MAGNATECH 904A Manuals

Manuals and User Guides for MAGNATECH 904A. We have 1 MAGNATECH 904A manual available for free PDF download: Operating And Maintenance Instruction Manual

MAGNATECH 904A Operating And Maintenance Instruction Manual (88 pages)

TUBEMASTER DIGITAL POWER SOURCE, WATER CIRCULATOR

Brand: MAGNATECH | Category: Water System | Size: 3 MB

Change History
3
Table of Contents
4
Technical Support
10
Magnatech Limited Warranty for the Model 514C Tubemaster
11
Magnatech Product Warranty Registration
12
Reference Documents
13
Standards
13
Regulations (Repairs and Maintenance)
13
Safety Instructions and Warnings for Operation of Arc Welding Equipment
14
Important Notice
14
Owner/Operator Obligations
14
Safety Precautions (General)
14
Calibration of Power Supply
14
Shock Prevention
15
Installation and Grounding of Electrically Powered Equipment
15
Weld Head and Power Supply Interconnect Cables
15
Service and Maintenance
15
Fuse and Circuit Breakers
15
Burn Prevention
15
Protective Clothing
15
Eye Protection
16
Hazards from Flying Sparks
16
Toxic Fume Prevention
16
Weldments
16
Coated Weldments
16
Welding Area
16
Compressed Gas Cylinder Handling
16
Pressure Regulators
17
Equipment Warning Labels
17
Inspection
17
Spares and Expendable Parts
17
Safety Precautions in Normal Operation
17
Turn Power off before Connecting/Disconnecting Cables
17
Safety Precautions
18
Symbol Usage
18
Arc Welding Hazards
18
Electric Shock
18
Hot Parts
20
Fumes and Gases
20
Arc Rays
20
Welding
21
Flying Metal or Dirt
21
Buildup of Gas
22
Electric and Magnetic Fields (EMF)
22
Noise
22
Cylinders
22
Additional Symbols for Installation, Operation and Maintenance
23
Fire or Explosion Hazard
23
Falling Equipment
23
Overuse
23
Static (ESD)
23
Moving Parts
23
Welding Wire
23
Battery Explosion
24
Moving Parts
24
Read Instructions
24
Radiation
24
Arc Welding
24
California Proposition 65 Warnings
25
Principal Safety Standards
25
EMF Information
26
Tubemaster Welding System - Model 514C Component Inventory
27
Component Inventory
27
Options
27
Description and Operation of Controls - Power Supply and pendant
28
Front Panel Controls
28
Figure 1 - Front Panel of Power Source
28
Rear Panel
29
Figure 2 - Rear Panel
29
Water Circulator Connector
30
Gas Flow Switch
30
Model 904A Water Circulator
31
Filling Water Circulator with Coolant
31
Connecting Water Circulator to the Tubemaster
31
Figure 3 - Filling Water Circulator
31
Operation of the Water Flow Switch
32
Periodically Clean the Filter
32
Circuit Breaker
32
Shipment of Water Circulator
32
Figure 4 - Filter Locations and Filter Cartridge
32
Figure 5 - Circuit Breaker
32
Installation to Electrical and Gas Services-Weld Head Connection
33
General Assembly Instructions
33
Connecting Power Source to Input Power
33
Power Cords
33
Extension Cables
33
Filters
33
Connecting Tubemaster Power Source to Gas Supply
34
Compressed Gas Cylinder Handling
34
Install Interconnect Power Cable - Tubemaster to Water Circulator
34
Connect Weld Head
34
Ready for Welding - Powerswitch on
34
Tubemaster Specifications
35
Fault Conditions
35
Main Menu
36
Start-Up
36
Main Screen/Main Menu
36
Library Soft Key
36
Menu Soft Key
36
New Soft Key
36
Navigating
36
Library - to Run, Review, and Edit Existing Program
37
Figure 6 - Main Menu Screen
37
To Run a Weld
38
Using Auto Program
39
Override Limit Function
40
Program Information
40
Completion of Programming
41
Alphanumeric Labeling
41
Using the Floating Keyboard
41
Entering Text
41
Manual Programming
42
Pulsing Levels
43
RPM Step
43
Pre-Purge - Upslope Screen
43
Pass Level Screens
44
Pass 1, Level 1
44
Pass 1, Level 2
45
16.3.1.3 Pass 1, Level 3 to Final Level
45
Downslope Screen
45
Parameter Override Screen
46
Override Limit Function
46
Program Information
46
Completion of Programming
47
Editing a Weld Program
47
Menu
48
Copy Welds (Power Source Internal Memory)
48
Copy/Transfer Files to Data Key
48
Delete Welds
49
Print Welds
50
Transfer Print Files to Data Key
50
QC Settings and Printout (C-Heads & 800 Series Heads Only - Not Available for Other Models)
51
Transfer QC Files to Data Key
52
Tungsten Length Calc
53
Maintenance - Option Menu
53
Setting the Weld Counter
53
Set Password
53
Operator Name
54
Set Date/Time
54
Set Language
54
Units
54
Test Mode
54
Calibrate Head
54
Guide Ring Factor Look-Up (Only for E-Head, Model 441)
56
Advanced Help
56
Autotack
57
Printer Operation/Maintenance
57
Installing Paper in the Printer
57
Cleaning the Printer
57
Factory and Field Calibration
57
Error Messages
58
Updating Software
58
Terms and Definitions
59
Acronyms
60
A1. Tubemaster Model 514Cpower Source
61
A2. Water Cooler Model 904A
61
Change Description
65

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MAGNATECH 904A Operating And Maintenance Instruction Manual (88 pages)

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