McElroy Talon 2000 Pipe Fusion Machine Manuals

Manuals and User Guides for McElroy Talon 2000 Pipe Fusion Machine. We have 1 McElroy Talon 2000 Pipe Fusion Machine manual available for free PDF download: Operator's Manual

McElroy Talon 2000 Operator's Manual (142 pages)

Fusion Machine

Brand: McElroy | Category: Industrial Equipment | Size: 38 MB

Table of Contents
5
Safety
10
Safety Alerts
10
Read and Understand
10
General Safety
11
Wear Safety Equipment
11
Do Not Operate this Machine in an Explosive Atmosphere
11
Fuel Handling
12
Carbon Monoxide
12
Pipe Handling Safety
13
Overhead Components
13
Electrical Safety
14
Units with Hydraulics
14
Lifting Safety
15
Battery
16
Crush Points
16
Do Not Ride Machine
16
Facer Cutters Are Sharp
17
Rotating Components, Chains and Belts
17
Personal Lifting Safety
18
Inside of Pipe Is Slippery
18
Heater Is Hot
18
Fusion Procedures
18
Safety Label Locations
19
Emergency Stop Locations
20
Overview
21
Theory of Heat Fusion
21
Talon 2000
22
Talon 2000 Radio Remote
26
Heater
28
Facer
28
Hydraulic Fluid Reservior
29
Fuel Tank and Filler Cap
29
Power and Data Cables
30
Heater Stripper Cylinders
30
Indexer Skid
31
HMI Navigation Map
32
Talon 2000 Interface
34
Main Screen
34
Machine Control Screen
36
Overview (Continued)
36
Manual Facing Screen
38
Manual Fusion Screen
40
Control Panel Screen
42
Machine Settings Screen
44
Indexer Calibration Screen
46
Facer Calibration Screen
48
Heater Calibration Screen
50
Shipping Screen
52
HMI Settings Screen
54
User Administration Screen
56
Set up Talon
57
Read before Operating
57
Lifting Vehicle
57
Starting the Machine
58
Remove Heater from Storage Configuration
60
Remove Facer from Storage Configuration
62
Remove Indexer from Indexer Skid
63
Lifting and Installing the Indexer Assembly
64
Install Upper Jaw Inserts
66
Calibrate Indexer Position
68
Install SIM Card for Datalogger® Vault
69
Operation
75
Prepare Heater
75
Load Pipe
76
Talon 2000 Fusion Operation
77
Datalogger Operation
78
Joint Information
78
Machine Information
79
Pipe Information
80
Machine Controls
81
Datalogger Facing
82
Facing the Pipe
82
Drag Pressure
83
Check Alignment
83
Slip Check
83
Heating the Pipe
94
Special Operations - Jaw Configuration
95
Changing Jaw Configuration
95
Special Operations - Stub Ends
96
Configure Machine for Stub End Fusion
96
Transport Talon
103
Remove Quarter Jaws
103
Attach the Indexer Assembly to Indexer Skid
105
Store Facer on Indexer Skid
106
Store Heater on Indexer Skid
107
Lifting Vehicle
109
Hardware Diagnostics Screen
110
Current Alarms
112
Chassis Settings Screen
114
Indexer Drive Settings Screen
116
Facer Drive Settings Screen
118
Heater Drive Settings Screen
120
Heater Temperature Control Settings Screen
122
Program Information
124
Process Readings
126
Preventative Maintenance
128
Disconnect Electrical Power
128
Washing the Machine
128
Check Hydraulic Fluid
128
Change Hydraulic Fluid and Filters
129
Bleeding Air from Hydraulic System
129
Adjusting System Pressure
130
Installing Butt Fusion Heater Plates
130
Clean Heater Surfaces
131
Facer Cutters
131
Clean Jaw and Inserts
131
Grease
131
Track Tension
132
Track Brake
132
Engine Oil
133
Air Filters
133
Pump Drive
134
Heater/Facer Chain Tension
134
Remote Batteries
135
Fasteners Must be Tight
135
Maintenance Checklist
136
Talon 2000 Fusion Machine
139
Specifications
139
Talon 2000 Fusion Machine
140

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McElroy Talon 2000 Operator's Manual (142 pages)

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