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Michell Instruments XZR400A1 Analyzer Manuals
Manuals and User Guides for Michell Instruments XZR400A1 Analyzer. We have
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Michell Instruments XZR400A1 Analyzer manual available for free PDF download: User Manual
Michell Instruments XZR400A1 User Manual (102 pages)
Oxygen Analyzers
Brand:
Michell Instruments
| Category:
Measuring Instruments
| Size: 1 MB
Table of Contents
Table of Contents
4
Safety
8
Electrical Safety
8
Pressure Safety
8
Temperature Safety
8
Toxic Materials
8
Repair and Maintenance
8
Calibration
8
Safety Conformity
8
Abbreviations
9
Warnings
10
1 Introduction
11
Operating Principle
12
The MSRS Technology
13
Figure 1 Zirconia Sensor Operating Principle
13
Figure 2 MSRS Sensor
14
Figure 3 MSRS Dimensions
14
Figure 4 MSRS Wiring
14
Table 1 XZR400 Series MSRS Assembly
15
Figure 5 XZR400 Series MSRS Assembly
15
2 Installation
16
Unpacking the Analyzer
16
Preparation
16
Dimensions - XZR400A1
17
Installing the XZR400A1
17
Figure 6 Dimensions - XZR400A1
17
Dimensions - XZR400A2
18
Figure 7 Dimensions - XZR400A2
18
Installing the XZR400A2
19
Figure 8 Dimensions - XZR400A2 with External Pump Option
19
Dimensions - XZR400A3
20
Dimensions - XZR400A4
20
Figure 9 Dimensions - XZR400A3
20
Figure 10 Dimensions - XZR400A4
20
Operating Requirements
21
Environmental Requirements
21
Electrical Requirements
21
Gas Requirements
21
Sampling System
21
Connections to the XZR400A1
22
Front Panel
22
Back Panel
22
Figure 11 Front Panel XZR400A1
22
Figure 12 Back Panel XZR400A1
22
Gas Inlet, Outlet and Bypass Gas Connections
23
Figure 13 Gas Circuit Diagram for Rack Version
23
Figure 14 Gas Circuit Diagram for Rack & Pump Version
23
Electrical Terminal Block
24
D-Sub DE9 Plug
24
Pluggable 8 Pins Electrical Connector
24
Figure 15 Electrical Terminal Block XZR400A1
24
Sample Path
25
Figure 16 Sample Path XZR400A1
25
Figure 17 Sample Path with Pump Fitted XZR400A1
26
2.8.7.1 Signal Processing Path
27
Connections to the XZR400A2
28
Figure 18 Connections XZR400A2
28
Gas Sample Inlet and Outlet Fittings
29
Figure 19 Gas Circuit Diagram for XZR400A2
29
Electrical Terminal Block
30
D-Sub DE9 Plug
30
Figure 20 Electrical Terminal Block XZR400A2
30
D-Sub DA15 Plug
31
Sample Path
31
Figure 21 XZR400A2 Sample Path
31
Signal Processing Path
32
Alarm Outputs
32
Connections to the XZR400A3
33
2.10.1 Front Panel
33
Figure 22 Connections Front Panel - XZR400A3
33
2.10.2 Side Panel
34
Figure 23 Connections Side Panel - XZR400A3
34
2.10.3 Electrical Terminal Block
35
Figure 24 Electrical Terminal Block XZR400A3
35
Connections to the XZR400A4-Transportable
36
Figure 25 Connections Front Panel - XZR400A4
36
2.11.1 Electrical Terminal Block
37
2.11.2 D-Sub DE9 Type Plug
37
Figure 26 Electrical Terminal Block XZR400A4
37
Figure 27 D-Sub DE9 Plug - XZR400A4
37
Mains Power Supply - XZR400A1, XZR400A3 & XZR400A4
38
Figure 28 Power Input Socket
38
2.12.1 Analog Outputs Connections
39
2.12.2 Alarm Output Connections
40
Gas Connection
41
3 Operation
42
General Operational Information
42
Powering-Up the System
43
Warm-Up Period
44
Figure 29 Start-Up Screen
44
Figure 30 Oven Temperature Screen
44
Figure 31 Sample Flow Adjustment
45
Main Screen
46
Figure 32 Main Screen
46
Control Parameters Display
47
Figure 33 Control Parameters Screen
47
Confi Guration
48
Figure 34 Main Menu Access Screen
48
Figure 35 Main Menu Screen
48
Changing the Access Code
49
The Main (Expert) Menu
51
Figure 36 Main Menu Screen
51
Figure 57 Main Menu
51
Analog 1
52
Figure 37 Analog Output Screen
52
Alarms
53
Figure 38 Alarm Screen (Main)
53
Figure 39 Alarm Screen (Alarm 1)
54
Auto Adjustment (Optional)
55
Figure 40 Auto Adjustment Screen
55
System
59
Total Pressure Correction (Optional)
61
Figure 41 Pressure Correction Screen
61
Comm
62
3.6.6.1 Rs232
62
Rs485
62
Figure 42 Comm Screen
62
Flow
63
Figure 43 Flow Correction Screen
63
4 Calibration
64
Figure 44 Calibration Procedure with XZR400A1
64
Defi Nitions
65
ADJUSTMENT / Calibration Screen Pages 3.2, 3.2.1, 3.2.2 & 3.2.3
66
Figure 45 Screen Page 3.2
66
Figure 46 Screen Page 3.2.1
66
Figure 47 Screen Page 3.2.2
67
Figure 48 Screen Page 3.2.3
68
Figure 49 Screen Page 3.2.8
68
Diagnosis of the MSRS Sensor Status - Screen Pages 3.2.4 to 3.2.7
69
Figure 50 Screen Page 3.2.4
69
Figure 51 Screen Page 3.2.5
69
Figure 52 Screen
70
Figure 53 Screen
70
5 Maintenance
72
Troubleshooting Guide / Failure Analysis
72
Appendix A Technical Specifi Cations
77
Appendix A Technical Specifi Cations
80
Appendix B Modbus (RTU) over RS485
80
Port Confi Guration
80
Hardware Confi Guration
80
RS485 Register Map
81
Appendix Crs232 Serial Output
84
Port Confi Guration
84
Hardware Confi Guration
84
Table 2 RS232 Commands
85
RS232 Command List
85
Appendix D Extended Operating Range - (Optional)
87
Figure 54 Pressure Correction Screen
89
Appendix E Process Pressure Correction - (Optional)
89
Process Pressure Correction Input Connections
89
Issue 3, August
90
Appendix F Flow Fault Contact - (Optional)
91
Flow Fault Output Connections
91
Appendix G Commutable Scale (Auto-Ranging)
92
Figure 55 Main Page
95
Figure 56 Control Parameters Page
95
Appendix H Optional Moisture Sensor
95
Figure 58 DP Sensor Page
96
Appendix I Quality, Recycling & Warranty Information
98
Appendix J Analyzer Return Document & Decontamination Declaration
100
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