Mecc Alte SMARTECH GC400 Manuals

Manuals and User Guides for Mecc Alte SMARTECH GC400. We have 1 Mecc Alte SMARTECH GC400 manual available for free PDF download: Technical Manual

Mecc Alte SMARTECH GC400 Technical Manual (272 pages)

Brand: Mecc Alte | Category: Controller | Size: 6 MB

Table of Contents
5
Introduction
11
Nomenclature
11
Reference Documents
11
Information on Safety
12
Maintenance and Cleaning
12
Information Concerning Disposal
13
Introduction and Prerequisites
13
Switch SW1
14
Notes on the Configuration of the Device Parameters
14
Definitions
14
Conventions
15
Terms and Abbreviations
15
Software Revisions
15
Views of the Device
17
Technical Feature
22
Measurement Resolution
30
Additional Characteristics of LINK Series Device (GSM/GPRS)
30
Additional Characteristics of LINK LTE Series Device (GPRS/EDGE/LTE)
31
Internal Battery Optional
33
Installation
33
Mounting
33
Wiring
34
Connections and IN/OUT Configuration
34
Gc315Xx Plant Type
35
Gc400X Plant Type
36
Basic Diagram (Gc315X, Gc400X in SPM Plants)
38
Basic Diagram (Gc315X, Gc400X in SSB or SSB+SSTP Plants)
39
Basic Diagram (Gc400X in MPM Plant)
39
Functional Earth (JC)
39
Device (JD) Supply
40
Digital Inputs (JN, JM)
40
JN - Digital Inputs
41
Virtual Digital Inputs
42
Configuration of the Digital Inputs
43
Digital Outputs (JL, JI, JE)
51
Engine Commands (JL)
51
Outputs for JI Loads Change-Over Command
55
Auxiliary Outputs (JE)
56
Digital Outputs Configuration
57
AND/OR Logics
65
Engine Rotational Speed Measurement (PICK-UP or W)
73
Magnetic Pick-Up
73
W Signal
74
Revolutions Measurement from Frequency
74
Analogue Inputs (JM, JL)
75
JM - Analogue Inputs
75
Analogue Input
76
Configuration of Analogue Inputs
77
Virtual ANALOGUE Inputs
81
Conversion Curves
84
Analogue Outputs (JQ, JR)
85
Analogue Outputs on the Controller (Only Gc400X)
85
Configuration of the ANALOGUE Outputs
86
Optional Additional Modules
87
Connection to the Public Electric Mains/Parallel Bars (JH)
88
Measurement of the Mains Neutral
89
Connection to the Genset (JG)
90
Measurement of the Generator Neutral
91
Current Transformer Connection (JF)
91
Auxiliary Current
92
Communication
93
Serial Port 1 RS232 (JA) - Not Available for GC315
94
Serial Port 2 RS485 (JO) - Not Available for GC315
95
Usb (Jb)
97
And GC400
98
Link
98
CAN-BUS Connections
101
CAN-BUS (JO) Connection - Not Available for GC315
102
CAN-BUS (JP) Connection - Only Available for Gc400X
103
Link E Link LTE Controllers
104
Preface (Only Link)
104
HW Configuration (Only Link)
105
SIM Insertion (Only Link)
106
GSM E GPS Antenna (Only Link)
107
Warning LED (Only Link)
107
Internal Battery as Option (Only Link)
107
Connection/Disconnection and Recharge of the Internal Battery (Only Link)
108
Preface Link LTE
109
HW Configuration Link LTE
109
The SIM Card (Only Link LTE)
110
SIM Holder (Only Link LTE)
110
SIM Insertion (Only Link LTE)
111
GSM/LTE and GNSS Antenna (Only Link LTE)
112
LED Indicator (Only Link LTE)
114
Lithium-Ion Internal Battery (Only Link LTE)
114
Parameter's Configuration (Link and Link LTE)
116
SMS Messages
116
Mobile Network Configuration and Data Connection
117
GNSS Receiver
118
SMARTCLOUD" System
119
Energy Saving Mode
121
Main Functions
123
Front Panel Gc315X
123
Front Panel GC400
125
And GC400
125
Mains+Link
125
Selector (Ref. to Fig. 1)
126
Indicators (Ref. to Fig. 1 and 2)
129
Multifunctional Display
131
LCD Lighting
131
Contrast Adjustment
132
Mode Navigation
132
Display Area Layout (Ref. to Fig. 4)
133
Top Status Bar (Ref. to Fig. 5)
133
Display Mode
134
Programming
134
Status Information (S.XX)
140
Electrical Measurements (M.XX)
146
Engine Measurements (E.XX)
153
Measures from CAN-BUS PMCB (Only for Gc400X) (B.XX)
162
History Logs (H.XX)
163
Selection of the Language
174
Working Sequence
175
Operating Modes
175
Mains
178
Internal Sensor
179
External Sensor
183
Mains Global Status
183
Communication and Events
184
Generator
184
Frequency
185
Voltages
187
Overview
188
Communication and Events
189
Automatic Intervention of the Generator Inhibited
189
Inhibition from Contact
190
Inhibition from Clock
190
Differences between Mains Simulation and Inhibition
190
Engine
190
Engine Running/Stopped Status Acknowledgement
190
Engine Commands
192
Manual Control Sequence
193
Communication and Events
198
Breakers Management
199
Digital Outputs
199
Digital Inputs
200
OFF/RESET Management Logic
201
MAN Management Logic
202
Switching Logic in AUTO Mode
203
Switch
203
Switch Management
203
Automatic Power Delivery of the Generator Inhibited
203
MCB Closure Inhibition
204
Communication and Events
204
Anomalies
205
Silencing the Horn
206
Acknowledging Anomaly
207
Communication and Events
208
Protection OVERRIDE
209
Anomalies Related to Digital Inputs
210
Anomalies Related to Analogue Inputs
211
Anomalies List
211
Minimum Generator Voltage
211
Maximum Generator Voltage
212
Minimum Generator Frequency
212
Maximum Generator Frequency
213
Belt Break (D+ Battery-Charger Failure)
213
Maximum Current
213
Manual Stop While in AUTO
216
Operating Conditions Failure
216
Power Reverse
217
Mains Circuit Breaker (MCB) Not Closed
217
Genset Circuit Breaker (GCB) Not Closed
217
Overload (from Contact)
218
Short Circuit on the Generator
218
Overspeed (from Contact)
219
Overspeed (from Engine Speed Measurement)
219
Overspeed (from Generator Frequency)
219
Failed Stop
220
Over Crank
220
Mains Circuit Breaker (MCB) Not Open
220
Genset Circuit Breaker (GCB) Not Open
221
Minimum Fuel Level (from Contact)
221
Minimum Fuel Level (from ANALOGUE Sensor)
222
Low Fuel Level (from Contact)
222
Low Fuel Level (from ANALOGUE Sensor)
223
High Fuel Level (from Contact)
223
High Fuel Level (from ANALOGUE Sensor)
223
High Coolant Temperature (from Contact)
223
High Coolant Temperature (from ANALOGUE Sensor)
224
Maximum Coolant Temperature (from Contact)
224
Maximum Coolant Temperature (from ANALOGUE Sensor)
225
Maximum Oil Temperature (from ANALOGUE Sensor)
225
Starter Battery Voltage, Low
225
Starter Battery Voltage, High
226
Service Required (First Counter)
226
Service Required (Second Counter)
226
Minimum Oil Pressure (from Contact)
227
Minimum Oil Pressure (from ANALOGUE Sensor)
227
Low Oil Pressure (from Contact)
228
Low Oil Pressure (from ANALOGUE Sensor)
228
Maximum Auxiliary Current
228
Emergency Stop
229
Maximum Power
229
Service Required (Days Counter)
230
Generator Voltages Asymmetry
230
Generator Current Asymmetry
230
High Oil Temperature (from ANALOGUE Sensor)
231
Wrong Phase Sequence
231
Low Generator Voltage
231
Clock Not Valid
232
Low Generator Frequency
232
High Generator Voltage
233
High Generator Frequency
233
Lost Excitation
233
Faulty Engine CAN-BUS 0 Link
234
Fuel Pump Failure
234
Low Coolant Temperature (from ANALOGUE Sensor)
234
Adblue Fluid Pump Failure
235
Magnetic Pickup Failure
235
Communication Failure with the AVR
235
Communication Failure with the ECU
236
Minimum Engine Speed (from Measure, Only for DRIVE Applications)
236
Maximum Differential Current
236
Battery Charger Failure (from CAN-BUS)
237
Maximum Reactive Power Exported (Only Gc400X)
237
Maximum Speed from CAN BUS
237
High Coolant Temperature from CAN-BUS
237
Maximum Coolant Temperature from CAN-BUS
238
Minimum Coolant Level from CAN-BUS
238
Low Coolant Level from CAN BUS
238
Low Battery Voltage from CAN BUS
239
Minimum Oil Pressure from CAN BUS
239
Low Oil Pressure from CAN BUS
239
High Oil Temperature from CAN BUS
239
Maximum Oil Temperature from CAN BUS
240
Water in Fuel from CAN BUS
240
Warnings - Yellow Lamp (from CAN-BUS)
240
Alarms Cumulative - Red Lamp (from CAN-BUS)
240
CAN-BUS Connection 1 (PMCB) Failed (Only Gc400X)
241
Address Conflict on CAN-BUS Bus 1 (PMCB) (Only Gc400X)
241
Wrong Number of Generators on CAN-BUS 1 (PMCB) (solo Gc400X)
241
Negative Sequence
242
Failed Closure of NECB Breaker (Only Gc400X)
242
Failed Opening of NECB Breaker (Only Gc400X)
242
Failure to Open NECB Switch (Only Gc400X)
242
Maximum Time in Parallel to the Grid Switch (Only Gc400X)
243
CAN-BUS (EXBUS) Expansion Modules Missing
243
CAN-BUS (EXBUS) Missing Measure
244
CAN-BUS (EXBUS) Duplicate Address
244
Connection with CAN-BUS (EXBUS) Sensor Timed out
244
Direct Parallel Failed (Only Gc400X)
245
Reverse Parallel Failed (solo Gc400X)
245
Incoherent Parameters (Only Gc400X)
245
Sectioned Auto Production Line (Only Gc400X)
245
Interface Device Not Open (Only Gc400X)
246
Alarm from CAN-BUS Master Controller 1 (PMCB) (Only Gc400X)
246
Bar Voltage Not Coherent (Only Gc400X)
246
Generic Anomalies Linked to Analogue Inputs
247
Generic Anomalies Linked to Digital Inputs
247
Other Functions
247
Fuel Pump
247
Use with an ANALOGUE Level Transducer
248
To Use this Function Requires
248
Level Evaluation
249
Automatic Pump Control
249
Manual Pump Control
249
Protections
249
Engine Coolant Preheating
250
Loads Protection from Mains Breaker Damages
250
Load Thresholds
251
Low Load
251
High Load
252
Alternative Parameters Configuration
252
EJP Function
254
Maintenance
255
Counter for the Hours Left to Maintenance 1
255
Counter for the Hours Left to Maintenance 2
255
Counter for the Days Left to Maintenance
255
Counters
256
Counters Reset
257
Clock
257
Automatic Update of the Clock
257
Engine TEST Start-Up Weekly Planning
258
Weekly Scheduling of Engine Operating Time Intervals
259
Weekly Planning of Intervention Forcing
260
Configurable Calendars
260
Configurable Timers
265
Non-Volatile Memory
268
Adblue Fluid Pump
268
Use with an Analogue Level Measurement
269
Use with a Contact Level Transducer
269
Evaluation of the Level
270
Automatic Management of the Pump
270
Manual Management of the Pump
270
Protections
270
Signalling
270

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Mecc Alte SMARTECH GC400 Manuals

Mecc Alte SMARTECH GC400 Technical Manual (272 pages)

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