63
Table 10 Interpretation of Test DIP Switch Display
63
Table 9 E-P Express ® Outputs
64
Supplemental Information
65
The E-P Plus ® and E-P Express ® Hardware
65
Keyswitches
65
Automatic/Test Keyswitch (E-P Plus ® Models Only)
65
Run/Program Keyswitch
65
Power Supply
65
CPU Processor Board
66
Outputs
66
Option Outputs (E-P Plus ® Models Only)
67
Temperature Probe (E-P Plus ® Models Only)
67
Pressure Sensor (E-P Plus ® Models Only)
67
Serial Memory Storage Device Applications
67
Serial Memory Storage Device
67
Construction of External Serial Link Cables
69
Pin Identification
70
Table 12 External Serial Link Pin Assignments
70
How to Wire the Cables
71
Cable Specifications
71
Connecting Two or more Machines for Machine-To-Machine Transfer
71
Connecting a Machine to a Serial Memory Storage Device
72
Wiring Diagram for Cable to Connect Two or more Machines
72
Printer Requirements and Settings
73
Cable Requirements
73
Wiring Diagram for Cable to Connect a Machine to a Serial Memory Storage Device
73
Table 13 Milnor Printer Cables
73
Configuring the Citizen GSX-190 Printer
74
Configuring the Epson LX300 Printer
74
Table 14 Required Settings for Citizen GSX-190 Printer
74
Table 15 Required Settings for Epson LX300 Printer
74
Previous Printer Models
75
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