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Magnum Energy PT-100 manual available for free PDF download: Owner's Manual
Magnum Energy PT-100 Owner's Manual (102 pages)
MPPT Charge Controller
Brand:
Magnum Energy
| Category:
Controller
| Size: 8 MB
Table of Contents
Disclaimer of Liability
2
Restrictions on Use
2
Copyright Notice
2
Document Information
2
Contact Information
2
Important Safety Instructions
3
Consignes de Sécurité Importantes
5
Table of Contents
7
1 0 Introduction
10
Key Features and Benefi Ts
10
Regulatory Compliance
10
Physical Features
11
Figure 1-1, Front Features
11
Figure 1-2, Internal Features
12
Figure 1-3, Side Features
13
2 0 Installation
14
Pre-Installation
14
PV System Components
15
Figure 2-1, Simplifi Ed PV System
15
Locating and Mounting the PT Controller
16
Figure 2-2, Removing the Access Cover
16
Figure 2-3, Removing Knockouts
16
Figure 2-4, PT-100 Dimensions and Knockout Locations
17
Figure 2-5, Mounting Orientations
18
Figure 2-6, Air Flow in and Around PT
19
Figure 2-7, Minimum Mounting Clearance Requirements
19
Figure 2-8, Mounting the PT-100 Controller on a Magnum Panel
20
Figure 2-9, Holes Used to Mount Bracket on MMP Enclosure
21
Figure 2-10, Mounting Bracket Thru-Hole Callouts
22
Figure 2-11, PT Controller Mounting Holes
23
Figure 2-12, Surface-Mounting the PT-100 Controller
24
Figure 2-13, Mounting Bracket Dimensions (Each)
24
Electrical System Wiring Diagrams
25
Figure 2-14, PT-100 Controller - System Wiring
25
PV Voltage Requirements
26
Table 2-1, PV Input Voltage Parameters
26
Conductor Sizing for the PV System
32
Figure 2-15, Standalone PV System Circuits
32
Table 2-2, Allowable Conductor Ampacities
39
Table 2-3, Ambient Temperature Adjustments
39
Table 2-4, Rooftop Distance Adjustments
40
Table 2-5, Multiple Conductors in Raceway/Cable Adjustments
40
Wiring the PT-100
41
Table 2-6, Torque Values for the DC Terminal Block
42
Table 2-7, Torque Values for the Ground Busbar
42
Table 2-8, Recommended DC Wire/Overcurrent Device for PT-100
43
Table 2-9, Equipment Grounding Conductor Sizing
44
Figure 2-16, Ground Fault Label
45
Figure 2-17, Wiring to DC Terminal Block
46
Wiring the Battery Temperature Sensor
48
Figure 2-18, Battery Temperature Sensor
48
Figure 2-19, BTS and Battery Cable Hardware Installation
48
Wiring the Auxiliary Relay
49
Figure 2-20, Auxiliary Relay Connections and Example
49
2.10 Network Wiring
50
Figure 2-21, NETWORK Communication Cable (300V Rated)
50
Figure 2-22, Extension Cable (300V Rated)
50
Figure 2-23, Stacking Cable (300V Rated)
50
Table 2-10, Remote Compatibility Version
51
Figure 2-24, Connecting the PT-100 to the Magnum Inverter
51
Figure 2-25, Networking to Accessories (Daisy Chain Confi Gurations)
52
Figure 2-26, Networking to Accessories (Star Confi Gurations)
53
2.11 Stacking Installation - Wiring Multiple PT Controllers Together
54
Figure 2-27, Wiring Multiple Controllers
56
Figure 2-28, Networking Multiple PT Controller's
57
Figure 2-29, Networking Multiple PT Controller's with Multiple Inverter's
58
2.12 Final Inspection/Tests
59
Figure 2-30, Power-Up Test Displays
60
3 0 Setup
61
Adjust DIP Switch Settings
61
Figure 3-1, DIP Switch Settings
61
Table 3-1, Battery Type to Charge Voltages
62
Table 3-2, Summary of DIP Switch Position
64
4 0 Operation
65
PT Front Panel Features
65
Figure 4-1, Front Panel Display and LED Indicators
65
Front Panel Operation
66
Figure 4-2, Scroll Sequence of Screens
66
Table 4-1, Charge Status LED Indicators
67
Figure 4-3, Charge Status Indicators
67
Table 4-2, Power Status Code Descriptions
68
Figure 4-4, Hard Fault Conditions
69
Figure 4-5, Soft Fault Conditions
69
Figure 4-6, Aux Relay Indicator
69
Figure 4-7, SELECT and RESET Pushbuttons
70
MPPT Operation
71
Figure 4-8, I-V Curve
71
Charger Control Operation
72
Figure 4-9, Automatic 3-Stage Charging Graph
72
Ground Fault Detection and Interruption (GFDI) Operation
74
Figure 4-10, Start/Stop Equalize Charge
74
Arc-Fault Protection Operation
75
Figure 4-11, AFP Test Switch
75
Battery Temperature Sensor Operation
76
Figure 4-12, BTS Temperature to Charge Voltage Change
76
Charge Controller Fan Operation
77
Powersave Operation
77
Figure 4-13, Power Save Indication
77
4.10 Auxiliary Relay Operation
78
Internal Beeper Operation
78
Operating Confi Guration - Standalone Vs Networked
79
Table 4-3, Controller Settings (Standalone Vs Networked)
79
Stacking Operation
80
Figure 4-14, Viewing Network Address - Stacked Controller
80
5 0 Maintenance and Troubleshooting
83
Periodic Maintenance
83
Basic Troubleshooting
84
Troubleshooting Based on Fault Codes
84
Table 5-1, Basic Controller Troubleshooting (Remote Not Available)
84
Table 5-2, Fault Code Descriptions
84
Stacking Fault Codes
88
Table 5-3, Stack Fault Code Descriptions
88
Removing/Replacing the GFDI Fuse
90
Figure 5-1, GFDI Fuse Location (Access Cover Removed)
90
Removing and Replacing the Electronics Section
91
Figure 5-2, Electronics Section Removal
91
Resetting the PT-100 Charge Controller
92
Figure 5-3, PT Controller Reset
92
Updating the PT-100'S Firmware
93
Figure 5-4, PT-100'S Firmware Update Connection Port
93
Appendix A - Specifi Cations
94
Figure A-1, Ambient Temperature Vs Continuous Current Curve
95
Figure A-2, Output Current Vs Battery Voltage Curve
95
Figure A-3, Maximum Power Vs MPP Voltage Curve
96
Appendix A - Specifi Cations
97
Appendix B - Optional Equipment and Accessories
97
Appendix C - Charge Controller Terminology
98
Appendix D - PV Conductor and OCPD Sizing Worksheet
99
Appendix E - Warranty and Service Information
101
Limited Warranty
101
How to Receive Repair Service
101
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