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Manuals
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McIntyre Manuals
Power Tool
320
Manual
McIntyre 320 Manual
Alligator shears
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
Introduction
Warnings
Operating Warnings
Warning Labels
2.1. Operating Warnings
2.2. Warning Labels
Positioning of Labels
Important Information
2.3. Important Information
Serial Number Plate
Electric Motor Rotation
Continual Improvement Policy
A Cautionary Tale
3.1. Lifting & Transporting
Installation
Lifting & Transporting
Siting & Installation
2.4. a Cautionary Tale
3.2. Siting & Installation
Electrical Power Supply
Hydraulic Fluid
3.3. Hydraulic Fluid
Dimension & Technical Specification
320 Shear
407I & 407CAT Shear
500 LGT and 500 Catcutting Capacity (Mild Steel 43A)
600 LGT and 600 Catcutting Capacity (Mild Steel 43A)
4.1. Starting & Stopping the Shear
Operation of the Shear
Starting & Stopping the Shear
4 Operation of the Shear
Start & Stop Buttons
Use of the Electrical Isolator Switch
4.2. Foot Pedal Control
The Emergency Stop (E-Stop) Button
Foot Pedal Control
Using the Foot Pedal
Siting the Foot Pedal
Starting & Stopping the Diesel Powered 407 Shear
4.3. Starting & Stopping the Diesel Powered 407 Shear
To Start the Shear
To Stop the Shear
The Emergency Stop (E-Stop) Button
Adjusting the Stroke
4.5. the Blade Guard
The Blade Guard
Protective Clothing
Shearing Large Items
Shearing Small Items
Using the CAT Bracket & V-Block
Periodic, Routine Care & Maintenance
Warnings
Hydraulic Fluid
4.4. Adjusting the Stroke
4.7. Shearing Large Items
4.6. Protective Clothing
4.8. Shearing Small Items
5.2. Hydraulic Fluid
5.1. Warnings
4.9. Using the CAT Bracket & V-Block
Storage, Handling & Disposal
First Aid Measures
Fire Fighting Measures
Daily Operator Inspection
5.3. Daily Operator Inspection
Diesel Engine Version
Weekly Routine Maintenance
5.4. Weekly Routine Maintenance
Additional Check for 407, 500, and 600 CAT Shears
Three Month Periodic Maintenance
5.5. Three Month Periodic Maintenance
Diesel Engine Version
Twenty-Four Month Periodic Maintenance
6.1. Troubleshooting
Servicing & Repair
Troubleshooting
Hydraulic Fluid Is Getting Hot
The Shear Runs too Slowly
Loss of Power When Cutting Heavy Items
The Shear will Not Repeat Stroke
The Hydraulic Fluid Becomes Aerated or Frothy
The Motor Trips out Due to Overload or Overheating
The Motor Trips out Repeatedly
Electrical Cable Schedule - Three Phase
Jmc001
Jmc002
Electrical Cable Schedule - Single Phase
Jmc001
Jmc002
Electrical Wiring Diagram
6.2. Electrical Cable Schedule - Three Phase
6.4. Electrical Wiring Diagram
6.3. Electrical Cable Schedule - Single Phase
Three Phase
Single Phase
Hydraulic Circuit Diagram
6.6. Shear Blade Turning & Changing
Shear Blade Turning & Changing
Introduction
6.5. Hydraulic Circuit Diagram
Replacing or Turning the Top Blade
Removing Side Movement from the Main Pivot
Replacing or Turning the Bottom Blade
Starting the Shear after Changing or Turning the Blades
Resealing the Hydraulic Ram
6.7. Resealing the Hydraulic Ram
Removing the Ram from the Shear
Hydraulic Relief Valve
6.8. Hydraulic Relief Valve
Testing for Over-Pressure
Adjusting the Relief Valve Setting
Foot Pedal Cable
6.9. Foot Pedal Cable
Renewing the Foot Pedal Cable
Adjusting the Foot Pedal Cable
Changing the Suction Filter
Renewing the 407 CAT Shear Jaw Extension
6.11. Renewing the 407 CAT Shear Jaw Extension
Renewing the CAT Shear V-Block
7 Illustrations
Illustrations
Body, Blades & Blade Guard
320 And 407
500 And 600
Hydraulic Tank
7.1. Body, Blades & Blade Guard
7.2. Hydraulic Tank
Control Valve & Ram Supply
7.3. Control Valve & Ram Supply
Hydraulic Ram
7.4. Hydraulic Ram
Stroke Adjuster & Foot Pedal
7.5. Stroke Adjuster & Foot Pedal
CAT Bracket & V-Block
7.6. CAT Bracket & V-Block
Ordering Spare Parts
8 Ordering Spare Parts
Record Keeping
Useful Contacts
9.2. End of Life Disposal
9.1. Useful Contacts
End of Life Disposal
Training, Safety & Ownership Records
Operator Training Record
Shear Safety Checklist
Ownership Registration Form
Declaration of Conformity
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Quick Links
Download this manual
McIntyre | Manual
320, 407, 500, and 600
Alligator Shears
(800) 321-3396 www.nascoop.com
Original Manual as required by: Machinery Directive (2006/42/EC)
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This manual is also suitable for:
407
500
600
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