McElroy TracStar 250 2 Auto Series Manuals

Manuals and User Guides for McElroy TracStar 250 2 Auto Series. We have 1 McElroy TracStar 250 2 Auto Series manual available for free PDF download: Operator's Manual

McElroy TracStar 250 2 Auto Series Operator's Manual

McElroy TracStar 250 2 Auto Series Operator's Manual (86 pages)

Fusion Machines

Brand: McElroy | Category: Construction Equipment | Size: 17 MB

Table of Contents

Table of Contents
5
Safety

8
- Safety Alerts
  8
- Read and Understand
  8
- General Safety
  9
- Wear Safety Equipment
  9
- Fuel Handling
  9
- Units with Engines
  10
- Carbon Monoxide
  10
- Do Not Operate in a Hazardous Environment
  10
- Pipe Handling Safety
  11
- Battery
  11
- Electrical Safety
  12
- Crush Points
  12
- Facer Blades Are Sharp
  12
- Units with Hydraulics
  13
- Positioning and Setting Fusion Machine
  13
- Keep Machine Away from Edge of Ditch
  13
- Heater Is Hot
  14
- Personal Lifting Safety
  14
- Fusion Procedures
  14
- Do Not Tow Tracstar
  14
Overview

15
- Theory of Heat Fusion
  15
- Carriage Assembly
  16
- Chassis
  16
- Diesel Engine
  17
- Operator Panel
  17
- Battery Disconnect Switch
  18
- Hydraulic Fluid Reservoir
  18
- Hydraulic Fluid Filter
  18
- Facer
  19
- Heater
  19
- Power for Heater
  20
- Insulated Heater Stand
  20
- Heater Stripper Bar
  20
- Pipe Lift Controls
  20
- Battery Charging Connection
  21
- Pendant Handheld Computer
  22
- Pendant Computer Interface
  23
- Read before Operating
  25
- Check Hydraulic Fluid Level
  25
- Diesel Engine
  25
- Moving Machine into Position
  26
- Prepare Heater
  26
- Set up Pipe Supports
  26
- Install Clamping Inserts
  27
- Loading Pipe into Machine
  27
- Positioning Pipe in Machine
  28
- Hydraulic Clamping
  28
- Begin Facing
  29
- After Facing
  29
- Check Alignment
  30
- Check Heater Temperature
  30
- Completing the Fusion Operation
  31
Operation - Auto Fusion

32
- Auto Fusion
  32
- View Joint Report
  39
- Create Dummy Joint (Optional)
  42
- Opening Jaws
  43
- Raise Pipe
  43
- Position Pipe for Next Joint
  43
- Install Next Piece of Pipe
  43
- Auto Report Menu
  44
Operation - Semi-Auto Fusion

46
- Semi-Auto Fusion
  46
- Determine Drag Pressure
  46
- Set Pressures
  46
- Check for Slippage
  47
- Set Temperature
  47
- Inserting Heater
  47
- Heat Pipe
  48
- Fusing the Pipe
  48
- Opening Jaws
  49
- Raise Pipe
  49
- Position Pipe for Next Joint
  49
- Install Next Piece of Pipe
  49
System Menu

50
- System Menu (1)
  50
- System Menu (2)
  51
- System Menu (3)
  52
- System Menu (4)
  53
- System Menu (5)
  54
Special Operations

57
- Special Operations Overview
  57
- 4-Jaw Carriage Removal
  58
- Outer Fixed Jaw Removal
  60
- 3-Jaw Carriage Removal
  61
- Top Loading Facer
  62
- Remove Upper Jaws
  64
- Make Fusion Joint
  65
Lifting

67
- Lifting Safety
  67
- Lift Fusion Machine
  68
- Lift 4-Jaw or 3-Jaw Carriage
  68
Maintenance

69
- Preventative Maintenance
  69
- Washing the Machine
  69
- Check Hydraulic Fluid
  69
- Change Hydraulic Fluid and Filter
  69
- Remove Cowlings
  70
- Setting Engine Speed
  71
- Adjusting System Pressure
  71
- Bleeding Air from Hydraulic System
  72
- Engine Oil System
  72
- Engine Maintenance
  72
- Check/Add Antifreeze
  73
- Facer Blades
  73
- Clean Heater Surfaces
  73
- Installing Butt Fusion Heater Plates
  74
- Track Tension
  74
- Adjusting Track Tension
  74
- Clean Jaws and Inserts
  75
- Clean Thrust Bearings
  75
- Clean Eyebolt Threads
  75
- Fasteners Must be Tight
  75
- Battery Replacement and Charging
  76
- Install SIM Card
  77
- Machine Checklist
  79
Machine Maintenance Checklist

80
Determining Fusion Pressure

80
Hydraulic Fluid

82
Specifications

82
- Machine Specifications
  82

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