Page 1 Masoneilan II ESD Smart Valve Interface with SIL3 Emergency Shutdown PST Controller Installation and Maintenance Manual (Rev. G) BHGE Data Classification: Public...
Page 2: About This Guide
ValVue* ESD version 1.0 or greater ® with Handheld HART Communicator with DD published for SVI II ESD Masoneilan* Device Type 203 or 0xCB with PRM PLUG-IN ValVue ESD version 1.0 or greater The information contained in this manual, in whole or part, shall not be transcribed or copied without BHGE’s written per- mission.
Page 3 Added Determining Compliance Voltage section. Added Troubleshooting Autotune section. Added Notes on Aggressiveness section. Added DD Navigation section. Modified Burst Mode section. © 2017 Baker Hughes, a GE company, LLC. All rights reserved. Masoneilan SVI II ESD Installation and Maintenance Manual...
Page 4 This page intentionally left blank.
Page 5: Table Of Contents
Safety Function ..................................21 Environmental Limits................................. 21 Design Verification ................................22 SIL Capability..................................22 Connecting the SVI II ESD to the SIS Logic Solver ....................23 General Requirements..............................24 Installation...................................... 25 SVI II ESD Installation Configurations ........................25 Physical Location and Placement Guidelines......................25 Pneumatic Connections..............................
Page 6 Mounting the SVI II ESD on Rotary Valves........................63 Travel Sensor Alignment ..............................65 Mounting the SVI II ESD with NAMUR Kits........................66 Mounting the SVI II ESD on Reciprocating Valves ....................68 Checking the Magnet ................................71 Using ValVue ESD to Check Magnet Position ......................71 Checking Actuator, Linkages, or Rotary Adapter ....................72...
Page 7 PST Data from ESDVue ..............................124 8. Operation and Maintenance ..............................127 Operational Overview................................127 SVI II ESD Applications and Designated Safety Function Activation............128 Additional Features ................................. 129 Physical and Operational Description ..........................130 SVI II ESD Components................................131 Electronics Module ................................
Page 8 Physical and Operational Specifications ........................161 Models and Applications ...............................167 Hazardous Area Certifications ...........................167 SVI II ESD Models................................170 Appendix B. Installing an SVI II ESD in a Natural Gas Environment .................171 Remote Actuator Vent Gas Connection .........................173 Remote Gas Piping................................173 Single Acting Installation...............................173 Appendix C.
Page 9 Appendix I. Determining an SVI Positioner Compliance Voltage in a Control System ........217 Compliance Test Setup ................................217 Appendix J. Burst Mode Operations ............................219 © 2017 Baker Hughes, a GE company, LLC. All rights reserved. Masoneilan SVI II ESD Installation and Maintenance Manual...
Page 10 This page intentionally left blank.
Page 11: List Of Figures
Applying Owner and Product Key Information ....................50 Software and Mux Key Window ..........................50 Launching Registration Window..........................51 Registration Window ............................... 51 | 11 Masoneilan SVI II ESD Installation and Maintenance Manual © 2017 Baker Hughes, a GE company, LLC. All rights reserved.
Page 12 Connections to ASD Electronics Module (via Terminal Board)..............84 Connections to DSD Electronics Module (via Terminal Board) ..............84 Connections to A/DSD Electronics Module (via Terminal Board)..............84 SVI II ESD Pneumatic and Display Covers ......................87 Configuration Pushbutton Guide..........................92 ValVue ESD Icon .................................97 SVI II ESD HART®...
Page 13 ATO and ATC Action in Percentage of Positioner Characteristics............203 Compliance Voltage Test Setup..........................217 Burst Mode Configuration ............................219 © 2017 Baker Hughes, a GE company, LLC. All rights reserved. | 13 Masoneilan SVI II ESD Installation and Maintenance Manual...
Page 14 This page intentionally left blank.
Page 15: List Of Tables
Travel Sensor Alignment ..............................65 Reciprocating Valve Mounting Hole and Turnbuckle Length ............... 70 Pneumatic Connections/Air Supply Requirements ................... 73 SVI II ESD Models and Functionality ......................... 83 VIEWDATA Settings................................91 Rough Guide to Effect s of Changing PID Values ....................95 Pushbutton Display Menus ............................
Page 16 Compliance Voltage for Galvanic Isolator with 22 AWG Cable Installation........181 Compliance Voltage for No Barrier with HART® Filter and Resistor and 18 AWG Cable .....182 Supplemental Voltage for Split Range ........................190 Expected Voltage Range at Positioner Terminals ...................218 © 2017 Baker Hughes, a GE company, LLC. All rights reserved. 16 | BHGE...
Page 17: Safety Information
IEC 61508 or IEC 61511 functional safety standards. Terms and Abbreviations The following terms and abbreviations are related to safety functions of the SVI II ESD and are used throughout this document. Safety Freedom from unacceptable risk of harm.
Page 18: Acronyms
Mode, where the frequency of demands for operation made on a safety-related system is no greater than twice the proof test fre- quency. Acronyms The following acronyms are related to safety functions of the SVI II ESD and are used throughout this document. FMEDA Failure Modes, Effects and Diagnostic Analysis Hardware Fault Tolerance Management of Change.
Page 19: Safety Symbols
Indicates a potentially hazardous situation, which if not avoided WARNING may result in death or serious injury. Related Literature Listed below are documents related to the SVI II ESD. TUV Certificate No. SAS0016/07, Vers. 1.0 Hardware Document SVI II ESD Quick Start Guide, MN-SVI-ESD_QSG-GEA19520...
Page 20: Reference Standards
During normal operation, these ESD valves are typically energized to stay open (ATO). In case of an unsafe situation, the ESD valve is de-energized by the Safety System. The SVI II ESD device performs this shutdown function for Safety Instrumented Functions (SIF) that require field devices to be certified for safety related applications according to IEC61508 as certified by TUV for use up to SIL3 with an HFT of 0 in low demand applications.
Page 21: Designing An Sif Using An Svi Ii Esd
The SVI II ESD is intended to be part of final element subsystem, as per IEC 61508, and the achieved SIL level of the function must be verified by the function designer.
Page 22: Design Verification
The SVI II ESD’s safety critical function is maintained by a Type A Device. Therefore based upon the SFF > 90%, when the SVI II ESD is used as the sole component in a final element subassembly, a design can meet SIL 3 @ HFT=0.
Page 23: Connecting The Svi Ii Esd To The Sis Logic Solver
The output rating of the I/O module has to meet or exceed the electrical specifications of the SVI II ESD as referenced in ES-727 in the SVI II ESD Quick Start Guide, MN-SVI-ESD_QSG-GEA19520. © 2017 Baker Hughes, a GE company, LLC. All rights reserved.
Page 24: General Requirements
Results from the PST and proof tests shall be recorded and periodically reviewed. The useful life of the SVI II ESD is discussed in the Failure Modes, Effects and Diagnostic Analysis Report for the SVI II ESD. © 2017 Baker Hughes, a GE company, LLC. All rights reserved.
Page 25: Installation
Maintenance Refer to “SVI II ESD Maintenance” on page 137. Diagnostics The SVI II ESD provides several types of diagnostic information: Continuous device diagnostics Internal diagnostics that run every hour and require no user configuration Partial Stroke Testing (PST) diagnostics You can configure and run PST at any time.
Page 26: Proof Test Steps
Inspect the SVI II ESD for dirty or clogged ports and other physical damage De-energize the SVI II ESD and observe that the actuator and valve move. Energize the SVI II ESD after the valve has moved to its full stroke length. An accumulated value of 100% travel = 1 stroke. The travel does not need to occur in one movement.
Page 27: Svi Ii Esd Product Safety
SVI II ESD Product Safety The SVI II ESD is intended for use with industrial compressed air or sweet natural gas systems only. Ensure that an adequate pressure relief provision is installed when the application of system supply pressure may cause peripheral equipment malfunctioning. Installation must be in accordance with local and national compressed air and instrumentation codes.
Page 28 Installation in poorly ventilated confined areas, with any potential WARNING of gases other than oxygen being present, can lead to a risk of personnel asphyxiation. Use only genuine replacement parts which are provided by the manufacturer, to guarantee that the products comply with the essential safety requirements of the European Directives mentioned on the front cover.
Page 29: Introduction
ValVue ESD Overview Masoneilan's ValVue ESD software is a Human-Machine Interface (HMI) software tool that provides a powerful interface to Masoneilan’s SVI II ESD used in a Safety Instrumented System (SIS). ValVue ESD is used to configure, calibrate and perform partial stroke testing and valve ®...
Page 30: Valvue Esd Software
SIS control valve. ValVue ESD Software ValVue ESD software is able to quickly and easily set up the SVI II ESD. In addition you can also monitor operation and diagnose problems using ValVue ESD’s advanced diagnostic capabilities.
Page 31: System Requirements
Windows XP SP2 Window Server 2003 with Service Pack 1, Window Server 2003 R2, Windows Server 2008 and Windows 7 PRM: PRM R3.x PRM is NOT required for Standalone installations. NOTE © 2017 Baker Hughes, a GE company, LLC. All rights reserved. | 31 Masoneilan SVI II ESD Installation and Maintenance Manual...
Page 32: Available Models
Installing ValVue ESD ESDVue is shipped on a CD included with every SVI II ESD. Place the CD in the computer CD drive and run ValVue ESD Installer.exe. Follow the instructions of the installer program. Advanced and Online Diagnostics One of the important safety features of the SVI II ESD is the ability to test functionality of the instrument.
Page 33: Software Installation And Setup
3. Software Installation and Setup Install ValVue ESD and PRM Plug-In ValVue ESD is shipped on a CD with the purchase of an SVI II ESD. There are two components to install: “Installing ValVue ESD Software” “Installing the Yokogawa® PRM Plug-In” on page 37...
Page 34: Software Choice
2. Select INSTALL SOFTWARE and a screen appears (Figure 3). Figure 3 Software Choice 3. Click INSTALL STANDALONE VERSION and an installShield screen appears (Figure 4). Figure 4 Install Shield Wizard © 2017 Baker Hughes, a GE company, LLC. All rights reserved. 34 | BHGE...
Page 35: License Agreement
5. Click the accept radio button, click Next and the Choose Destination Location screen appears (Figure 6). Figure 6 Choose Destination Location © 2017 Baker Hughes, a GE company, LLC. All rights reserved. | 35 Masoneilan SVI II ESD Installation and Maintenance Manual...
Page 36: Ready To Install
Click Change to open the Choose Folder screen to navigate to and NOTE designate a non-default folder. 6. Click Next and a screen appears (Figure 7). Figure 7 Ready to Install 7. Click Install and the Setup Status screen appears followed by InstallShield Wizard Complete.
Page 37: Installing The Yokogawa® Prm Plug-In
1. Insert the CD into computer CD drive and the CD browser launches (Figure 2). Figure 8 ValVue ESD CD Browser © 2017 Baker Hughes, a GE company, LLC. All rights reserved. | 37 Masoneilan SVI II ESD Installation and Maintenance Manual...
Page 38: Software Choice
2. Select INSTALL SOFTWARE and a screen appears (Figure 9). Figure 9 Software Choice 3. Click VIEW YOKOGAWA PRM EDITION and a screen appears (Figure 10). Figure 10 PRM Plug-In Main Screen © 2017 Baker Hughes, a GE company, LLC. All rights reserved. 38 | BHGE...
Page 39: Prm Central Server License Agreement
6. Click the accept radio button, click Next and the Choose Destination Location screen appears (Figure 12). Figure 12 PRM Central Server Destination Folder © 2017 Baker Hughes, a GE company, LLC. All rights reserved. | 39 Masoneilan SVI II ESD Installation and Maintenance Manual...
Page 40: Prm Central Server Database Directory Destination Folder
Click Change to open the Choose Folder screen to navigate to and NOTE designate a non-default folder. 7. Click Next and the screen appears (Figure 13). Click Change to open the Choose Folder screen to navigate to and CAUTION designate a non-default folder. Make a note of this machine and folder share name, ValVue ESD DATABASE as it is required when installing the PRM PLUG-IN ValVue.The installer also creates a data source for the database.
Page 41: Ready To Install
Figure 15 PRM Central Server Dialog 12. Click OK and another dialog appears (Figure 16). Figure 16 PRM Central Server Dialog II © 2017 Baker Hughes, a GE company, LLC. All rights reserved. | 41 Masoneilan SVI II ESD Installation and Maintenance Manual...
Page 42: Database Directory Reminder
13. Click OK and another dialog appears (Figure 17). Figure 17 PRM Central Server Dialog III 14. Click OK and another dialog appears (Figure 18). Figure 18 Database Directory Reminder 15. Click OK. © 2017 Baker Hughes, a GE company, LLC. All rights reserved. 42 | BHGE...
Page 43: Valvue Esd Cd Browser
1. Insert the CD into computer CD drive and the CD browser launches (Figure 19). Figure 19 ValVue ESD CD Browser © 2017 Baker Hughes, a GE company, LLC. All rights reserved. | 43 Masoneilan SVI II ESD Installation and Maintenance Manual...
Page 44: Software Choice
2. Select INSTALL SOFTWARE and a screen appears (Figure 20). Figure 20 Software Choice 3. Click VIEW YOKOGAWA PRM EDITION and a screen appears (Figure 21). Figure 21 PRM Plug-In Main Screen © 2017 Baker Hughes, a GE company, LLC. All rights reserved. 44 | BHGE...
Page 45: Install Shield Prm Plug-In
Figure 22 Install Shield PRM Plug-In 5. Click Next and the License Agreement screen appears (Figure 23). Figure 23 PRM Plug-In License Agreement © 2017 Baker Hughes, a GE company, LLC. All rights reserved. | 45 Masoneilan SVI II ESD Installation and Maintenance Manual...
Page 46: Prm Plug-In Destination Folder
6. Click the accept radio button, click Next and the Choose Destination Location screen appears (Figure 24). Figure 24 PRM Plug-In Destination Folder 7. Click Change and the Choose Folder dialog appears (Figure 25). Figure 25 Choose Folder © 2017 Baker Hughes, a GE company, LLC. All rights reserved. 46 | BHGE...
Page 47: Prm Plug-In Client Database Location Destination Folder
Figure 26 PRM Plug-In Client Database Location Destination Folder 9. Click Change and the Choose Folder dialog appears (Figure 27). Figure 27 Choose Folder © 2017 Baker Hughes, a GE company, LLC. All rights reserved. | 47 Masoneilan SVI II ESD Installation and Maintenance Manual...
Page 48: Ready To Install
10. Navigate to the desired folder, click OK and Next and the screen appears (Figure 28). Figure 28 Ready to Install 11. Click Install and the Setup Status screen appears followed by InstallShield Wizard Complete. 12. Click Finish. PRM PLUG-IN ValVue ESD Warning Listed below are warnings pertaining to the installation of the PRM PLUG-IN ValVue ESD.
Page 49: Registering Valvue Esd
You need the serial number to move ValVue ESD to a different computer. Masoneilan Software Registration Center provides you with software keys that you enter the next time you run the program. Contact the factory for a new software key if you are moving ValVue ESD to a different computer or, if you do not have a serial number.
Page 50: Applying Owner And Product Key Information
2. Enter Name, Company and Serial Number in the registration and click OK. Figure 30 Applying Owner and Product Key Information The software key registration window appears (Figure 31). 3. Click Mux and enter a software key for the Mux option, if applicable. Figure 31 Software and Mux Key Window ©...
Page 51: Launching Registration Window
There are four methods shown on the Registration Instruction Card: Mail Phone Email Figure 33 Registration Window © 2017 Baker Hughes, a GE company, LLC. All rights reserved. | 51 Masoneilan SVI II ESD Installation and Maintenance Manual...
Page 52: Save Registration Information
Figure 35 Registration File Saved Dialog ValVue ESD launches your email service and automatically attaches the registration and Masoneilan’s Software Registration Center. 9. Click Send to email the registration. If your email program fails to start, contact the software registration center using the email address, phone number, address, or fax number given on the registration card (contained with the ValVue ESD cd).
Page 53: Entering Software Keys
5. Enter the software key, if applicable, by clicking on the screen under the Unlock Keys field and the field becomes active. Enter the Mux software key. © 2017 Baker Hughes, a GE company, LLC. All rights reserved. | 53 Masoneilan SVI II ESD Installation and Maintenance Manual...
Page 54: Entering Mux Unlock Key
6. Click OK. Figure 38 Entering Mux Unlock Key When the registration is complete and successful the message shown in Figure 39 appears. 7. Click OK. Figure 39 Successful Registration Message © 2017 Baker Hughes, a GE company, LLC. All rights reserved. 54 | BHGE...
Page 55: How Do I
What You Can Do on the Configure Screen See the Configure section. Here you can: Set the information, in the Setup mode, that tells the SVI II ESD how the valve/actuator is configured by adjusting the following parameters: Tag Information...
Page 56 Monitor and adjust some of the basic parameters to do troubleshooting. You can: Send a HART command and view the result. Use the right-click menu or the Tools menu, in Setup mode, to set the SVI II ESD to Full Open, Full Closed and Detach Trend.
Page 57: Installation And Setup
4. Installation and Setup Overview Figure 40 shows the SVI II ESD positioner which is designed to prevent and mitigate possibly negative situations. It is a position controller assembled on a pneumatically actuated valve assembly. Its role is to position an emergency shutdown valve to 0% or 100% with a probability of failure on demand (PFD) in accordance with IEC61508 for SIL3 application.
Page 58: Svi Ii Esd Dimensions And Weights
SVI II ESD Dimensions and Weights Figure 41 illustrates the dimensions and weight of the SVI II ESD. Figure 41 SVI II ESD Dimensions © 2017 Baker Hughes, a GE company, LLC. All rights reserved. 58 | BHGE...
Page 59: Pre-Installation Issues
Pre-Installation Issues Storage If the SVI II ESD is stored for a long period of time, you must keep the housing sealed against weather, fluids, particles, and insects. To prevent damage to the SVI II ESD: Use the plugs provided with shipment to plug the ¼ NPT air connections, on the positioner and on the air filter regulator set.
Page 60: Physical Location And Placement Guidelines
Keep the Breather/Vent port accessible and for inspection for obstruction during manual proof testing. Mount the SVI II ESD in a mild vibration environment. If excessive vibration can be expected, take special precautions to ensure the integrity of electrical and pneumatic connectors or reduce the vibration using appropriate damping mounts.
Page 61 If the pneumatic system is connected to natural gas, the pneumatic control system constantly bleeds a small amount of the natural gas into the area around the SVI II ESD. Also, during a vent cycle (actuator pressure relief), natural gas from the actuator is released into the area around the SVI vent port.
Page 62 EXPLOSION HAZARD - A MISSING OR IMPROPERY INSTALLED WARNING CONDUIT SEAL, CABLE SEAL, OR CABLE GLAND COULD LEAK NATURAL GAS INTO THE CONDUIT/CABLE SYSTEM, AND/OR INTO ANY AREA WHERE THE COUDUIT/CABLING SYSTEM IS PRESENT OR CONNECTED TO. Natural gas will constantly bleed and possibly vent from the SVI II WARNING ESD if connected to a natural gas supply.
Page 63: Mounting The Svi Ii Esd On Rotary Valves
7⁄16" Wrench To mount the SVI II ESD: 1. Attach the SVI II ESD rotary mounting bracket to the valve actuator using two (2) 5⁄16 - 18 UNC flat-head cap screws. In the preferred mounting position, the long end of the mounting bracket is on your left when facing the actuator, for any position of the valve and actuator.
Page 64 M6 set screws. 8. Slide the V-Seal over the magnet holder. 9. Secure the SVI II ESD onto the mounting bracket using four M6 x 20 mm Socket Head Cap Screws. 10. Ensure no interference exists with the position sensor protrusion.
Page 66: Mounting The Svi Ii Esd With Namur Kits
Mounting the SVI II ESD with NAMUR Kits There are two versions of this kit: 20 and 30 mm 50 mm 20 and 30 mm Mounting Tools required: 3 mm hex key 4 mm hex key Refer to Figure 43 for this procedure.
Page 67: Namur 50 Mm Mounting Kit
4. Place the Quarter Turn Mounting Plate into place sliding it over the lever and through the anti-backlash spring. 5. Secure the bracket using four (4) flat head cap screws. © 2017 Baker Hughes, a GE company, LLC. All rights reserved. | 67 Masoneilan SVI II ESD Installation and Maintenance Manual...
Page 68: Mounting The Svi Ii Esd On Reciprocating Valves
Figure 45 Magnet Holder for Reciprocating Valves 2. Mount the SVI II ESD reciprocating mounting bracket to the actuator using two (2) 5⁄16 - 18 UNC cap screws.The mounting location of the bracket depends on the size and stroke of the actuator.
Page 69: Reciprocating Linkage
5. Attach the right hand threaded rod end to the SVI II ESD lever using a 1⁄4 - 20 x 1" cap screw and nut as shown. The lever hole position to be used depends upon the specific valve stroke.
Page 70: Lever For Model 87/88 Multispring Actuator
Figure 48 Lever for Model 87/88 Multispring Actuator Table 6 Reciprocating Valve Mounting Hole and Turnbuckle Length Actuator Size Stroke Mounting Lever Turnbuckle Masoneilan Hole Hole Length 6 and 10 0.5 - 0.8" 1.25" (12.7 - 20.32 mm) (31.75 mm) 0.5 - 0.8"...
Page 71: Checking The Magnet
To remove the SVI II ESD PST controller from a reciprocating valve perform Steps 1 - 12 in the reverse order. Checking the Magnet...
Page 72: Checking Actuator, Linkages, Or Rotary Adapter
Figure 49 ValVue ESD for Checking Magnet Position Checking Actuator, Linkages, or Rotary Adapter Verify that the mounting has not been damaged in shipment for a pre-mounted SVI II ESD, physically inspect the actuator, linkage. Record the following information for the configuration...
Page 73: Connecting The Tubing And Air Supply
PST controller. Pneumatic Connections The SVI II ESD is intended for use with industrial compressed air or natural gas systems only that meet the requirements of ISA standard 7.3. Supply pressure must not exceed 120 psi. A coalescing filter can be used to assure that the supply air is sufficiently free of oil, water, and particulate contaminants.
Page 74: Air Ports On Single Acting Pst Controller
PST controller. Disconnect air fully to avoid injury or process damage. The supply and output connections for the SVI II ESD, located on bottom of the pneumatic block, are 1⁄4" NPT threaded. Output is toward the front, supply is toward the back.
Page 75: Checking The Air Supply
For detailed information on pneumatic connections refer to “Pneumatic Connections” on page 73. Wiring the SVI II ESD There are two components to wiring the SVI II ESD; making an electrical connection for power ® and making a local control loop connection for HART communication.
Page 76 SVI II ESD should be in grounded conduit. Protect outdoor cable runs against lightning strike. 11. Connect the SVI II ESD to a high quality instrument grade ground sized as required by local electrical codes. A grounding stud is provided inside the enclosure.
Page 77: Analog Safety Demand (Asd) Configuration
Safety Function Triggered by Discrete 0 - 24 VDC Signal (3 VDC = Safety Trip) Figure 52 Discrete Safety Demand (DSD) Configuration © 2017 Baker Hughes, a GE company, LLC. All rights reserved. | 77 Masoneilan SVI II ESD Installation and Maintenance Manual...
Page 78: Analog With Discrete Safety Demand (A/Dsd) Configuration
Figure 53 Analog with Discrete Safety Demand (A/DSD) Configuration ® HART Wiring Guidelines In order for the SVI II ESD to communicate, the SVI II ESD must be physically connected to a ® HART compliant network. “Connecting to the Control Loop” outlines wiring the SVI II ESD.
Page 79 Compliance Voltage in Single Drop Current Mode ® The SVI II ESD requires 9.6 V at 20 mA and 11.0 V at 4 mA. Typical HART devices require MORE Voltage at higher current and MORE current source have LESS Voltage available at higher current.
Page 80: Powering Up The Svi Ii Esd
3. Reinstall the cover and display. 4. Adjust current to 20 mA. On initial power up of a newly installed SVI II ESD, the PST controller starts up in SETUP mode using the default factory-installed instrument parameters. Once calibrated and...
Page 81 -. See Figure 55 on page 84. 3. Reinstall the cover and display. 4. Turn on the voltage source. On initial power up, of a newly installed SVI II ESD, the PST controller runs in SETUP mode using the default instrument parameters installed at the factory.
Page 82 -. Figure 56 on page 84. 6. Reinstall the cover and display. 7. Turn on the voltage source. On initial power up of a newly installed SVI II ESD, the PST controller runs in SETUP mode using the default factory-installed instrument parameters.
Page 83: Connections To Asd Electronics Module (Via Terminal Board)
Table 8 SVI II ESD Models and Functionality I/O ON SVI II ESD Usage SVI II ESD SVI II ESD SVI II ESD ASD Analog Safety DSD Discrete Safety A/DSD Analog Power Demand Demand with Discrete Safety Demand Analog In (4-20 mA) Safety Trip Signal +...
Page 84: Connections To Dsd Electronics Module (Via Terminal Board)
Position Retransmit Configuration Lock Jumper Output Switch SW #2 Output Switch SW #1 Process Variable 24VDC IN Input Signal Display Figure 55 Connections to DSD Electronics Module (via Terminal Board) Position Retransmit Configuration Lock Jumper Output Switch SW #2 Output Switch SW #1 Process Variable Digital Signal 24VDC IN...
Page 85: Making Connections To The Terminal Board
Side loading the cage clamp lever can cause damage. © 2017 Baker Hughes, a GE company, LLC. All rights reserved. | 85 Masoneilan SVI II ESD Installation and Maintenance Manual...
Page 86: Svi Ii Esd Maintenance
1. A conservative approach is taken in estimating the service interval for the digital valve controller in Safety Instrumented Systems. For SIS applications, perform preventive maintenance on the SVI II ESD after five years from the shipment date, if the average daily ambient temperature is below 60°C (140°F). Where ambient temperature exceeds 60°C (140°F) for extended periods, reduce this maintenance interval based on plant experience.
Page 87: Display Cover Removal And Installation
Display Cover Removal and Installation The cover with display (shown in Figure 19) is standard with the SVI II ESD. If you to replace the display cover, follow the instructions below for removal and installation. Tools Needed for Cover Replacement...
Page 88 The replacement Display Cover is shipped with a lanyard to prevent the cable (that connects from the display to the Terminal Board) from breaking. Insert the lanyard under the screw in the lower left corner that attaches the terminal board to the SVI II ESD housing. To install the cover: 1.
Page 89: Configuration And Calibration
Pushbuttons and local display are thoroughly described in “Pushbuttons and Local Display” on page 103 of this manual. Using the Pushbuttons and Display When configuring or calibrating a valve equipped with SVI II ESD, using the pushbutton display, the following steps are recommended: 1. Change mode to Manual mode.
Page 90: Configuration
Configuration with Pushbutton Display To change the current configuration parameters: 1. After power up, if SVI II ESD is not in NORMAL mode, switch to NORMAL mode. The display alternates between POS and SIGNAL indicating NORMAL mode. 2. Press + to until MANUAL appears.
Page 91: Viewdata Settings
+ is pressed. 6. Stroke the valve to several values. 7. Verify the action is as desired. © 2017 Baker Hughes, a GE company, LLC. All rights reserved. | 91 Masoneilan SVI II ESD Installation and Maintenance Manual...
Page 92: Configuration Pushbutton Guide
CONFIGuration Menu CONFIG CONFIG See Figure 62 on page 107 for full menu Air to Language Pressure Setup Menu Menu Units Menu Language Press * to select option. Menu Press + or - to accept and proceed to next menu item. Pressure Units Menu Air to..Menu...
Page 93: Calibration With Pushbutton Display
NOTE functions. In order to calibrate SVI II ESD using the pushbutton display, it must be in SETUP mode. To calibrate the SVI II ESD: 1. On power up, if SVI II ESD is not in NORMAL mode, switch to NORMAL mode. Display alternates between POS and SIGNAL indicating NORMAL mode.
Page 94: Calibration Using Auto Tune
DO NOT perform AUTO TUNE while the valve is controlling the process. To auto tune the SVI II ESD using the pushbutton display: 1. Press * to begin Auto TUNE procedure and TUNE appears. This takes 3 to 10 minutes and strokes the valve in large and small steps to set PID parameters for best positioning response.
Page 95: Rough Guide To Effect S Of Changing Pid Values
Add Dead Zone – try 0.25% Valve moves too slowly: P term too low, try increasing by 25% Stroking time set to non-zero value. © 2017 Baker Hughes, a GE company, LLC. All rights reserved. | 95 Masoneilan SVI II ESD Installation and Maintenance Manual...
Page 96: Correct For Over Travel
Correct for Over Travel While Calibration and Configuration are in progress the valve WARNING moves. Keep hands clear. Isolate the valve from the process. On some valves full travel is larger than nominal valve travel and it may be desirable to have the reported 100% position corresponding to nominal travel, rather than the full stroke.
Page 97: Configuring With Valvue Esd
ValVue ESD is the most complete and easiest to use configuration tool. ValVue ESD is delivered with each SVI II ESD. ValVue ESD provides a personal computer interface for configuring and calibrating SVI II ESD. Use of these tools is recommended. See the ValVue ESD On Line Help.
Page 98: Check-Out With A Hart® Handheld Communicator
® Check-out with a HART Handheld Communicator ® onnect the HART Handheld Communicator (HHC) to the SVI II ESD as shown in Figure 60. ® ® Refer to Product Manual for HART Communicator supplied with the HART Communication device. Configuration Lock Jumper 20.00 mA...
Page 99 14. Correct the problem (Is the air supply on?), and then go to clear status until Clear Fault codes Completed appears. 15. Press OK. © 2017 Baker Hughes, a GE company, LLC. All rights reserved. | 99 Masoneilan SVI II ESD Installation and Maintenance Manual...
Page 100 This page intentionally left blank.
Page 101: Using The Digital Interfaces
The most basic and easiest interface is the local pushbutton and display option mounted on the SVI II ESD. It is available at any time and provides immediate local access to most configuration, parameters, calibration procedure, and fault messages. It is approved for use in Explosion Proof and Intrinsically Safe installations in Hazardous Areas.
Page 102: Hart® Handheld Communicator
Hazardous Areas in accordance with SVI II ESD Approvals. ValVue ESD ValVue ESD combines the power of the PC with the features of SVI II ESD for ease of use and automation of positioner operation giving full access to all data. ValVue ESD is provided with all SVI II ESD positioners and is recommended for set up, service and maintenance where a PC or laptop is permitted.
Page 103: Pushbuttons And Local Display
Using pushbuttons you can change operating modes at any time and step through a menu structure to perform manual operation, calibration, configuration, and monitoring functions. SVI II ESD provides internal diagnostics and if a fault is detected it appears on the display. ValVue ESD provides advanced diagnostic functions. The pushbuttons do not support ValVue ESD advanced diagnostics functions.
Page 104: Pushbutton Display Menus
Using CONFIG (configuration) menu you can set the following parameters: ATO/ATC, Pressure units, display language. CALIB Using CALIB (calibration) menu you can calibrate SVI II ESD by running STOPS (find stops) and TUNE (autotune) functions. PST CONF Using PST CONF (PST configuration) menu you can configure the following PST parameters:...
Page 105: Accessing Pushbuttons
See ValVue ESD On Line Help for more details. The SVI II ESD offers several security levels. It may be desirable, after initial setup, to lock the pushbuttons so that the SVI II ESD parameters cannot be inadvertently changed by buttons.
Page 106 Additional security is achieved by using the hardware configuration-lock jumper shown in Figure 26 on page 43 through Figure 28 on page 44 (based upon SVI II ESD model). When set to secure position, shorting the two-pin header, configuration and calibration are not permitted using local interface or by remote communications.
Page 107: Display Menus
NORMAL mode. When in the MANUAL mode the device does not ® respond to the 4 - 20 mA signal. However, the SVI II ESD unit can still respond to HART ® commands, including HART commands to position the valve.
Page 108: Configure Menu
If a change is made in the Air-to-Open / Air-to-Close configuration option or if you move the SVI II ESD to a different valve or make any change to the valve position linkage, you must run the find STOPS calibration again.
Page 109 ENGLISH to other language selections 2. After you have selected the appropriate language, press + to continue to scroll through Config menu. © 2017 Baker Hughes, a GE company, LLC. All rights reserved. | 109 Masoneilan SVI II ESD Installation and Maintenance Manual...
Page 110: Calibration Menu
SVI II ESD. If a change is made in the Air-To-Open/Air-To-Close configuration option, or if you move SVI II ESD to a different valve, or make any change to the valve position linkage, you must run the find STOPS calibration again.
Page 111: Pst Configuration Menu
<VALUE> <VALUE> * - + * - + * - + * - + Figure 65 PST CONFiguration Menu © 2017 Baker Hughes, a GE company, LLC. All rights reserved. | 111 Masoneilan SVI II ESD Installation and Maintenance Manual...
Page 112: View Data Menu
VIEW DATA Menu The VIEW DATA menu reads current configuration information, including PST configuration. This information cannot be changed from the VIEW DATA menu. Exit from the VIEW DATA menu to return to the previous menu. This menu can be entered either from the MANUAL Mode menu or from NORMAL Mode menu. When entering VIEW DATA from NORMAL mode the valve shall still respond to changes in set point input signal and the displayed values change in accordance with input signal changes.
Page 113: View Data Menu
ACTUATOR TYPE SINGLE ACTION TYPE ATO or ATC PRESSURE UNITS PSI, BAR, KPA PST CONF Figure 66 VIEW DATA Menu © 2017 Baker Hughes, a GE company, LLC. All rights reserved. | 113 Masoneilan SVI II ESD Installation and Maintenance Manual...
Page 114: Pst Conf (View Data) Menu
PST CONF (VIEW DATA) Menu There are two instances of PST CONF (PST CONFiguration) contained in the display menus; one instance can only be accessed from VIEW DATA, the other instance is accessed through SETUP. PST CONF only displays the PST configuration data when accessed from VIEW DATA. If you would like to configure Partial Stroke Testing (PST) refer to NOTE “PST Configuration”...
Page 115: View Err
TRAVEL Units Figure 67 PST CONFiguration (VIEW DATA) Menu VIEW ERR The VIEW ERR menu allows you to view all the current, active errors recorded by the SVI II ESD. VIEW ERR CLR ERR See Figure 62 on page 107 for full menu First Error Second Error..
Page 116: Clear Error
Clear Error Read diagnostic messages in the VIEW ERR menu, accessible from MANUAL Mode menu or from NORMAL Mode menu. The VIEW ERR menu item allows you to read current status information. To clear error messages: 1. Press * at CLR ERR on either MANUAL or NORMAL mode menus. 2.
Page 117: Handheld Communicator
® Comm . When the DD is installed in a host communication device then it can readily access all the information in the smart field device. The SVI II ESD registered DD is available from Field ® Comm . The SVI II ESD DD can be obtained from the factory or by contacting your local representative.
Page 118: Valvue Esd
ESD, utilizing HART communications protocol. SVI II ESD is delivered with a trial version of ValVue ESD, ready to use without registration. Refer to ValVue ESD On Line Help. © 2017 Baker Hughes, a GE company, LLC. All rights reserved.
Page 120 This page intentionally left blank.
Page 121: Partial Stroke Testing
To ensure integrity of the ESD valve, SVI II ESD requires periodic testing. One of the great features of the SVI II ESD is the ability to test the safety valve on-line, without removing it from the SIS. SVI II ESD allows you to automatically, or on demand, perform a Partial Stroke Test (PST) which returns relevant data concerning valve operation and can allow you to detect potentially dangerous failures.
Page 122: Partial Stroke Test Diagnostics
Partial Stroke Test Diagnostics The SVI II ESD is capable of partially stroking the valve to detect failures in the final control element assembly. PST is configured using the pushbutton display or through ValVue ESD. The PST can be configured to automatically start or be initiated by setting current input to 16.4 mA, local control panel pushbutton, or field initiated by an operator.
Page 123: Pst Configuration Pushbutton Menu
<VALUE> * - + * - + * - + * - + Figure 71 PST Configuration Pushbutton Menu © 2017 Baker Hughes, a GE company, LLC. All rights reserved. | 123 Masoneilan SVI II ESD Installation and Maintenance Manual...
Page 124: Pst Setup With Valvue Esd
PST Setup with ValVue ESD When configuring PST with ValVue ESD, more parameters are available. You can configure dwell time, friction low and high limits, breakout limit, droop limit and can freeze DO and AO switches. ValVue ESD also provides the ability to schedule PST, so that PST automatically runs at the scheduled time.
Page 126 This page intentionally left blank.
Page 127: Operation And Maintenance
8. Operation and Maintenance Operational Overview SVI II ESD is Masoneilan’s solution to improve safety in a processing plant; it is designed to prevent and mitigate possibly uncontrollable situations. SVI II ESD is a SIL 3 compliant Smart Valve Interface that continuously monitors the ESD valve operation of the and reports any operational failures.
Page 128: Svi Ii Esd Applications And Designated Safety Function Activation
SVI II ESD Applications and Designated Safety Function Activation There are three (3) SVI II ESD configurations used to connect to the control system in four (4) different scenarios. The three configurations are used exclusively and cannot be combined in any way.
Page 129: Additional Features
The SVI II ESD acquires actuator pressures, valve position, air supply, and set-point whether the safety function is invoked or not. The SVI II ESD captures and stores data when the safety function is invoked. The result is an automatically saved as a signature in the non-volatile memory.
Page 130: Physical And Operational Description
Physical and Operational Description SVI II ESD is a smart electro-pneumatic positioner that receives a 4 - 20 mA electrical position setpoint signal from controller and compares it with valve position feedback sensor. The difference between position setpoint and position feedback is analyzed by position control algorithm that sets a servo signal to I/P converter.
Page 131: Svi Ii Esd Components
A/D, D/A, temperature sensor, Hall-Effect magnetic position sensor, pressure sensors, micro controller, and a power management/distribution circuit. The programs controlling SVI II ESD positioner are stored in a flash memory allowing download of upgraded firmware. A separate non-volatile memory stores configuration information, and continuous diagnostic results.
Page 132 Temperature Sensor A temperature sensor is located in electronics module and measures ambient temperature. This measurement provides temperature compensation for the position and pressure sensors ® and other internal electronic components. Temperature is read via the HART communication link to provide a warning if excessive ambient temperature at the positioner occurs. ©...
Page 133: Output Switches
Output Switches Introduction The SVI II ESD supports two identical contact outputs, SW #1 and SW #2 (Digital Output switches), that can be logically linked to status bits. The Digital Output switch terminals are solid state contacts. Each switch requires its own power source and must be connected to the appropriate connector on the Electronics Module Terminal Board.
Page 134: Simplified Switch Installation Drawing: Correct Configuration
Load is designed to ensure that voltage across the switch is < 1 V. LOAD If the load is inductive (solenoid, incandescent lamp, etc.), then install a Freewheel or Flyback di- ode to prevent switch damaging EMF voltage SVI II ESD spikes. Switch Output: External  1 V with...
Page 135 The two digital output switches can be opened or closed in response to conditions that the SVI II ESD detects (only one switch is configurable for the ESD). These conditions are: Always Normal Position - the switch is not controlled by the SVI II ESD and remains in it’s default position. The two digital output switches can be opened or closed in response to detected conditions.
Page 136: Pneumatic Module
Position Transmitter (AO) The SVI II ESD has the ability to retransmit the position signal as an output to another device with 4 - 20 mA current output proportional to position. Enter a lower range value and an upper range value.
Page 137: Optional Display And Pushbuttons
A conservative approach is taken in estimating the service interval for the digital valve controller in Safety Instrumented Systems. For SIS applications, preventive maintenance should be performed on the SVI II ESD five years from date of shipment if the average daily ambient temperature is below 60° C (140° F). For applications where ambient temperature exceeds 60°...
Page 138: Factory Notification
Safety Devices. Display Cover Removal and Installation The cover with display (Figure 78) is standard with the SVI II ESD. If you to replace the display cover, follow the instructions below for removal and installation. Tools Needed for Cover Replacement...
Page 139 The replacement display cover is shipped with a lanyard to prevent the cable (that connects from the display to the Terminal Board) from breaking. The lanyard must be inserted under the screw in the lower left corner, that attaches the terminal board to the SVI II ESD housing. To Install the cover: 1.
Page 140: Upgrading Firmware
SVI II ESD is equipped with a nonvolatile re-writable Flash Memory for program storage. The firmware can be updated as improvements and advances are made in the embedded programs that operate the SVI II ESD. Firmware improvements for SVI II ESD can be obtained by contacting the factory.
Page 141: Troubleshooting
9. Troubleshooting Overview One of the key features of SVI II ESD is the ability to diagnose and announce any SIS failure. This section provides information describing the SVI II ESD diagnostics and how to use the diagnostic information to troubleshoot the cause of the problem.
Page 142: Failsafe Mode
Several of the internal diagnostics tests put the SVI II ESD into FAILSAFE mode if the errors continue for a preset time. When SVI II ESD goes into FAILSAFE, the valve is driven to its Failsafe position. It remains in that position until the cause of the error is cleared and the instrument is reset.
Page 143: Error Messages On Lcd
When entered from MANUAL mode valve is in locked position. © 2017 Baker Hughes, a GE company, LLC. All rights reserved. | 143 Masoneilan SVI II ESD Installation and Maintenance Manual...
Page 144: View Err Diagnostics Messages
VIEW ERR Diagnostics Messages Diagnostic messages are viewed with VIEW ERR from the MANUAL mode menu or from NORMAL mode menu. VIEW ERR menu item allows you to read current status information. To clear error messages: Press * at CLR ERR on either MANUAL or NORMAL mode menus. Exiting from the VIEW ERR menu returns to the previous menu.
Page 145: Fault Matrix
Fault Matrix Table 13 lists and describes faults detected by SVI II ESD. The table also provides information to help determine the fault cause and corrective action. Table 13 SVI II ESD Fault Matrix Sequence Byte FAULT Name Criticality Auto-...
Page 146 Table 13 SVI II ESD Fault Matrix (Continued) Sequence Byte FAULT Name Criticality Auto- Can be Non- TEXT For Probable Cause Recommended of Alarm mati- cleared/ Mas- DD & English Action cally Persists kable/ ValVue cleared across Annunci- ESD2 resets...
Page 147 Table 13 SVI II ESD Fault Matrix (Continued) Sequence Byte FAULT Name Criticality Auto- Can be Non- TEXT For Probable Cause Recommended of Alarm mati- cleared/ Mas- DD & English Action cally Persists kable/ ValVue cleared across Annunci- ESD2 resets...
Page 148 Table 13 SVI II ESD Fault Matrix (Continued) Sequence Byte FAULT Name Criticality Auto- Can be Non- TEXT For Probable Cause Recommended of Alarm mati- cleared/ Mas- DD & English Action cally Persists kable/ ValVue cleared across Annunci- ESD2 resets...
Page 149 Table 13 SVI II ESD Fault Matrix (Continued) Sequence Byte FAULT Name Criticality Auto- Can be Non- TEXT For Probable Cause Recommended of Alarm mati- cleared/ Mas- DD & English Action cally Persists kable/ ValVue cleared across Annunci- ESD2 resets...
Page 150 Table 13 SVI II ESD Fault Matrix (Continued) Sequence Byte FAULT Name Criticality Auto- Can be Non- TEXT For Probable Cause Recommended of Alarm mati- cleared/ Mas- DD & English Action cally Persists kable/ ValVue cleared across Annunci- ESD2 resets...
Page 151 Table 13 SVI II ESD Fault Matrix (Continued) Sequence Byte FAULT Name Criticality Auto- Can be Non- TEXT For Probable Cause Recommended of Alarm mati- cleared/ Mas- DD & English Action cally Persists kable/ ValVue cleared across Annunci- ESD2 resets...
Page 152 Table 13 SVI II ESD Fault Matrix (Continued) Sequence Byte FAULT Name Criticality Auto- Can be Non- TEXT For Probable Cause Recommended of Alarm mati- cleared/ Mas- DD & English Action cally Persists kable/ ValVue cleared across Annunci- ESD2 resets...
Page 153 Table 13 SVI II ESD Fault Matrix (Continued) Sequence Byte FAULT Name Criticality Auto- Can be Non- TEXT For Probable Cause Recommended of Alarm mati- cleared/ Mas- DD & English Action cally Persists kable/ ValVue cleared across Annunci- ESD2 resets...
Page 154 Table 13 SVI II ESD Fault Matrix (Continued) Sequence Byte FAULT Name Criticality Auto- Can be Non- TEXT For Probable Cause Recommended of Alarm mati- cleared/ Mas- DD & English Action cally Persists kable/ ValVue cleared across Annunci- ESD2 resets...
Page 155 Table 13 SVI II ESD Fault Matrix (Continued) Sequence Byte FAULT Name Criticality Auto- Can be Non- TEXT For Probable Cause Recommended of Alarm mati- cleared/ Mas- DD & English Action cally Persists kable/ ValVue cleared across Annunci- ESD2 resets...
Page 156 Table 13 SVI II ESD Fault Matrix (Continued) Sequence Byte FAULT Name Criticality Auto- Can be Non- TEXT For Probable Cause Recommended of Alarm mati- cleared/ Mas- DD & English Action cally Persists kable/ ValVue cleared across Annunci- ESD2 resets...
Page 157 Table 13 SVI II ESD Fault Matrix (Continued) Sequence Byte FAULT Name Criticality Auto- Can be Non- TEXT For Probable Cause Recommended of Alarm mati- cleared/ Mas- DD & English Action cally Persists kable/ ValVue cleared across Annunci- ESD2 resets...
Page 158 Table 13 SVI II ESD Fault Matrix (Continued) Sequence Byte FAULT Name Criticality Auto- Can be Non- TEXT For Probable Cause Recommended of Alarm mati- cleared/ Mas- DD & English Action cally Persists kable/ ValVue cleared across Annunci- ESD2 resets...
Page 159: Troubleshooting With Esdvue
PST screen for PST diagnostics. Status screen to view the current fault status of SVI II ESD operating parameters. Check screen to view the current operating parameters of SVI II ESD and to send ® HART commands and read results.
Page 160 This page intentionally left blank.
Page 161: Appendix A. Specifications And References
Appendix A. Specifications and References Physical and Operational Specifications This section provides physical and operational specifications for the SVI II ESD. Specifications are subject to change without notice. Table 14 Environmental Specifications Operating Temperature Range -40 °F to 185 ° F (-40 °C to 85 °C) Storage Temperature Limits -58 °F to 200 °F (-50 °C to 93 °C)
Page 162: Safety Rated Inputs
Position Auto Tune Proportional gain: 0 to 5, displayed as 0 to 5000 SVI II ESD performs automatic determination of Integral time: 0 to 100 s - displayed as 0 to 1000 (1/10 s) the optimal valve position control parameters. In...
Page 163: Input Signal, Power, And Display Specifications
Single Acting - PPS, 300 Series Stainless Steel, nitrile diaphragms I/P Motor 430 stainless steel, PPS, 300 series stainless steel © 2017 Baker Hughes, a GE company, LLC. All rights reserved. | 163 Masoneilan SVI II ESD Installation and Maintenance Manual...
Page 164: System Connectivity
Table 18 Construction Material Specifications Mounting Bracket 300 series stainless steel Magnet Holder Corrosion Protected Anodized Aluminum 6061 T6 Pole Ring 416 stainless steel Levers 300 Series stainless steel Table 19 System Connectivity ® ® HART Physical Device Type Actuator; HART device type 7 ®...
Page 165: Control Valve Mounting System
® Partial Stroke Testing Initiation (HART , Analog, Local Pushbutton, Built-In Scheduler) Digital Output for PST results and SVI II ESD Health Non-volatile memory for two (2) PST signature Non-volatile memory for ESD Shutdown Event Signature Safety Trip Trigger: 4/20 mA or 24 VDC input Local PST scheduler with built-in calendar Full Stroke Valve Signature &...
Page 166: Device Id Information
203 (CB Hex) Device Revision HART Protocol Revision Physical Layers Supported Table 24 Burst Mode Data Return Variable Description Units/Range SVI II ESD (firmware 312) PV (Primary Variable) Valve position 0-100% SV (Secondary Variable) Actuator Net Pressure 0-150 psig TV (Tertiary Variable)
Page 167: Models And Applications
2. This variable is sent via HART Command 3 as a Tertiary Variable. Hazardous Area Certifications Listed in the tables below are the SVI II ESD hazardous area certifications. Table 26 SVI II ESD Physical Attributes Enclosure Rating NEMA 4X / IP 66...
Page 168: Csa International Certifications
Table 27 ATEX Approvals Intrinsic Safety Gas: II 1G EEx ia IIC T6 / T5 / T4 Dust: II 1D T96°C Flameproof Gas: II 2G EEx dm IIB + H2 T6 / T5 / T4 Dust: II 2D T96 °C Energy Limited Gas: II 3G EEx nL IIC T6 / T5 Dust: II 3D T96 °C...
Page 169: Immunity Performance
Table 31 Immunity Performance EN61000-4-2, -3, -4, -5, -6, -8 EMC Per IEC61514-2, 61326,61326-3 Table 32 Radiation Performance CISPR 22 © 2017 Baker Hughes, a GE company, LLC. All rights reserved. | 169 Masoneilan SVI II ESD Installation and Maintenance Manual...
Page 170: Svi Ii Esd Models
SVI II ESD Models The model number, on SVI II ESD nameplate is SVI II ESD-6 followed by seven digits. The seven digits signify the unit configuration. Each digit correlates to a value in the alpha fields shown in Figure 79.
Page 171: Appendix B. Installing An Svi Ii Esd In A Natural Gas Environment
WARNING: EXPLOSION HAZARD- A missing or improperly installed conduit seal, cable seal or cable gland could leak natural gas into the area around the SVI II ESD install area or into any area where the conduit is present.
Page 172 Approximately 0.07 ft /min (2 sLp/min) of natural gas exhausts from the I/P and is vented. For indoor applications, take this into consideration and provide circulation and venting. The exhaust points are shown below using red arrows ( © 2017 Baker Hughes, a GE company, LLC. All rights reserved. 172 | BHGE...
Page 173: Remote Actuator Vent Gas Connection
Keep the vent gas piping diameter large with a minimum (tubing) diameter of 12.7 mm (1/2”) for SVI II ESD Single Acting. In addition to remote vent gas piping, ensure that all components and covers are correctly installed.
Page 174 The tubing installed in this step will not capture all gases. Heed the Warnings from the first page. 1. Mount the SVI I ESD to the mounting plate. 2. Connect 1/4" tubing to the gas supply ( 3.Pipe the output from the output pressure port ( ), to the actuator.
Page 175: Appendix C. Hart® Wiring Configurations
It is therefore a 4 - 20 mA receiver, and cannot have a voltage source applied to its input terminals. When installing the SVI II ESD in a 4 - 20 mA current loop, the engineer designing the loop must consider a set of conflicting electrical requirements. The control signal to the positioner is a 4 - 20 mA current generated by the controller or from the DCS and transmitted to the positioner located remotely in the field.
Page 176 ® is not compatible with HART signals. Install the SVI II ESD in compliance with Hazardous Area rules in accordance with local electrical codes and plant standards. Use trained specialists for installation. ®...
Page 177: Hart® Wiring Guidelines
See “Determining an SVI Positioner Compliance Voltage in a Control System” on page 217. Signal to the SVI II ESD must be a well-regulated current in the range of 3.8 to 22 mA. ® Controller output circuit must be unaffected by the HART tones which are in the frequency range between 1200 and 2200 Hz.
Page 178: Svi Ii Esd Setups
Explosion Proof (EEx d) methods. In Figure 83 on page 180 the SVI II ESD positioner is located in a hazardous area protected by Intrinsically Safe wiring practices. The SVI II ESD requires an electrical input from a 4 - 20 mA current source. SVI II ESD’s input ®...
Page 179: General Purpose And Explosion Proof Installation
HART compliant control system output card HART Modem ValVue ESD GE DPI620 Figure 82 General Purpose and Explosion Proof Installation © 2017 Baker Hughes, a GE company, LLC. All rights reserved. | 179 Masoneilan SVI II ESD Installation and Maintenance Manual...
Page 180: Grounding Practices
Hazardous Area Non-Hazardous Area Single Channel Zener Barrier Power Supply SVI II ESD Barrier Resistance 220 Ohms HART Compliant Control System Output Card HART Modem ValVue ESD GE DPI620 Figure 83 Intrinsically Safe Installation Grounding Practices To ensure proper grounding make sure that case and ground connections are made in compliance with the plants normal grounding practices.
Page 181: Compliance Voltage In Single Drop Current Mode
Compliance Voltage in Single Drop Current Mode SVI II ESD requires 9.0 V at 20 mA and 11.0 V at 4 mA. Typical smart devices require MORE Voltage at higher current. The controller supplying the current has LESS voltage available at higher current.
Page 182: Wire Size And Conduit
Figure 26 on page 43 through Figure 28 on page 44 (based upon SVI II ESD model). Terminals accept wire sizes up to AWG 14. The SVI II ESD is supplied with two 1/2” NPT conduit entries. M20 adapters are available. Internal and external ground terminals are provided for use if grounding is required.
Page 183: Hart® Physical Layer Compliance Of The Control System
® HART Physical Layer Compliance of the Control System ® Communicating with an SVI II ESD requires a HART -compliant communications loop. The ® HART protocol specifies the noise level, impedance requirements, and configuration of the loop. The controller or output card of the control system must comply with the Physical Layer Specification.
Page 184: Cabling And Interconnection Requirements
® HART Filter Required for Certain Control System Output Circuits The SVI II ESD is intended for use with all control systems. However, output circuits of several ® major DCS systems are incompatible with the tones used for HART signals. You must verify ®...
Page 185: Split Range Applications
ESD requires special consideration of the compliance voltage. The SVI II ESD requires at least 9.0 V. Two SVI II ESD in series requires at least 18.0 V in addition to the voltage drops in wiring and other series devices. Typical controller output current sources rarely deliver 24 V, so the system can become voltage starved.
Page 186: Selecting Set Options - Tools Menu On Connected Devices Screen
Figure 84 Selecting Set Options - Tools Menu on Connected Devices Screen Figure 85 Selecting Set Options - Right Click on Connected Devices Screen © 2017 Baker Hughes, a GE company, LLC. All rights reserved. 186 | BHGE...
Page 187: Multiple Output Circuit Control System
® ValVue ESD supports HART devices including, the SVI II ESD with non-zero polling addresses and multiple SVI II ESDs on the same loop, for split ranging purposes. To enable split ranging support through ValVue ESD the Multidrop function must be activated.
Page 188: Isolators
1, 2, and 3 (or any non-zero values) to ® allow a HART master to recognize each SVI II ESD when connected to all three devices on the safe area side of the multiple isolators. Do not use 0 for any of the positioners. A 0 causes ®...
Page 189: Split Range With Isolator
ValVue ESD GE DPI620 HART Address = 2 I.S. Galvanic Isolator GE DPI620 Figure 87 Split Range with Isolator © 2017 Baker Hughes, a GE company, LLC. All rights reserved. | 189 Masoneilan SVI II ESD Installation and Maintenance Manual...
Page 190: Supplemental Power Supply
An alternative approach is to boost DCS compliance voltage using a supplemental power supply (see Figure 88 on page 191) with split ranged SVI II ESD positioners connected in series with the supply. It is not recommended to use supplemental supplies when Intrinsic Safety is required.
Page 191: Split Range With Supplemental Power Supply - Non-Hazardous
Modem ValVue ESD GE DPI620 HART Address = 2 Figure 88 Split Range with Supplemental Power Supply - Non-Hazardous © 2017 Baker Hughes, a GE company, LLC. All rights reserved. | 191 Masoneilan SVI II ESD Installation and Maintenance Manual...
Page 192: Required Practices For Explosion Proof Installations
Required Practices for Explosion Proof Installations The SVI II ESD is supplied with two threaded conduit entries. All wiring must be installed with approved conduit and seals or with approved cable and cable glands according to local codes. The spare conduit entry is plugged with a ½" NPT pipe plug. Thread engagement must comply with local electrical codes.
Page 193: Hart® Dcv Setup
+24 VDC Terminals Signal + Signal - +24 VDC 0 VDC HART ® Figure 89 HART Device in DCV Application © 2017 Baker Hughes, a GE company, LLC. All rights reserved. | 193 Masoneilan SVI II ESD Installation and Maintenance Manual...
Page 194 This page intentionally left blank.
Page 195: Appendix D. Hart® Communications With Intrinsic Safety
Safety Overview When an SVI II ESD is installed in a hazardous area suitable wiring arrangements in addition to safety requirements must be used, in accordance with local applicable codes and standards for Intrinsic Safety. For choice and application of intrinsic safety barriers special training is required.
Page 196: Hart® Barrier Compliance
Both passive Zener diode barriers and active galvanic isolators can be HART compliant. Consult manufacturer or refer to documents listed at the end of this instruction manual. Hazardous Area Non-hazardous Area SVI II ESD Power Supply Single Channel Zener Barrier...
Page 197: Output Channel Isolation
Output Channel Isolation The designer of the signaling circuit where the SVI II ESD has to be installed must consider the eight design rules in Wiring Guidelines (see “HART® Wiring Guidelines” on page 177). In particular, the control system output interface has galvanically isolated analog output channels and share a common ground or are separated from ground by a current control transistor or sense resistor.
Page 198: Intrinsically Safe Installation With Galvanic Isolator
Hazardous Area Non-hazardous Area SVI II ESD Power Power Supply Supply I.S. Galvanic Isolator HART Hart Compliant Filter Control System Output Card HART Modem ValVue ESD GE DPI620 Figure 91 Intrinsically Safe Installation with Galvanic Isolator ® Do not connect a HART...
Page 199: Modem And Computer Use In Intrinsically Safe Circuits
Read the product Manual for the HART Communicator. Observe all warnings. The intrinsic safety entity parameters must be added to the SVI II ESD entity parameters to determine suitability for use in any intrinsically safe circuit. Observe the labels on the DPI 620 or consult the manufacturer.
Page 200 This page intentionally left blank.
Page 201: Appendix E. Air To Open And Air To Close Actuators
Even the control valve subsystem can be complex. Figure 92 and Figure 93 show air to open action, ATO, and air to close, ATC, valves used with SVI II ESD. The figures show a direct acting positioner with linear and percentage characteristics. Some hysteresis is shown for actuator pressure signal caused by friction in typical actuators.
Page 202: Ato And Atc Action With Linear Positioner Characteristics
Figure 92 ATO and ATC Action with Linear Positioner Characteristics © 2017 Baker Hughes, a GE company, LLC. All rights reserved. 202 | BHGE...
Page 203: Ato And Atc Action In Percentage Of Positioner Characteristics
Figure 93 ATO and ATC Action in Percentage of Positioner Characteristics © 2017 Baker Hughes, a GE company, LLC. All rights reserved. | 203 Masoneilan SVI II ESD Installation and Maintenance Manual...
Page 204 This page intentionally left blank.
Page 205: Appendix F. Air Supply Requirements
This includes failure of the air supply. SVI II ESD is designed to fail to a condition of low or no air pressure. Choose control valve actuators to move the valve to a safe condition when air pressure is low or absent. For example, a valve supplying fuel to a combustion process is normally equipped with an Air to Open valve.
Page 206 This page intentionally left blank.
Page 207: Appendix G. Adjusting Speed Of Response
The auto tune feature has robust tuning parameters designed to tolerate variations in process characteristics. You can adjust control valve speed of response by adjusting parameters in SVI II ESD. Tuning parameters are adjusted by ValVue ESD, the preferred method, or by the handheld.
Page 208 This page intentionally left blank.
Page 209: Appendix H. Glossary
An algorithm is a procedure or formula for solving a problem. There are several algorithms entailed in SVI II ESD operation. SVI II ESD has a position control algo- rithm that is a modified PID algorithm. Other embedded algorithms in SVI II ESD include STOPS method for calibrating stroke, and autoTUNE method for estab- lishing the best parameters for the PID algorithm.
Page 210 Shutoff. Compliance Voltage The available voltage at the control system output in order to drive the control current through the SVI II ESD and all the resistive devices in series with it. Conformity The closeness to which position approaches the theoretical position curve, for example equal percentage or quick opening.
Page 211 DPI 620 to allow it to communicate and display the custom parame- ters available in a field device. Diagnostics The suite of software, and hardware tools that allow SVI II ESD to monitor its own internal condition and to monitor the control valve performance and actuator system. Depending on purchased...
Page 212 Hot Swapable The SVI II ESD in combination with ValVue ESD enables a very brief Mean Time To Repair by the following process: upload all configura- tion information from installed positioner to ValVue ESD, then replace the positioner and download the configuration file.
Page 213 Though most suited to multiple measure- ment devices, it can be used with SVI II ESD to permit digital commu- nication of setpoint as well as configuration data, to multiple positioners or a combination of positioners and measurement trans- mitters.
Page 214 Positioner Tuning Parame- The positioner requires six integer parameters to determine its ters response for a setpoint change. Internally, the positioner uses an improved PID control algorithm to control valve position. Tuning Parameters P is a dimensionless gain factor related to proportioning action of the algorithm.
Page 215 Sig Hi In the SVI II ESD configuration, the input current setting at which a valve is fully open (ATO) or fully closed (ATC). Sig Lo In the SVI II ESD configuration, the input current setting at which a valve is fully closed (ATO) or fully open (ATC).
Page 216 This page intentionally left blank.
Page 217: Appendix I. Determining An Svi Positioner Compliance Voltage In A Control System
This discussion explains how to determine compliance voltage for an SVI positioner. It applies to the SVI II AP, SVI II ESD, SVI II APN and SVi1000. A definition of compliance voltage is: The voltage that must be available at the control system output in order to drive the control current through the SVI II AP and all the resistive devices in series with it.
Page 218 2. Send 4 mA to the test setup. 3. Increase the potentiometer value until the loop current reaches 3.95. 4. Read the voltage across the potentiometer, which should be > 11 VDC. This is the available system voltage at the minimum output. 5.
Page 219: Appendix J. Burst Mode Operations
Rosemount). Turning on Burst mode in cases where it is not required affects the communication bandwidth. To see how the Burst mode is configured see the SVI II ESD online help. The Burst mode can send the following commands: Cmd1: PV...
Page 220 DIRECT SALES OFFICE LOCATIONS AUSTRALIA ITALY SOUTH AFRICA Brisbane Phone: +61-7-3001-4319 Phone: +39-081-7892-111 Phone: +27-11-452-1550 Fax: 88+61-7-3001-4399 Fax: 88+39-081-7892-208 Fax: 88+27-11-452-6542 Perth JAPAN SOUTH and CENTRAL Tokyo AMERICA AND THE CARIBBEAN Phone: +61-8-6595-7018 Phone: +81-03-6871-9008 Phone: +55-12-2134-1201 Fax: 88+61-8-6595-7299 Fax: ==+81-03-6890-4620 Fax: 88+55-12-2134-1238 Melbourne KOREA...

Masoneilan SVI II ESD Installation And Maintenance Manual

1 Safety Information

2 Introduction

3 Software Installation and Setup

16 PRM Central Server Dialog II

17 PRM Central Server Dialog III

4 Installation and Setup

5 Configuration and Calibration

6 Using the Digital Interfaces

60 SVI II ESD HART® Communicator Connections

65 PST Configuration Menu

67 PST Configuration (VIEW DATA) Menu

7 Partial Stroke Testing

8 Operation and Maintenance

76 Simplified Switch Installation Drawing: Configuration Not Allowed

9 Troubleshooting

Appendix A. Specifications and References

Appendix B. Installing an SVI II ESD in a Natural Gas Environment

Appendix C. HART® Wiring Configurations

Appendix D. HART® Communications with Intrinsic Safety

89 HART® Device in DCV Application

90 Intrinsically Safe Installation with Zener Barrier and HART® Filter

Appendix E. Air to Open and Air to Close Actuators

Quick Links

Troubleshooting

Need help?

Questions and answers

Summary of Contents for Masoneilan SVI II ESD