McIntyre 500 Diesel Alligator Shear Manuals

Manuals and User Guides for McIntyre 500 Diesel Alligator Shear. We have 1 McIntyre 500 Diesel Alligator Shear manual available for free PDF download: Manual

McIntyre 500 Manual (68 pages)

Alligator Shears

Brand: McIntyre | Category: Power Tool | Size: 16 MB

Table of Contents
3
Introduction
7
Warnings
8
- Operating Warnings
  8
- Warning Labels
  10
2.1. Operating Warnings

10
2.2. Warning Labels

13
- Positioning of Labels
  13
  - Important Information
    14
2.3. Important Information

14
- Serial Number Plate
  14
- Electric Motor Rotation
  14
- Continual Improvement Policy
  15
  - A Cautionary Tale
    15
3.1. Lifting & Transporting

16
- Installation
  16
  - Lifting & Transporting
    16
  - Siting & Installation
    16
2.4. a Cautionary Tale

16
3.2. Siting & Installation

17
- Electrical Power Supply
  17
  - Hydraulic Fluid
    17
3.3. Hydraulic Fluid

18
Dimension & Technical Specification

18
4.1. Starting & Stopping the Shear

22
- Operation of the Shear
  22
  - Starting & Stopping the Shear
    22
4 Operation of the Shear

22
- Start & Stop Buttons
  22
- Use of the Electrical Isolator Switch
  22
4.2. Foot Pedal Control

23
4.3. Starting & Stopping the Diesel Powered 407 Shear

24
- To Start the Shear
  24
- To Stop the Shear
  25
- The Emergency Stop (E-Stop) Button
  25
  - Adjusting the Stroke
    26
4.5. the Blade Guard

27
- The Blade Guard
  27
- Protective Clothing
  27
- Shearing Large Items
  28
- Shearing Small Items
  28
- Using the CAT Bracket & V-Block
  29
- Periodic, Routine Care & Maintenance
  30
  - Warnings
    30
  - Hydraulic Fluid
    30
4.4. Adjusting the Stroke

27
4.7. Shearing Large Items

28
4.6. Protective Clothing

28
4.8. Shearing Small Items

29
5.2. Hydraulic Fluid

30
5.1. Warnings

30
4.9. Using the CAT Bracket & V-Block

30
- Storage, Handling & Disposal
  30
- First Aid Measures
  30
- Fire Fighting Measures
  31
  - Daily Operator Inspection
    32
5.3. Daily Operator Inspection

32
- Diesel Engine Version
  32
  - Weekly Routine Maintenance
    33
5.4. Weekly Routine Maintenance

33
- Additional Check for 407, 500, and 600 CAT Shears
  33
  - Three Month Periodic Maintenance
    34
5.5. Three Month Periodic Maintenance

34
- Diesel Engine Version
  34
  - Twenty-Four Month Periodic Maintenance
    35
6.1. Troubleshooting

36
Servicing & Repair

36
- Troubleshooting
  36
- Hydraulic Fluid Is Getting Hot
  36
- The Shear Runs too Slowly
  37
- Loss of Power When Cutting Heavy Items
  37
- The Shear will Not Repeat Stroke
  37
- The Hydraulic Fluid Becomes Aerated or Frothy
  37
- The Motor Trips out Due to Overload or Overheating
  37
- The Motor Trips out Repeatedly
  37
  - Electrical Cable Schedule - Three Phase
    38
    
    Jmc001
    38
    
    Jmc002
    38
    
    Electrical Cable Schedule - Single Phase
    39
    
    Jmc001
    39
    
    Jmc002
    39
    
    Electrical Wiring Diagram
    40
6.2. Electrical Cable Schedule - Three Phase

39
6.4. Electrical Wiring Diagram

40
6.3. Electrical Cable Schedule - Single Phase

40
- Three Phase
  40
- Single Phase
  40
  - Hydraulic Circuit Diagram
    41
6.6. Shear Blade Turning & Changing

42
- Shear Blade Turning & Changing
  42
  - Introduction
    42
6.5. Hydraulic Circuit Diagram

42
6.7. Resealing the Hydraulic Ram

44
- Removing the Ram from the Shear
  44
  - Hydraulic Relief Valve
    46
6.8. Hydraulic Relief Valve

46
- Testing for Over-Pressure
  46
- Adjusting the Relief Valve Setting
  46
  - Foot Pedal Cable
    48
6.9. Foot Pedal Cable

48
- Renewing the Foot Pedal Cable
  48
- Adjusting the Foot Pedal Cable
  48
Changing the Suction Filter

49
- Renewing the 407 CAT Shear Jaw Extension
  50
6.11. Renewing the 407 CAT Shear Jaw Extension

51
Renewing the CAT Shear V-Block

51
7 Illustrations

52
- Illustrations
  52
  - Body, Blades & Blade Guard
    52
  - 320 And 407
    52
  - 500 And 600
    53
    
    Hydraulic Tank
    54
- 7.1. Body, Blades & Blade Guard
  
  52
- 7.2. Hydraulic Tank
  
  55
  - Control Valve & Ram Supply
    55
- 7.3. Control Valve & Ram Supply
  
  56
  - Hydraulic Ram
    56
- 7.4. Hydraulic Ram
  
  57
  - Stroke Adjuster & Foot Pedal
    57
- 7.5. Stroke Adjuster & Foot Pedal
  
  58
  - CAT Bracket & V-Block
    58
- 7.6. CAT Bracket & V-Block
  
  59
  - Ordering Spare Parts
    59
8 Ordering Spare Parts

60
- Record Keeping
  60
  - Useful Contacts
    60
- 9.2. End of Life Disposal
  
  61
- 9.1. Useful Contacts
  
  61
  - End of Life Disposal
    61
  - Training, Safety & Ownership Records
    61
Operator Training Record

62
Shear Safety Checklist

63
Ownership Registration Form

64
Declaration of Conformity

65

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McIntyre 500 Diesel Alligator Shear Manuals

McIntyre 500 Manual (68 pages)

Table of Contents

2.1. Operating Warnings

2.2. Warning Labels

2.3. Important Information

3.1. Lifting & Transporting

2.4. a Cautionary Tale

3.2. Siting & Installation

3.3. Hydraulic Fluid

Dimension & Technical Specification

4.1. Starting & Stopping the Shear

4 Operation of the Shear

4.2. Foot Pedal Control

4.3. Starting & Stopping the Diesel Powered 407 Shear

4.5. the Blade Guard

4.4. Adjusting the Stroke

4.7. Shearing Large Items

4.6. Protective Clothing

4.8. Shearing Small Items

5.2. Hydraulic Fluid

5.1. Warnings

4.9. Using the CAT Bracket & V-Block

5.3. Daily Operator Inspection

5.4. Weekly Routine Maintenance

5.5. Three Month Periodic Maintenance

6.1. Troubleshooting

Servicing & Repair

6.2. Electrical Cable Schedule - Three Phase

6.4. Electrical Wiring Diagram

6.3. Electrical Cable Schedule - Single Phase

6.6. Shear Blade Turning & Changing

6.5. Hydraulic Circuit Diagram

6.7. Resealing the Hydraulic Ram

6.8. Hydraulic Relief Valve

6.9. Foot Pedal Cable

Changing the Suction Filter

6.11. Renewing the 407 CAT Shear Jaw Extension

Renewing the CAT Shear V-Block

7 Illustrations

7.1. Body, Blades & Blade Guard

7.2. Hydraulic Tank

7.3. Control Valve & Ram Supply

7.4. Hydraulic Ram

7.5. Stroke Adjuster & Foot Pedal

7.6. CAT Bracket & V-Block

8 Ordering Spare Parts

9.2. End of Life Disposal

9.1. Useful Contacts

Operator Training Record

Shear Safety Checklist

Ownership Registration Form

Declaration of Conformity

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