User Manuals: Mercury Zeus 3000 Series Pod Drive System

Manuals and User Guides for Mercury Zeus 3000 Series Pod Drive System. We have 1 Mercury Zeus 3000 Series Pod Drive System manual available for free PDF download: User Manual

Mercury Zeus 3000 Series User Manual

Mercury Zeus 3000 Series User Manual (160 pages)

CMD Pod Drive Models

Brand: Mercury | Category: Engine | Size: 11 MB

Table of Contents

Table of Contents

5
- Read this Manual Thoroughly
  2
Section 1 - Limited Warranty 1

9
Section 2 - Getting to Know Your Power Package 2

21
Notes

87
- Section 5 - Maintenance
  87
  - Product Responsibilities
    88
    
    Dealer Responsibilities
    88
    
    Do-It-Yourself Maintenance Suggestions
    88
    
    Owner and Operator Responsibilities
    88
    
    Inspection
    89
  - Drive Service Point Locations
    90
    
    Port
    90
    
    Starboard
    90
    
    Drop Box
    91
    
    Top
    91
  - Maintenance Schedules
    91
    
    Application
    91
    
    Routine Maintenance
    92
    
    Scheduled Maintenance
    92
    
    Maintenance Log
    93
  - Drive Cover, if Equipped
    95
    
    Cleaning and Inspecting the Drive Cover
    95
    
    Removing the Drive Cover
    95
    
    Installing the Drive Cover
    96
  - Drive Gear Lube
    98
    
    Drive Gear Lubrication
    98
    
    Checking
    99
    
    Filling
    101
    
    Changing
    102
    
    With the Boat in the Water
    102
    
    With the Boat out of the Water
    105
  - Steering Actuator and Trim-Hydraulic Oil
    107
    
    Checking
    107
    
    Filling
    108
    
    Changing
    110
  - Transmission Oil (Fluid) and Filter
    110
    
    Checking
    110
    
    Filling
    112
    
    Changing
    114
    
    Boat out of the Water
    118
    
    Draining the Seawater System
    118
    
    Seawater System
    118
    
    Boat in the Water
    120
    
    Checking the Seawater Pickup on the Drive
    123
    
    Battery
    124
    
    Checking Gauges
    124
    
    Flushing the Seawater System
    124
    
    Gauges
    124
    
    Seawater Strainer
    124
    
    Cleaning Gauges
    125
    
    Cooling System and Exhaust System
    125
    
    Driveshaft Slip-Joint
    125
    
    Electrical System
    125
    
    Lubrication
    125
    
    Driveshaft U-Joints
    127
    
    Propeller Shaft
    129
    
    Corrosion and Corrosion Protection
    130
    
    Corrosion Protection
    130
    
    The Causes of Corrosion
    130
    
    Anodes and Mercathode System
    131
    
    Checking
    132
    
    Mercathode Anode
    132
    
    Mercathode System Testing
    132
    
    Reference Electrode Wire of the Mercathode System
    132
    
    Replacing
    132
    
    Checking
    133
    
    Replacing
    133
    
    Trim Tab Anode
    133
    
    Continuity Circuits
    134
    
    Inhibiting Corrosion
    135
    
    Painting the Boat
    135
    
    Propeller Removal
    136
    
    Propellers
    136
    
    Propeller Repair
    137
    
    Propeller Installation
    138
Section 6 - Storage

141
- Drive Storage
  142
- Storage Descriptions
  142
- Battery Storage
  143
- Recommissioning
  143
  - Engine
    143
  - Drive
    144
  - Power Package
    144
Section 7 - Troubleshooting

145
- Diagnosing Electronically Controlled Fuel System Problems
  146
- Electrical Connections
  146
- Troubleshooting Charts
  146
  - Troubleshooting Engine Related Problems
    146
  - Check Vesselview First
    146
  - Poor Performance
    147
- Electronic Remote Controls
  147
- Joystick
  147
- Steering System
  148
- Battery will Not Charge
  149
- Boat Response Changes
  149
- Trim Tabs
  149
- Galvanic Isolator
  150
- Gauges and Instrumentation
  150
Section 8 - Customer Assistance Information

151
- Owner Service Assistance
  152
  - Marine Repair Logistics
    152
  - Local Repair Service
    152
  - Service Away from Home
    152
  - Stolen Power Package
    152
  - Attention Required after Submersion
    152
  - Replacement Service Parts
    152
  - Parts and Accessories Inquiries
    153
  - Resolving a Problem
    153
- Customer Service Literature
  153
  - English Language
    153
  - Andere Talen
    154
  - Muut Kielet
    154
  - Autres Langues
    154
  - Andere Sprachen
    154
  - Altre Lingue
    154
  - Andre Språk
    154
- Other Languages
  154
- Allej Glþssej
  155
- Andra Språk
  155
- Ordering Literature
  155
- Otros Idiomas
  155
- Outros Idiomas
  155
- Outside the United States and Canada
  155
- United States and Canada
  155
- Section 9 - Pre-Delivery Information
  157
  - Pre-Delivery Information
    158
  - Dealer Pre-Delivery Checklist for Zeus Products (before Delivery to the Customer)
    158
    
    Skyhook (if Equipped)
    158
    
    Before Starting-Key off
    159
  - Before Starting-Key on
    159
  - Engines Running at the Dock
    159
  - Sea Trial
    160
  - After on Water Test
    160
  - Skyhook (if Equipped)
    160

Advertisement

Advertisement

Related Products

Mercury Categories

Outboard Motor Automobile Engine Marine Equipment Boat

More Mercury Manuals