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Masoneilan SVI II ESD Shutdown Device Manuals
Manuals and User Guides for Masoneilan SVI II ESD Shutdown Device. We have
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Masoneilan SVI II ESD Shutdown Device manual available for free PDF download: Installation And Maintenance Manual
Masoneilan SVI II ESD Installation And Maintenance Manual (220 pages)
Smart Valve Interface with SIL3 Emergency Shutdown PST Controller
Brand:
Masoneilan
| Category:
Recording Equipment
| Size: 8 MB
Table of Contents
About this Guide
2
Table of Contents
5
List of Figures
11
List of Tables
15
1 Safety Information
17
Introduction
17
Terms and Abbreviations
17
Acronyms
18
Safety Symbols
19
Related Literature
19
Reference Standards
20
SVI II ESD Device Description
20
Designing an SIF Using an SVI II ESD
21
Safety Function
21
Environmental Limits
21
Design Verification
22
SIL Capability
22
Connecting the SVI II ESD to the SIS Logic Solver
23
General Requirements
24
Installation
25
SVI II ESD Installation Configurations
25
Physical Location and Placement Guidelines
25
Pneumatic Connections
25
Electrical Connections
25
Operation, Setup, Commissioning
25
Maintenance
25
Diagnostics
25
Pst
25
Proof Test Steps
26
SVI II ESD Product Safety
27
2 Introduction
29
Valvue ESD Overview
29
Svi II Esd
29
Valvue ESD Software
30
Valvue ESD Trial Version
30
System Requirements
31
Valvue Software Installation Sizes
31
Software Requirements
31
Available Models
32
About this Manual
32
3 Software Installation and Setup
33
Install Valvue ESD and PRM Plug-In
33
Installing Valvue ESD Software
33
Valvue ESD CD Browser
33
Software Choice
34
Install Shield Wizard
34
License Agreement
35
Choose Destination Location
35
Ready to Install
36
Installing the Yokogawa® PRM Plug-In
37
Valvue ESD CD Browser
37
Software Choice
38
PRM Plug-In Main Screen
38
PRM Central Server License Agreement
39
PRM Central Server Destination Folder
39
PRM Central Server Database Directory Destination Folder
40
Ready to Install
41
PRM Central Server Dialog
41
16 PRM Central Server Dialog II
42
Registering Valvue ESD
49
Owner and Product Key Registration Window
49
Applying Owner and Product Key Information
50
Software and Mux Key Window
50
Launching Registration Window
51
Registration Window
51
Registration File Saved Dialog
52
Save Registration Information
52
Entering Software Key
53
Entering Software Keys
53
Registration Email Sent Dialog
53
Entering Mux Unlock Key
54
Successful Registration Message
54
How Do I
55
17 PRM Central Server Dialog III
42
Database Directory Reminder
42
Valvue ESD CD Browser
43
Software Choice
44
PRM Plug-In Main Screen
44
Install Shield PRM Plug-In
45
PRM Plug-In License Agreement
45
PRM Plug-In Destination Folder
46
Choose Folder
46
PRM Plug-In Client Database Location Destination Folder
47
Choose Folder
47
Ready to Install
48
4 Installation and Setup
57
Overview
57
SVI II ESD Exploded View
57
SVI II ESD Dimensions
58
SVI II ESD Dimensions and Weights
58
Pre-Installation Issues
59
Storage
59
Unpacking
59
Installation
59
SVI II ESD Installation Steps
59
Physical Location and Placement Guidelines
60
Camflex with Mounting Bracket (Side View)
63
Mounting the SVI II ESD on Rotary Valves
63
Travel Sensor Alignment
65
Mounting the SVI II ESD with NAMUR Kits
66
Namur 20/30 MM Mounting Kit
66
Namur 50 MM Mounting Kit
67
Magnet Holder for Reciprocating Valves
68
Mounting the SVI II ESD on Reciprocating Valves
68
Reciprocating Valve Mounting Bracket
68
Reciprocating Linkage
69
Lever for Model 87/88 Multispring Actuator
70
Reciprocating Valve Mounting Hole and Turnbuckle Length
70
Checking the Magnet
71
Using Valvue ESD to Check Magnet Position
71
Checking Actuator, Linkages, or Rotary Adapter
72
Valvue ESD for Checking Magnet Position
72
Connecting the Tubing and Air Supply
73
Pneumatic Connections/Air Supply Requirements
73
Air Ports on Single Acting PST Controller
74
Checking the Air Supply
75
Wiring the SVI II ESD
75
Analog Safety Demand (ASD) Configuration
77
Discrete Safety Demand (DSD) Configuration
77
Analog with Discrete Safety Demand (A/DSD) Configuration
78
Powering up the SVI II ESD
80
Connections to ASD Electronics Module (Via Terminal Board)
83
SVI II ESD Models and Functionality
83
Connections to A/DSD Electronics Module (Via Terminal Board)
84
Connections to DSD Electronics Module (Via Terminal Board)
84
Making Connections to the Terminal Board
85
SVI II ESD Maintenance
86
Repair and Replacement
86
Factory Notification
86
Display Cover Removal and Installation
87
SVI II ESD Pneumatic and Display Covers
87
5 Configuration and Calibration
89
Overview
89
SVI II ESD Setup
89
Configuration
90
Configuration with Pushbutton Display
90
VIEWDATA Settings
91
Configuration Pushbutton Guide
92
Calibration with Pushbutton Display
93
Calibration Using Auto Tune
94
Rough Guide to Effect S of Changing PID Values
95
Correct for over Travel
96
Adjust Input Signal Range
96
Configuring with Valvue ESD
97
Starting Valvue Esd/Esdvue
97
Valvue ESD Icon
97
Check-Out with a HART® Handheld Communicator
98
6 Using the Digital Interfaces
101
Overview
101
Local Display and Pushbuttons
101
HART® Handheld Communicator
102
Valvue ESD
102
60 SVI II ESD HART® Communicator Connections
103
Pushbuttons and Local Display
103
SVI II ESD Display
103
Pushbutton Display Menus
104
Accessing Pushbuttons
105
Pushbutton Lock Security Level
105
Pushbutton Locks and Configuration-Lock Jumper
105
Display Menus
107
NORMAL Operating Mode and MANUAL Mode Menus
107
NORMAL Operation and MANUAL Menu Structures
107
Configure Menu
108
Calibration Menu
110
PST Configuration Menu
111
VIEW DATA Menu
112
VIEW DATA Menu
113
PST CONF (VIEW DATA) Menu
114
View Err
115
View Err Menu
115
65 PST Configuration Menu
113
67 PST Configuration (VIEW DATA) Menu
115
Clear Error
116
FAILSAFE Mode
116
Handheld Communicator
117
FAILSAFE Menu
117
Valvue ESD
118
DD Navigation
119
7 Partial Stroke Testing
121
Overview
121
Partial Stroke Test Diagnostics
122
PST Configuration
122
PST Configuration with Display Menu
122
PST Configuration Pushbutton Menu
123
PST Setup with Valvue ESD
124
PST Data from Esdvue
124
PST Diagnostic Graph Example
124
PST Benefits
125
8 Operation and Maintenance
127
Operational Overview
127
SVI II ESD Applications and Designated Safety Function Activation
128
Additional Features
129
Physical and Operational Description
130
Block Diagram with I/P Converter and Pressure Sensor
130
SVI II ESD Components
131
Electronics Module
131
Output Switches
133
Simplified Switch Installation Drawing: Correct Configuration
134
Pneumatic Module
136
Pneumatic Module with Single Acting Relay
136
Optional Display and Pushbuttons
137
76 Simplified Switch Installation Drawing: Configuration Not Allowed
136
SVI II ESD Maintenance
137
Repair and Replacement
137
Factory Notification
138
Display Cover Removal and Installation
138
SVI II ESD Pneumatic and Display Covers
138
Upgrading Firmware
140
Tools Required
140
Installing Firmware Upgrade
140
9 Troubleshooting
141
Overview
141
Internal Diagnostics
141
FAILSAFE Mode
142
Accessing Diagnostic Information
142
Error Messages on LCD
143
Positioner Fault Messages
143
Return to Normal Operation
143
VIEW ERR Diagnostics Messages
144
Fault Matrix
145
SVI II ESD Fault Matrix
145
Troubleshooting with Esdvue
159
Appendix A. Specifications and References
161
Physical and Operational Specifications
161
Environmental Specifications
161
Safety Rated Inputs
162
Operational Specifications
162
Input Signal, Power, and Display Specifications
163
Construction Material Specifications
163
System Connectivity
164
Pneumatics Single Acting Standard Flow
164
Control Valve Mounting System
165
ESD and Diagnostic Capabilities
165
Device ID Information
166
Burst Mode Data Return
166
Models and Applications
167
Hazardous Area Certifications
167
SVI II ESD Model Features
167
SVI II ESD Physical Attributes
167
CSA International Certifications
168
FM Approvals
168
Temperature Class
168
ATEX Approvals
168
Immunity Performance
169
Radiation Performance
169
SVI II ESD Models
170
SVI II ESD Model Numbering
170
Appendix B. Installing an SVI II ESD in a Natural Gas Environment
171
Remote Actuator Vent Gas Connection
173
Remote Gas Piping
173
Single Acting Installation
173
Appendix C. HART® Wiring Configurations
175
Overview
175
System Connections
175
HART® Wiring Guidelines
177
SVI II ESD Setups
178
General Purpose and Explosion Proof Installation
179
Grounding Practices
180
Intrinsically Safe Installation
180
Compliance Voltage in Single Drop Current Mode
181
Compliance Voltage for Single Channel Zener with 22 AWG Cable Installation
181
Wire Size and Conduit
182
HART® Physical Layer Compliance of the Control System
183
Impedance Constraints
183
Noise Constraints
183
Cabling and Interconnection Requirements
184
Capacitance Vs. Length of Cable for HART
184
HART® Filter Required for Certain Control System Output Circuits
184
Split Range Applications
185
Setting Loop Addresses for Split Range Systems
185
Selecting Set Options - Tools Menu on Connected Devices Screen
186
Selecting Set Options - Right Click on Connected Devices Screen
186
Multiple Output Circuit Control System
187
Valvue ESD Setup Options for Multidrop
187
Isolators
188
Split Range with Isolator
189
Supplemental Power Supply
190
Verify Wiring and Connections
190
Split Range with Supplemental Power Supply - Non-Hazardous
191
Required Practices for Explosion Proof Installations
192
Clarification of Terminology
192
Recommended Practice for Severe or Humid Environments
192
HART® DCV Setup
193
HART® Module Positions
193
Field Wiring
193
Appendix D. HART® Communications with Intrinsic Safety
195
Overview
195
HART® Barrier Compliance
196
Output Channel Isolation
197
HART® Filter Requirements
197
89 HART® Device in DCV Application
198
Intrinsically Safe Installation with Galvanic Isolator
198
Modem and Computer Use in Intrinsically Safe Circuits
199
Mactek® Intrinsically Safe Modem, Model 010005
199
Mactek® Warning
199
Use of Hand-Held Communicators in Intrinsically Safe Circuits
199
90 Intrinsically Safe Installation with Zener Barrier and HART® Filter
198
Appendix E. Air to Open and Air to Close Actuators
201
Actuator Action
201
ATO and ATC Action with Linear Positioner Characteristics
202
ATO and ATC Action in Percentage of Positioner Characteristics
203
Appendix F. Air Supply Requirements
205
Appendix G. Adjusting Speed of Response
207
Appendix H. Glossary
209
Appendix I. Determining an SVI Positioner Compliance Voltage in a Control System
217
Compliance Test Setup
217
Compliance Voltage Test Setup
217
Appendix J. Burst Mode Operations
219
Burst Mode Configuration
219
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