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MerCruiser Sterndrive TDI 3.0L Manuals
Manuals and User Guides for MerCruiser Sterndrive TDI 3.0L. We have
1
MerCruiser Sterndrive TDI 3.0L manual available for free PDF download: User Manual
MerCruiser Sterndrive TDI 3.0L User Manual (119 pages)
Diesel
Brand:
MerCruiser
| Category:
Engine
| Size: 12.04 MB
Table of Contents
Read this Manual Thoroughly
3
Table of Contents
5
Section 1 - Warranty
9
Warranty Information
10
Warranty Registration United States and Canada
10
Warranty Registration-Outside the United States and Canada
10
Transfer of Warranty
10
Warranty Policy-Diesel Models
11
High-Output Recreational Use Worldwide Limited Warranty
11
Conditions that Must be Met to Obtain Warranty Coverage
11
Duration of Coverage
11
High-Output Rating
11
How to Obtain Warranty Coverage
11
Termination of Coverage
11
What Is Covered
11
What Mercury Marine will Do
11
What Is Not Covered
12
Light-Duty Commercial Use Worldwide Limited Warranty
12
Products Included in this Coverage
12
Conditions that Must be Met to Obtain Warranty Coverage
13
Duration of Coverage
13
How to Obtain Warranty Coverage
13
Light-Duty Commercial Rating
13
Termination of Coverage
13
What Is Not Covered
13
What Mercury Marine will Do
13
3-Year Limited Warranty against Corrosion-Diesel Models (Recreational Use Only)
14
Conditions that Must be Met to Obtain Warranty Coverage
14
Duration of Coverage
14
What Is Covered
14
How to Obtain Warranty Coverage
15
Transfer of Warranty
15
What Is Not Covered
15
What Mercury will Do
15
Warranty Policy-Australia and New Zealand
16
Mercruiser Limited Warranty-Australia and New Zealand Policy
16
Duration of Coverage for this Limited Warranty
16
Guarantees under Australian Consumer Law
16
Termination of Coverage
16
Transfer of Coverage
16
Warranty Period for Commercial Use
16
Warranty Period for Recreational Use
16
What Is Covered
16
Conditions that Must be Met to Obtain Warranty Coverage
17
How to Obtain Warranty Coverage under this Limited Warranty
17
What Is Not Covered
17
What Mercury will Do
17
Expense of Claiming this Limited Warranty
18
Transfer of Warranty-Australia and New Zealand Policy
18
Section 2 - Getting to Know Your Power Package
19
Engine Component List
20
3.0 Liter TDI Front View Components
20
3.0 Liter TDI Starboard View Components
21
3.0 Liter TDI Port View Components
22
Features and Controls
23
3.0 Liter Engine Features
23
Lanyard Stop Switch
23
Instrumentation-3.0 Liter TDI
25
Standard Instrumentation Panel
25
Coolant Temperature Gauge
26
Engine Monitoring Features of the Information Panel
26
Engine Oil Pressure
27
Voltmeter Gauge
27
Ignition Lock Switch
28
Emergency Stop Switch
29
Optional Instrumentation Panel
29
Power Trim
30
Remote Control
30
Remote Control Function
30
Dual Engine Trim and Trailer
31
Engine Electrical System Overload Protection
31
Fuses
31
Single Engine Trim and Trailer
31
Electrical Control Unit Fuse Replacement
32
Instrument Panel Fuse Replacement
33
Power Trim and Mercathode Overload Protection
34
Audio Warning System
35
Testing the Audio Warning System
35
Emissions Information
35
Exhaust Gas Emissions Certificate (Europe Only)
35
Owner Responsibility
35
Safe Boating Suggestions
38
Carbon Monoxide Exposure
39
Be Alert to Carbon Monoxide Poisoning
39
Stay Clear of Exhaust Areas
39
Good Ventilation
39
Poor Ventilation
39
Basic Boat Operation
40
Duty Cycle Rating
40
Pleasure Duty Rating
40
Operation Chart-Models with Electronic Control System (ECS)
41
Starting, Shifting, and Stopping
41
Before Starting the Engine
42
Starting a Cold Engine
42
Engine Warm-Up
42
Starting a Warm Engine
43
Shifting
43
Engine Shutdown (Stopping)
43
Starting the Engine after Stopped While in Gear
43
Trailering the Boat
43
Freezing Temperature and Cold Weather Operation
44
Drain Plug and Bilge Pump
44
Protecting People in the Water
44
While You Are Cruising
44
While Boat Is Stationary
44
High-Speed and High-Performance
45
Passenger Safety in Pontoon Boats and Deck Boats
45
Boats Having an Open Front Deck
45
Boats with Front-Mounted, Raised Pedestal Fishing Seats
45
Wave and Wake Jumping
45
Impact with Underwater Hazards
46
Conditions Affecting Operation
46
Weight Distribution (Passengers and Gear) Inside the Boat
46
Bottom of Boat
47
Cavitation
47
Ventilation
47
Elevation and Climate
47
Propeller Selection
47
Getting Started
48
Initial Break-In Procedure
48
Sterndrive 10-Hour Break-In Period (New or with Replacement Gears)
48
Engine Break-In
48
20-Hour Break-In Period
48
After the 20-Hour Break-In Period
48
End of First Season Checkup
49
Section 4 - Specifications
51
Fuel Requirements
52
Nonferrous Metals and the Fuel System
52
Winter Operation and Biodiesel
52
Diesel Fuel in Cold Weather
52
Antifreeze/Coolant
52
Engine Oil
53
General Engine Specifications
53
Fluid Specifications
54
Engine
54
Bravo Sterndrive Fluid Specifications-Diesel
54
Power Steering and Power Trim Fluids
55
Approved Power Steering Fluids
55
Approved Power Trim Fluids
55
Approved Paints
55
Owner and Operator Responsibilities
58
Dealer Responsibilities
58
Maintenance
58
Do-It-Yourself Maintenance Suggestions
58
Inspection
59
Maintenance Schedule (Sterndrive Models)
59
Routine Maintenance
59
Each Day End
59
Each Day Start
59
Every Two Months
59
Weekly
59
Section 5 - Maintenance
59
Scheduled Maintenance
60
After First 25 Hours and Not to Exceed 30 Hours
60
Annually
60
Every 100 Hours or Annually (Whichever Occurs First)
60
Every 200 Hours or Annually (Whichever Occurs First)
60
Every 500 Hours or 5 Years (Whichever Occurs First)
60
Every 1000 Hours or 5 Years (Whichever Occurs First)
60
Every 2000 Hours or 5 Years (Whichever Occurs First)
60
Maintenance Log
61
Engine Oil
62
Checking
62
Filling
62
Changing Oil and Filter
63
Sterndrive Gear Lube
66
Checking
66
Filling
66
Changing
67
Power Trim Fluid
70
Checking
70
Filling
71
Changing
72
Power-Assisted Steering Fluid
72
Checking
72
Filling
72
Changing
73
Engine Coolant
73
Checking
73
Filling
74
Changing
74
Air Filter Cleaning
75
Removal
75
Installation
75
Water Separating Fuel Filter
76
Draining
76
Replacing
77
Filling
77
Fuel System
78
Priming
78
Filling the Fuel System
78
Winterization of Fuel System
78
Seawater System
78
Seawater Pump Impeller Inspection
78
Sterndrive Water Inlets Check
79
Flushing and Draining the Seawater System
79
Checking the Seawater Pickups
80
Cleaning the Seawater Strainer, if Equipped
80
Replacing the Engine Coolant in the Closed Cooling System
81
Draining the Closed Cooling System
81
Filling the Closed Cooling System
82
Corrosion Protection
83
General Information
83
Engine Corrosion Protection Components
83
Removal
83
Cleaning and Inspection
84
Installation
85
Anodes and Mercathode System Locations
86
Sterndrive Corrosion Protection Components
86
Continuity Circuit-Bravo Sterndrive
88
Mercathode
90
Painting Your Power Package
90
Lubrication
91
Steering System
91
Shift Cable
93
Throttle Cable
93
Engine Coupler
94
Propeller Shaft
94
Transom Assembly
94
Driveshaft Extension Models
95
Sterndrive, Bellows, and Engine Alignment
95
Gimbal Ring U-Bolt Nuts
97
Maintaining Torques
97
Bravo One Models
98
Bravo Sterndrive Propeller Removal
98
Engine Mounts
98
Propellers
98
Bravo Two Models
99
Bravo Three Models
100
Bravo One Models
101
Bravo Sterndrive Propeller Installation
101
Bravo Two Models
102
Bravo Three
103
Drive Belt
104
Drive Belt Failure Identification
104
Battery
106
Battery Precautions for Multiple Engines
106
Section 6 - Storage
107
Cold Weather (Freezing Temperature), Seasonal Storage, and Extended Storage
108
Preparing Your Power Package for Seasonal or Extended Storage
108
Seasonal Storage Instructions
108
Battery Storage
110
Extended Storage Instructions
110
Recommissioning
110
Diagnosing Electronically Controlled Fuel System Problems
112
Troubleshooting Charts
112
Starter Motor will Not Crank Engine, or Cranks Slow
112
Engine will Not Start, or Is Hard to Start
112
Engine Runs Rough, Misses, or Backfires
112
Poor Performance
113
Excessive Engine Temperature
113
Insufficient Engine Temperature
113
Low Engine Oil Pressure
113
Section 7 - Troubleshooting
113
Battery will Not Charge
114
Power Trim Does Not Operate
114
Power Trim Does Not Operate (Electric Motor Does Not Operate)
114
Power Trim Does Not Operate (Electric Motor Operates but Sterndrive Unit Does Not Move)
114
Remote Control Operates Hard, Binds, Has Excessive Free-Play, or Makes Unusual Sounds
114
Steering Wheel Turns Hard or Jerky
114
Sterndrive Unit Does Not Move)
114
Section 8 - Customer Assistance Information
115
Owner Service Assistance
116
Local Repair Service
116
Service Away from Home
116
Stolen Power Package
116
Attention Required after Submersion
116
Parts and Accessories Inquiries
116
Replacement Service Parts
116
Resolving a Problem
116
Customer Service Literature
117
English Language
117
Other Languages
117
Andre Sprog
117
Andere Talen
117
Muut Kielet
117
Autres Langues
117
Andere Sprachen
117
Altre Lingue
117
Andre Språk
117
Outros Idiomas
118
Otros Idiomas
118
Andra Språk
118
Allej Glþssej
118
Ordering Literature
118
United States and Canada
118
Outside the United States and Canada
118
August
119
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