Manitowoc 91501 Series Manuals

Manitowoc 91501 Series Manuals

Manuals and User Guides for Manitowoc 91501 Series. We have 1 Manitowoc 91501 Series manual available for free PDF download: Operator's Manual

Manitowoc 91501 Series Operator's Manual

Manitowoc 91501 Series Operator's Manual (254 pages)

Brand: Manitowoc | Category: Construction Equipment | Size: 16.6 MB

Table of Contents

Table of Contents
5
Section 1

13
- Crane Data
  13
- Crane Weights
  13
- Outline Dimensions
  13
- Crane Identification
  13
- Change of Ownership Registration
  13
- Manitowoc Dealer
  13
- Crane Orientation
  13
- Identification and Location of Components
  14
- English and Metric Conversions
  16
  - Direct Conversion
    16
  - Inverse Conversion
    16
Section 2

19
- Continuous Innovation
  21
- Nameplates and Decals
  21
- Safety Messages
  21
  - General
    21
  - Safety Alert Symbol
    21
  - Signal Words
    21
  - Symbol Identification
    21
- Safety and Information Signs
  23
  - Maintaining Signs
    23
  - Ordering Signs
    23
- Crane Access Points
  25
  - General
    25
- Getting on or off Crane
  25
- Personal Fall-Protection
  25
- Operator Manual/Capacity Chart Storage
  26
  - General
    26
  - Storing Manuals
    26
- Safe Operating Practices
  27
  - General
    27
  - Read Operator Manual
    27
  - Operator Qualifications
    27
  - Operator Conduct
    27
  - Handling Load
    29
  - Size of Load
    29
  - Attaching Load
    29
  - Lifting/Moving Load
    30
  - Multiple Load Line Operation
    31
- Signals
  32
- Holding Load
  32
- Safety Devices
  33
- Operational Aids
  33
  - Category 1 Operational Aids
    33
  - Category 2 Operational Aids
    34
- Assembling, Disassembling, or Operating Crane Near Electric Power and Transmission Lines
  35
  - Electrocution Hazard
    35
  - Set-Up and Operation
    35
  - Electrocution Hazard Devices
    36
  - Electrical Contact
    36
- Refueling
  37
- Fire Extinguishers
  37
- Accidents
  37
- Safe Maintenance
  37
  - Maintenance Instructions
    37
  - Safe Maintenance Practices
    37
- Environmental Protection
  39
- Boom Disassembly Safety
  41
- General
  41
- Location
  41
- Pin Removal
  41
- Disassembly Precaution
  41
- Personnel Handling Policy
  42
- Pedestal/Barge Mounted Cranes
  43
  - Pedestal Mounted Crane
    44
  - Barge Mounted Crane
    44
  - Definition
    44
  - Examples
    44
  - Capacity Charts for Barge Mounted Crane
    45
  - Shock Loading Caused by Barge Dynamics
    45
  - Operation on Barge
    45
  - Barge Mount Definitions
    46
  - Inspection of Barge-Mounted Crane
    46
  - Transporting Crane on Barge
    46
Section 3

47
- Standard Hand Signals for Controlling Crane Operations
  50
- Symbols Used on Control Consoles
  52
- Operating Controls
  56
  - Left Console
    60
  - Right Console
    62
  - Overhead Console
    69
  - Foot Pedals
    73
  - Seat Controls
    74
  - Other Operating Aids and Controls
    75
  - Boom Angle Indicator
    75
  - Crane Capacity Beacon (Optional)
    75
  - Crane Levels
    75
  - Swing and Travel Alarm
    75
  - Battery Disconnect Switch
    76
  - Crane Cameras
    78
  - Crane Camera Monitor
    79
- Remote Control
  80
- Carbody Controls
  82
- Operating Limits Identification
  83
- Cab Window Operation
  87
  - Opening Windows for Ventilation
    87
  - Exiting Cab in Emergency
    87
- Operating in Wind
  87
- Crawler Blocking
  87
- Preparing Crane for Operation
  88
- Startup Procedures
  88
- Operating Procedures
  90
- Shutdown Procedure or Leaving the Crane Unattended
  102
- Cold Weather Operation
  104
  - Crane Limitations
    104
  - Wire Rope
    104
  - Cold Weather Starting Aid
    104
  - Cooling System
    104
  - Batteries
    104
  - Engine Oil, Gear Oil, and Hydraulic Oil
    104
- AC Power Supply
  106
  - Turning AC Power on
    106
  - Turning AC Power off
    106
- Work Lights
  106
  - Cold Weather Heaters
    108
  - Fuses and Circuit Breakers
    110
  - Boom and Jib Assembly Drawings
    115
  - Liftcrane Boom Butt Capacities
    115
  - Crane Orientation
    115
  - Accessing Parts
    115
  - Assembly and Disassembly Notes
    115
  - Assembly and Disassembly Area
    116
  - Handling Components
    116
  - Retaining Connecting Pins
    116
  - Crane Weights and Shipping Data
    116
  - Parts Storage
    116
    
    Parts Box
    116
    
    Position Light and Anemometer Option
    117
  - Chain Lifting Sling
    119
  - Shipping Configuration
    120
  - Self-Erect Configuration
    120
  - Self-Erect Controls
    123
  - Pin and Connecting Hole Cleanliness
    124
  - Hose and Cable Cleanliness
    124
  - Connecting/Disconnecting Hydraulic Hoses and Electric Cables
    124
  - Pre-Start Checks
    124
    
    Deploy the Crane Platforms as Necessary to Gain Access to Components
    124
    
    Engine
    124
    
    Gear Boxes
    124
    
    Hydraulic System
    124
  - Operating Limits for Assembly and Disassembly
    125
  - Crane Assembly
    127
    
    Prepare Trailer for Unloading
    127
    
    Deploy Crane Platforms
    127
    
    Prepare Cab
    129
    
    Raise Handrails
    131
    
    Start Engine
    131
    
    Configure RCL/RCI for Crane Setup
    131
    
    Deploy Carbody Jacks
    133
    
    Raise Gantry
    135
    
    Remove Trailer
    136
    
    Install Self-Erect Hook Block
    136
    
    Install Chain Lifting Sling
    137
    
    Install Crawlers - Preliminary Steps
    139
    
    Install First Crawler
    139
    
    Install Second Crawler
    142
    
    Deploy Crawler Steps
    143
    
    Store Carbody Jacks
    143
    
    Connect Crawler Hydraulic Hoses
    145
    
    Raise Handrails
    145
    
    Unload Trailers
    149
    
    Assemble Boom and Jib
    151
    
    Install Carbody Counterweight
    151
    
    Assemble Crane Counterweight
    153
    
    Enable Remote Control
    155
    
    Install Crane Counterweight
    155
    
    Install Crane Counterweight (Continued)
    157
  - Block under Last Insert
    161
  - Remove Self-Erect Hook Block
    161
  - Connect Boom Butt to Boom
    161
  - Connect Boom Straps to Equalizer
    163
  - Close Boom
    163
  - Disconnect Equalizer from Boom Butt
    163
  - Configure RCL/RCI for Crane Operation
    163
  - Connect Boom Butt to Boom Top Electric Cables
    165
  - Install Boom Top Position Light and Wind Speed Indicator (Option)
    167
  - Install Boom Top Camera (Option)
    167
  - Install Boom Block-Up Limit Components
    167
  - Install Jib Top Position Light and Wind Speed Indicator (Option)
    169
  - Install Jib Top Camera (Option)
    169
  - Connect Jib Extension Cable
    169
  - Install Jib Block-Up Limit Components
    169
  - Deactivating/Activating a Block-Up Limit Switch
    171
  - Install Load Lines
    173
Section 4

115
- Boom and Jib Rigging - General
  174
  - Rigging Drawings
    174
  - Blocked Crawlers
    174
  - Identifying Boom and Jib Components
    174
  - Boom Handling with Equalizer
    175
  - Handling Boom and Jib Sections
    175
- Boom #350 Assembly
  177
  - Assemble Boom Inserts
    177
  - Connect Boom Top/Cap to Inserts
    177
  - Raise Boom Cap Wire Rope Guide
    177
  - Connect Boom Straps
    179
  - Install Intermediate Suspension Pendants
    179
  - Install Upper Boom Point
    179
  - Install Optional Tagline
    180
  - Complete Boom/Crane Assembly
    180
- Jib #134 Assembly
  183
  - Prepare Boom
    183
  - Install Jib Package
    183
  - Deploy Backstay Spreader
    183
  - Install Jib Inserts
    183
  - Install Jib Top
    185
  - Install Jib Pendants
    185
  - Prepare Backstay Pendants
    185
  - Connect Backstay Pendants to Boom
    187
  - Install the Jib Stop
    189
  - Complete Jib Rigging
    189
- Raise Boom
  190
  - Pre-Raising Checks
    190
  - Boom Raising Procedure
    190
- Shipping Crane Components
  191
- Crane Disassembly
  193
  - Prepare Crane
    193
  - Lower Boom
    193
  - Store Load Lines
    193
  - Store Block-Up Limit Components
    193
  - Remove Boom/Jib Point Electronics
    193
  - Connect Equalizer to Boom Butt
    195
  - Open Boom
    197
  - Disconnect Boom Straps from Equalizer
    199
  - Disconnect Boom Butt from Boom
    199
    
    Install Self-Erect Hook Block
    201
    
    Configure RCL/RCI for Crane Setup
    201
    
    Remove Blocking from under Last Insert
    201
    
    Install Chain Lifting Sling
    201
    
    Remove Crane Counterweight
    203
    
    Remove Crane Counterweight (Continued)
    205
    
    Disassemble Crane Counterweight
    205
    
    Store Handrails
    205
    
    Remove Carbody Counterweight
    207
    
    Disassemble Boom and Jib
    209
    
    Deploy Carbody Jacks
    211
    
    Store Crawler Steps
    213
    
    Disconnect Crawler Hydraulic Hoses
    213
    
    Remove First Crawler
    213
    
    Remove Second Crawler
    215
    
    Remove Chain Lifting Sling
    217
    
    Remove Self-Erect Hook Block
    217
    
    Install Trailer under Crane
    219
    
    Lower the Boom Butt and Gantry
    219
    
    Store Carbody Jacks
    221
    
    Secure Operator Cab
    221
    
    Lower Handrails
    221
    
    Store Crane Platforms
    221
  - Boom #350 Disassembly
    223
  - Jib #134 Disassembly
    225
    
    Lower Boom and Jib
    225
    
    Prepare Jib for Shipping
    225
    
    Store Jib Stop
    225
    
    Lower Jib Strut
    227
    
    Remove Jib Pendants
    227
    
    Remove Jib Top
    229
    
    Remove Jib Inserts
    229
    
    Install Jib Top on Jib Butt
    229
    
    Store Backstay Spreader and Pendants
    229
    
    Remove Jib Package
    229
  - Wire Rope Installation
    230
    
    Wire Rope Specifications
    230
    
    Wire Rope Storage
    230
    
    Seizing and Cutting Wire Rope
    230
    
    Anchoring Wire Rope to Drum
    230
    
    Winding Wire Rope Onto Drum
    232
    
    Anchoring Wire Rope to Wedge Socket
    235
    
    Anchoring Wire Rope to Button Socket
    237
    
    Pad Eye Usage for Wire Rope Reeving
    237
    
    Breaking in Wire Rope
    237
  - Load Line Reeving
    239
    
    Guide Sheaves and Drums
    239
    
    Dead End Location
    239
    
    Load Block Identification
    240
    
    Wire Rope Specifications
    240
    
    Load Block Reeving
    240
  - Load Block Tieback
    241
    
    General
    241
    
    Specifications
    241

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