MAGNATECH 514C Operating And Maintenance Instruction Manual

Tubemaster digital power source, water circulator

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OPERATING AND MAINTENANCE

TUBEMASTER DIGITAL POWER SOURCE

Signature on File

J.G. Emmerson

President

Signature on File

Tom Denner

Chief Mechanical Engineer

Signature on File

Jeffrey Schwirz

Product Engineer

Phone: (860) 653-2573

Fax: (860) 653-0486

INSTRUCTION MANUAL

FOR

(MODEL 514C)

WATER CIRCULATOR

(MODEL 904A)

6 Kripes Road - PO Box 260 - East Granby, CT 06026 USA

August 19, 2013

Date

August 19, 2013

Date

August 19, 2013

Date

E-Mail:

info@Magnatechllc.com

Web:

www.Magnatechllc.com

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Page 1 OPERATING AND MAINTENANCE INSTRUCTION MANUAL TUBEMASTER DIGITAL POWER SOURCE (MODEL 514C) WATER CIRCULATOR (MODEL 904A) August 19, 2013 Signature on File J.G. Emmerson Date President August 19, 2013 Signature on File Tom Denner Date Chief Mechanical Engineer August 19, 2013...
Page 2 MODEL 904A WATER CIRCULATOR Copyright Notice This manual and the information contained herein is the property of Magnatech LLC. It is proprietary and shall not be copied in whole or in part without the prior express written permission of Magnatech LLC.
Page 3: Change History
D-10023 Initial Release 8/19/2013 THESE DOCUMENTS, AND THE CONTAINED INFORMATION HEREIN, ARE PROPRIETARY AND ARE NOT TO BE REPRODUCED, USED OR DISCLOSED TO OTHERS FOR MANUFACTURE OR FOR ANY OTHER PURPOSE, EXCEPT AS SPECIFICALLY AUTHORIZED, IN WRITING, BY MAGNATECH, LLC...
Page 4: Table Of Contents
5.3.3 Overuse ................................14 THESE DOCUMENTS, AND THE CONTAINED INFORMATION HEREIN, ARE PROPRIETARY AND ARE NOT TO BE REPRODUCED, USED OR DISCLOSED TO OTHERS FOR MANUFACTURE OR FOR ANY OTHER PURPOSE, EXCEPT AS SPECIFICALLY AUTHORIZED, IN WRITING, BY MAGNATECH, LLC...
Page 5 12.3 Navigating .................................. 27 THESE DOCUMENTS, AND THE CONTAINED INFORMATION HEREIN, ARE PROPRIETARY AND ARE NOT TO BE REPRODUCED, USED OR DISCLOSED TO OTHERS FOR MANUFACTURE OR FOR ANY OTHER PURPOSE, EXCEPT AS SPECIFICALLY AUTHORIZED, IN WRITING, BY MAGNATECH, LLC...
Page 6 19.1 Installing Paper in the Printer ............................. 48 THESE DOCUMENTS, AND THE CONTAINED INFORMATION HEREIN, ARE PROPRIETARY AND ARE NOT TO BE REPRODUCED, USED OR DISCLOSED TO OTHERS FOR MANUFACTURE OR FOR ANY OTHER PURPOSE, EXCEPT AS SPECIFICALLY AUTHORIZED, IN WRITING, BY MAGNATECH, LLC...
Page 7 Water Cooler Model 904A ........................... A-1 THESE DOCUMENTS, AND THE CONTAINED INFORMATION HEREIN, ARE PROPRIETARY AND ARE NOT TO BE REPRODUCED, USED OR DISCLOSED TO OTHERS FOR MANUFACTURE OR FOR ANY OTHER PURPOSE, EXCEPT AS SPECIFICALLY AUTHORIZED, IN WRITING, BY MAGNATECH, LLC...
Page 8 Table 4 - Weld Head & Feedback ..........................46 THESE DOCUMENTS, AND THE CONTAINED INFORMATION HEREIN, ARE PROPRIETARY AND ARE NOT TO BE REPRODUCED, USED OR DISCLOSED TO OTHERS FOR MANUFACTURE OR FOR ANY OTHER PURPOSE, EXCEPT AS SPECIFICALLY AUTHORIZED, IN WRITING, BY MAGNATECH, LLC...
Page 9 6.0, Tubemaster Welding System – Model 514C Component Inventory. The 514C is equipped with an Advanced Help feature to allow problem diagnostics in the field. Please contact Magnatech for the Advanced Help Manual for Operator Usage or the Advanced Help Manual for Technician Usage.
Page 10: Technical Support
MODEL 904A WATER CIRCULATOR TECHNICAL SUPPORT Now that you have purchased a Magnatech product, our goal is to provide prompt service and technical support. If technical assistance is needed following equipment delivery, please contact us and our staff will take every measure to resolve the issue.
Page 11: Magnatech Limited Warranty For The Model 514C Tubemaster
Magnatech shall not be held liable for any lost profit or other damage, delay or loss which may result directly or indirectly from the adjustment, alteration, repair, maintenance, operation, or interruption thereof, of any said equipment.
Page 12: Magnatech Product Warranty Registration
S/N: Product Name: S/N: THESE DOCUMENTS, AND THE CONTAINED INFORMATION HEREIN, ARE PROPRIETARY AND ARE NOT TO BE REPRODUCED, USED OR DISCLOSED TO OTHERS FOR MANUFACTURE OR FOR ANY OTHER PURPOSE, EXCEPT AS SPECIFICALLY AUTHORIZED, IN WRITING, BY MAGNATECH, LLC...
Page 13: Reference Documents
Repeat Tests on Electrical Appliances THESE DOCUMENTS, AND THE CONTAINED INFORMATION HEREIN, ARE PROPRIETARY AND ARE NOT TO BE REPRODUCED, USED OR DISCLOSED TO OTHERS FOR MANUFACTURE OR FOR ANY OTHER PURPOSE, EXCEPT AS SPECIFICALLY AUTHORIZED, IN WRITING, BY MAGNATECH, LLC...
Page 14: Safety Instructions And Warnings For Operation Of Arc Welding Equipment
For more information, please contact Magnatech. THESE DOCUMENTS, AND THE CONTAINED INFORMATION HEREIN, ARE PROPRIETARY AND ARE NOT TO BE REPRODUCED, USED OR DISCLOSED TO OTHERS FOR MANUFACTURE OR FOR ANY OTHER PURPOSE, EXCEPT AS SPECIFICALLY AUTHORIZED, IN WRITING, BY MAGNATECH, LLC...
Page 15: Shock Prevention
Wear a hard hat if others are working above you. THESE DOCUMENTS, AND THE CONTAINED INFORMATION HEREIN, ARE PROPRIETARY AND ARE NOT TO BE REPRODUCED, USED OR DISCLOSED TO OTHERS FOR MANUFACTURE OR FOR ANY OTHER PURPOSE, EXCEPT AS SPECIFICALLY AUTHORIZED, IN WRITING, BY MAGNATECH, LLC...
Page 16: Eye Protection
Secure cylinders so they cannot be knocked over. Keep temperature below 55º C (130º F). THESE DOCUMENTS, AND THE CONTAINED INFORMATION HEREIN, ARE PROPRIETARY AND ARE NOT TO BE REPRODUCED, USED OR DISCLOSED TO OTHERS FOR MANUFACTURE OR FOR ANY OTHER PURPOSE, EXCEPT AS SPECIFICALLY AUTHORIZED, IN WRITING, BY MAGNATECH, LLC...
Page 17: Pressure Regulators
THESE DOCUMENTS, AND THE CONTAINED INFORMATION HEREIN, ARE PROPRIETARY AND ARE NOT TO BE REPRODUCED, USED OR DISCLOSED TO OTHERS FOR MANUFACTURE OR FOR ANY OTHER PURPOSE, EXCEPT AS SPECIFICALLY AUTHORIZED, IN WRITING, BY MAGNATECH, LLC...
Page 18: Safety Precautions
If AC output is required, use remote output control if present on unit. THESE DOCUMENTS, AND THE CONTAINED INFORMATION HEREIN, ARE PROPRIETARY AND ARE NOT TO BE REPRODUCED, USED OR DISCLOSED TO OTHERS FOR MANUFACTURE OR FOR ANY OTHER PURPOSE, EXCEPT AS SPECIFICALLY AUTHORIZED, IN WRITING, BY MAGNATECH, LLC...
Page 19 Maintenance Section before touching any parts. THESE DOCUMENTS, AND THE CONTAINED INFORMATION HEREIN, ARE PROPRIETARY AND ARE NOT TO BE REPRODUCED, USED OR DISCLOSED TO OTHERS FOR MANUFACTURE OR FOR ANY OTHER PURPOSE, EXCEPT AS SPECIFICALLY AUTHORIZED, IN WRITING, BY MAGNATECH, LLC...
Page 20: Hot Parts
Wear protective clothing made from durable, flame-resistant material (leather, heavy cotton, or wool) and foot protection. THESE DOCUMENTS, AND THE CONTAINED INFORMATION HEREIN, ARE PROPRIETARY AND ARE NOT TO BE REPRODUCED, USED OR DISCLOSED TO OTHERS FOR MANUFACTURE OR FOR ANY OTHER PURPOSE, EXCEPT AS SPECIFICALLY AUTHORIZED, IN WRITING, BY MAGNATECH, LLC...
Page 21: Welding
Wear approved safety glasses with side shields even under your welding helmet. THESE DOCUMENTS, AND THE CONTAINED INFORMATION HEREIN, ARE PROPRIETARY AND ARE NOT TO BE REPRODUCED, USED OR DISCLOSED TO OTHERS FOR MANUFACTURE OR FOR ANY OTHER PURPOSE, EXCEPT AS SPECIFICALLY AUTHORIZED, IN WRITING, BY MAGNATECH, LLC...
Page 22: Buildup Of Gas
5.5, Principle Safety Standards. THESE DOCUMENTS, AND THE CONTAINED INFORMATION HEREIN, ARE PROPRIETARY AND ARE NOT TO BE REPRODUCED, USED OR DISCLOSED TO OTHERS FOR MANUFACTURE OR FOR ANY OTHER PURPOSE, EXCEPT AS SPECIFICALLY AUTHORIZED, IN WRITING, BY MAGNATECH, LLC...
Page 23: Additional Symbols For Installation, Operation And Maintenance
Do not point gun toward any part of the body, other people, or any metal when threading welding wire. THESE DOCUMENTS, AND THE CONTAINED INFORMATION HEREIN, ARE PROPRIETARY AND ARE NOT TO BE REPRODUCED, USED OR DISCLOSED TO OTHERS FOR MANUFACTURE OR FOR ANY OTHER PURPOSE, EXCEPT AS SPECIFICALLY AUTHORIZED, IN WRITING, BY MAGNATECH, LLC...
Page 24: Battery Explosion
THESE DOCUMENTS, AND THE CONTAINED INFORMATION HEREIN, ARE PROPRIETARY AND ARE NOT TO BE REPRODUCED, USED OR DISCLOSED TO OTHERS FOR MANUFACTURE OR FOR ANY OTHER PURPOSE, EXCEPT AS SPECIFICALLY AUTHORIZED, IN WRITING, BY MAGNATECH, LLC...
Page 25: California Proposition 65 Warnings
Health (NIOSH), 1600 Clifton Rd, Atlanta, GA 30333 (phone: 1-800-2324636, website: www.cdc.gov/NIOSH). THESE DOCUMENTS, AND THE CONTAINED INFORMATION HEREIN, ARE PROPRIETARY AND ARE NOT TO BE REPRODUCED, USED OR DISCLOSED TO OTHERS FOR MANUFACTURE OR FOR ANY OTHER PURPOSE, EXCEPT AS SPECIFICALLY AUTHORIZED, IN WRITING, BY MAGNATECH, LLC...
Page 26: Emf Information
If cleared by your doctor, then following the above procedures is recommended. THESE DOCUMENTS, AND THE CONTAINED INFORMATION HEREIN, ARE PROPRIETARY AND ARE NOT TO BE REPRODUCED, USED OR DISCLOSED TO OTHERS FOR MANUFACTURE OR FOR ANY OTHER PURPOSE, EXCEPT AS SPECIFICALLY AUTHORIZED, IN WRITING, BY MAGNATECH, LLC...
Page 27: Tubemaster Welding System - Model 514C Component Inventory
*Only required for use with certain Weld Head models THESE DOCUMENTS, AND THE CONTAINED INFORMATION HEREIN, ARE PROPRIETARY AND ARE NOT TO BE REPRODUCED, USED OR DISCLOSED TO OTHERS FOR MANUFACTURE OR FOR ANY OTHER PURPOSE, EXCEPT AS SPECIFICALLY AUTHORIZED, IN WRITING, BY MAGNATECH, LLC...
Page 28: Description And Operation Of Controls - Power Supply And Pendant
Figure 1 - Front Panel of Power Source THESE DOCUMENTS, AND THE CONTAINED INFORMATION HEREIN, ARE PROPRIETARY AND ARE NOT TO BE REPRODUCED, USED OR DISCLOSED TO OTHERS FOR MANUFACTURE OR FOR ANY OTHER PURPOSE, EXCEPT AS SPECIFICALLY AUTHORIZED, IN WRITING, BY MAGNATECH, LLC...
Page 29: Rear Panel
G. Work (+) Connector THESE DOCUMENTS, AND THE CONTAINED INFORMATION HEREIN, ARE PROPRIETARY AND ARE NOT TO BE REPRODUCED, USED OR DISCLOSED TO OTHERS FOR MANUFACTURE OR FOR ANY OTHER PURPOSE, EXCEPT AS SPECIFICALLY AUTHORIZED, IN WRITING, BY MAGNATECH, LLC...
Page 30: Water Circulator Connector
8.0, Model 904A Water Circulator). A second purpose of this connector is to provide water flow switch protection. (A water flow switch is mounted in the water circulator.) Attention: If the water circulator is not to be used with the system, contact Magnatech to order a special jumper plug to bypass the water flow switch protection.
Page 31: Model 904A Water Circulator
This will provide freezing protection to ‐10º C (14º F). If this is unavailable, use standard ethylene glycol Fill the water tank with 5 liters (1.25 gallons) of Magnatech torch coolant fluid, P/N 1001661, or equivalent. antifreeze) mixed 3 parts water to 1 part antifreeze (See Figure 3, Filling Water Circulator).
Page 32: Operation Of The Water Flow Switch
Figure 5 - Circuit Breaker THESE DOCUMENTS, AND THE CONTAINED INFORMATION HEREIN, ARE PROPRIETARY AND ARE NOT TO BE REPRODUCED, USED OR DISCLOSED TO OTHERS FOR MANUFACTURE OR FOR ANY OTHER PURPOSE, EXCEPT AS SPECIFICALLY AUTHORIZED, IN WRITING, BY MAGNATECH, LLC...
Page 33: Installation To Electrical And Gas Services-Weld Head Connection
If this becomes a question, move the Tubemaster to its own branch circuit or another isolated outlet. THESE DOCUMENTS, AND THE CONTAINED INFORMATION HEREIN, ARE PROPRIETARY AND ARE NOT TO BE REPRODUCED, USED OR DISCLOSED TO OTHERS FOR MANUFACTURE OR FOR ANY OTHER PURPOSE, EXCEPT AS SPECIFICALLY AUTHORIZED, IN WRITING, BY MAGNATECH, LLC...
Page 34: Connecting Tubemaster Power Source To Gas Supply
4. The system is now ready for welding. Consult the Weld Head manual for a description of Weld Head operation. THESE DOCUMENTS, AND THE CONTAINED INFORMATION HEREIN, ARE PROPRIETARY AND ARE NOT TO BE REPRODUCED, USED OR DISCLOSED TO OTHERS FOR MANUFACTURE OR FOR ANY OTHER PURPOSE, EXCEPT AS SPECIFICALLY AUTHORIZED, IN WRITING, BY MAGNATECH, LLC...
Page 35: Tubemaster Specifications
• Any arc outage THESE DOCUMENTS, AND THE CONTAINED INFORMATION HEREIN, ARE PROPRIETARY AND ARE NOT TO BE REPRODUCED, USED OR DISCLOSED TO OTHERS FOR MANUFACTURE OR FOR ANY OTHER PURPOSE, EXCEPT AS SPECIFICALLY AUTHORIZED, IN WRITING, BY MAGNATECH, LLC...
Page 36: Main Menu
THESE DOCUMENTS, AND THE CONTAINED INFORMATION HEREIN, ARE PROPRIETARY AND ARE NOT TO BE REPRODUCED, USED OR DISCLOSED TO OTHERS FOR MANUFACTURE OR FOR ANY OTHER PURPOSE, EXCEPT AS SPECIFICALLY AUTHORIZED, IN WRITING, BY MAGNATECH, LLC...
Page 37: Library - To Run, Review, And Edit Existing Program
Number 100 and above are used when exporting weld programs to a data key for transfer to other power source. THESE DOCUMENTS, AND THE CONTAINED INFORMATION HEREIN, ARE PROPRIETARY AND ARE NOT TO BE REPRODUCED, USED OR DISCLOSED TO OTHERS FOR MANUFACTURE OR FOR ANY OTHER PURPOSE, EXCEPT AS SPECIFICALLY AUTHORIZED, IN WRITING, BY MAGNATECH, LLC...
Page 38: To Run A Weld
(For example, to purge gas lines when first connecting a Weld Head to power source.) THESE DOCUMENTS, AND THE CONTAINED INFORMATION HEREIN, ARE PROPRIETARY AND ARE NOT TO BE REPRODUCED, USED OR DISCLOSED TO OTHERS FOR MANUFACTURE OR FOR ANY OTHER PURPOSE, EXCEPT AS SPECIFICALLY AUTHORIZED, IN WRITING, BY MAGNATECH, LLC...
Page 39: Using Auto Program
2. Run a different weld program. Press Next when finished. THESE DOCUMENTS, AND THE CONTAINED INFORMATION HEREIN, ARE PROPRIETARY AND ARE NOT TO BE REPRODUCED, USED OR DISCLOSED TO OTHERS FOR MANUFACTURE OR FOR ANY OTHER PURPOSE, EXCEPT AS SPECIFICALLY AUTHORIZED, IN WRITING, BY MAGNATECH, LLC...
Page 40: Override Limit Function
Use cursor to select line for additional notes. Select Save if all program selections completed (or Back to make corrections). THESE DOCUMENTS, AND THE CONTAINED INFORMATION HEREIN, ARE PROPRIETARY AND ARE NOT TO BE REPRODUCED, USED OR DISCLOSED TO OTHERS FOR MANUFACTURE OR FOR ANY OTHER PURPOSE, EXCEPT AS SPECIFICALLY AUTHORIZED, IN WRITING, BY MAGNATECH, LLC...
Page 41: Completion Of Programming
Up or Down keys. THESE DOCUMENTS, AND THE CONTAINED INFORMATION HEREIN, ARE PROPRIETARY AND ARE NOT TO BE REPRODUCED, USED OR DISCLOSED TO OTHERS FOR MANUFACTURE OR FOR ANY OTHER PURPOSE, EXCEPT AS SPECIFICALLY AUTHORIZED, IN WRITING, BY MAGNATECH, LLC...
Page 42: Manual Programming
Rotary Encoder. Press Next. THESE DOCUMENTS, AND THE CONTAINED INFORMATION HEREIN, ARE PROPRIETARY AND ARE NOT TO BE REPRODUCED, USED OR DISCLOSED TO OTHERS FOR MANUFACTURE OR FOR ANY OTHER PURPOSE, EXCEPT AS SPECIFICALLY AUTHORIZED, IN WRITING, BY MAGNATECH, LLC...
Page 43: Pulsing Levels
23, Terms and Definitions and Section Acronyms. THESE DOCUMENTS, AND THE CONTAINED INFORMATION HEREIN, ARE PROPRIETARY AND ARE NOT TO BE REPRODUCED, USED OR DISCLOSED TO OTHERS FOR MANUFACTURE OR FOR ANY OTHER PURPOSE, EXCEPT AS SPECIFICALLY AUTHORIZED, IN WRITING, BY MAGNATECH, LLC...
Page 44: Pass Level Screens
THESE DOCUMENTS, AND THE CONTAINED INFORMATION HEREIN, ARE PROPRIETARY AND ARE NOT TO BE REPRODUCED, USED OR DISCLOSED TO OTHERS FOR MANUFACTURE OR FOR ANY OTHER PURPOSE, EXCEPT AS SPECIFICALLY AUTHORIZED, IN WRITING, BY MAGNATECH, LLC...
Page 45: Pass 1, Level 2
360°, then Downslope will still occur at 360° Home. THESE DOCUMENTS, AND THE CONTAINED INFORMATION HEREIN, ARE PROPRIETARY AND ARE NOT TO BE REPRODUCED, USED OR DISCLOSED TO OTHERS FOR MANUFACTURE OR FOR ANY OTHER PURPOSE, EXCEPT AS SPECIFICALLY AUTHORIZED, IN WRITING, BY MAGNATECH, LLC...
Page 46: Parameter Override Screen
Run a different weld program. Press Next when finished. THESE DOCUMENTS, AND THE CONTAINED INFORMATION HEREIN, ARE PROPRIETARY AND ARE NOT TO BE REPRODUCED, USED OR DISCLOSED TO OTHERS FOR MANUFACTURE OR FOR ANY OTHER PURPOSE, EXCEPT AS SPECIFICALLY AUTHORIZED, IN WRITING, BY MAGNATECH, LLC...
Page 47: Completion Of Programming
THESE DOCUMENTS, AND THE CONTAINED INFORMATION HEREIN, ARE PROPRIETARY AND ARE NOT TO BE REPRODUCED, USED OR DISCLOSED TO OTHERS FOR MANUFACTURE OR FOR ANY OTHER PURPOSE, EXCEPT AS SPECIFICALLY AUTHORIZED, IN WRITING, BY MAGNATECH, LLC...
Page 48: Menu
(or presently stored) on the Data Key. THESE DOCUMENTS, AND THE CONTAINED INFORMATION HEREIN, ARE PROPRIETARY AND ARE NOT TO BE REPRODUCED, USED OR DISCLOSED TO OTHERS FOR MANUFACTURE OR FOR ANY OTHER PURPOSE, EXCEPT AS SPECIFICALLY AUTHORIZED, IN WRITING, BY MAGNATECH, LLC...
Page 49: Delete Welds
Note: Only existing weld programs are displayed in the Delete screen. THESE DOCUMENTS, AND THE CONTAINED INFORMATION HEREIN, ARE PROPRIETARY AND ARE NOT TO BE REPRODUCED, USED OR DISCLOSED TO OTHERS FOR MANUFACTURE OR FOR ANY OTHER PURPOSE, EXCEPT AS SPECIFICALLY AUTHORIZED, IN WRITING, BY MAGNATECH, LLC...
Page 50: Print Welds
THESE DOCUMENTS, AND THE CONTAINED INFORMATION HEREIN, ARE PROPRIETARY AND ARE NOT TO BE REPRODUCED, USED OR DISCLOSED TO OTHERS FOR MANUFACTURE OR FOR ANY OTHER PURPOSE, EXCEPT AS SPECIFICALLY AUTHORIZED, IN WRITING, BY MAGNATECH, LLC...
Page 51: Qc Settings And Printout (C-Heads & 800 Series Heads Only - Not Available For Other Models)
Location of Deviation in Weld (for example, Level:3) THESE DOCUMENTS, AND THE CONTAINED INFORMATION HEREIN, ARE PROPRIETARY AND ARE NOT TO BE REPRODUCED, USED OR DISCLOSED TO OTHERS FOR MANUFACTURE OR FOR ANY OTHER PURPOSE, EXCEPT AS SPECIFICALLY AUTHORIZED, IN WRITING, BY MAGNATECH, LLC...
Page 52: Transfer Qc Files To Data Key
® Microsoft Excel. ® THESE DOCUMENTS, AND THE CONTAINED INFORMATION HEREIN, ARE PROPRIETARY AND ARE NOT TO BE REPRODUCED, USED OR DISCLOSED TO OTHERS FOR MANUFACTURE OR FOR ANY OTHER PURPOSE, EXCEPT AS SPECIFICALLY AUTHORIZED, IN WRITING, BY MAGNATECH, LLC...
Page 53: Tungsten Length Calc
Alphanumeric Labeling. Confirm password, press Save soft key. THESE DOCUMENTS, AND THE CONTAINED INFORMATION HEREIN, ARE PROPRIETARY AND ARE NOT TO BE REPRODUCED, USED OR DISCLOSED TO OTHERS FOR MANUFACTURE OR FOR ANY OTHER PURPOSE, EXCEPT AS SPECIFICALLY AUTHORIZED, IN WRITING, BY MAGNATECH, LLC...
Page 54: Operator Name
17.10 Calibrate Head The 514C software allows users to calibrate the travel speed for many types of Weld Heads. Certain Weld Heads also have wire feed capability. Many of the heads supported by the 514C software utilize built‐in encoders for motor control while others use a tachometer. The encoder‐based heads offer better control of the travel and wire motors and therefore little or no adjustment will be required during the calibration process.
Page 55 Repeat this process until the desired accuracy is achieved, then press the Back key to return to the Maintenance Menu. THESE DOCUMENTS, AND THE CONTAINED INFORMATION HEREIN, ARE PROPRIETARY AND ARE NOT TO BE REPRODUCED, USED OR DISCLOSED TO OTHERS FOR MANUFACTURE OR FOR ANY OTHER PURPOSE, EXCEPT AS SPECIFICALLY AUTHORIZED, IN WRITING, BY MAGNATECH, LLC...
Page 56: Guide Ring Factor Look-Up (Only For E-Head, Model 441)
Advanced Help – For Technician Use THESE DOCUMENTS, AND THE CONTAINED INFORMATION HEREIN, ARE PROPRIETARY AND ARE NOT TO BE REPRODUCED, USED OR DISCLOSED TO OTHERS FOR MANUFACTURE OR FOR ANY OTHER PURPOSE, EXCEPT AS SPECIFICALLY AUTHORIZED, IN WRITING, BY MAGNATECH, LLC...
Page 57: Autotack
Contact the factory. THESE DOCUMENTS, AND THE CONTAINED INFORMATION HEREIN, ARE PROPRIETARY AND ARE NOT TO BE REPRODUCED, USED OR DISCLOSED TO OTHERS FOR MANUFACTURE OR FOR ANY OTHER PURPOSE, EXCEPT AS SPECIFICALLY AUTHORIZED, IN WRITING, BY MAGNATECH, LLC...
Page 58: Error Messages
“Weld Aborted: Check Gas Supply”. 22.0 UPDATING SOFTWARE The 514C now allows a complete software upgrade of both the main computer (Bitsy XB) and the core microprocessor (Rabbit Processors) via the Data Key or thumb‐drive. This software can be sent as an e‐mail attachment.
Page 59: Terms And Definitions
(seconds). THESE DOCUMENTS, AND THE CONTAINED INFORMATION HEREIN, ARE PROPRIETARY AND ARE NOT TO BE REPRODUCED, USED OR DISCLOSED TO OTHERS FOR MANUFACTURE OR FOR ANY OTHER PURPOSE, EXCEPT AS SPECIFICALLY AUTHORIZED, IN WRITING, BY MAGNATECH, LLC...
Page 60: Acronyms
Material Safety Data Sheet THESE DOCUMENTS, AND THE CONTAINED INFORMATION HEREIN, ARE PROPRIETARY AND ARE NOT TO BE REPRODUCED, USED OR DISCLOSED TO OTHERS FOR MANUFACTURE OR FOR ANY OTHER PURPOSE, EXCEPT AS SPECIFICALLY AUTHORIZED, IN WRITING, BY MAGNATECH, LLC...
Page 61: A1. Tubemaster Model 514Cpower Source
Water Cooler with Integral Flow Switch Schematic THESE DOCUMENTS, AND THE CONTAINED INFORMATION HEREIN, ARE PROPRIETARY AND ARE NOT TO BE REPRODUCED, USED OR DISCLOSED TO OTHERS FOR MANUFACTURE OR FOR ANY OTHER PURPOSE, EXCEPT AS SPECIFICALLY AUTHORIZED, IN WRITING, BY MAGNATECH, LLC...
Page 62 THESE DOCUMENTS, AND THE CONTAINED INFORMATION HEREIN, ARE PROPRIETARY AND ARE NOT TO BE REPRODUCED, DRAWN BY USED OR DISCLOSED TO OTHERS FOR MANUFACTURE OR FOR ANY OTHER PURPOSE, EXCEPT AS SPECIFICALLY AUTHORIZED, IN WRITING, BY MAGNATECH, LLC DATE 2012-11-30 SHEET 1 OF 3 SIZE DRAWING NO.
Page 63 USB FLASH DRIVE THESE DOCUMENTS, AND THE CONTAINED INFORMATION HEREIN, ARE PROPRIETARY AND ARE NOT TO BE REPRODUCED, USED OR DISCLOSED TO OTHERS FOR MANUFACTURE OR FOR ANY OTHER PURPOSE, EXCEPT AS SPECIFICALLY AUTHORIZED, IN WRITING, BY MAGNATECH, LLC. 2012-07-12...
Page 64 T I G HAND TORCH KIT - 514 TUBEMASTER THESE DOCUMENTS, AND THE CONTAINED INFORMATION HEREIN, ARE PROPRIETARY AND ARE NOT TO BE REPRODUCED, USED OR DISCLOSED TO OTHERS FOR MANUFACTURE OR FOR ANY OTHER PURPOSE, EXCEPT AS SPECIFICALLY AUTHORIZED, IN WRITING, BY MAGNATECH, LLC. 2012-07-12...
Page 65: Change Description
Page 1 of 1 MAGNATECH LIMITED PARTNERSHIP EAST GRANBY, CONNECTICUT 06026 01/07/10 BILL OF MATERIALS POWER CORD ASSEMBLY 104265-X PART QUANTITY NUMBER DESCRIPTION USED 104265-1 230 VAC Power Cord Assembly 51571 Power Connector 51617 Power Cord (10# AWG/3) 10’ 51618...
Page 66 Sht 1 of 2 CHASSIS ASSEMBLY, REAR MAGNATECH LIMITED PARTNERSHIP 1000576 MODEL 514 C, TUBEMASTER EAST GRANBY, CT 06026 Rev. AC 1000576 REF: PART OF "GAS SOLENOID & SWITCH ASSEMBLY" (P/N:104485-1).
Page 67 CHASSIS ASSEMBLY, REAR Sht 2 of 2 MAGNATECH LIMITED PARTNERSHIP MODEL 514 C, TUBEMASTER 1000576 EAST GRANBY, CT 06026 1000576 Rev. AC PART # DESCRIPTION TYPE 1000246 CONTROL CHASSIS WIRING HARNESS - MODEL 514 C ASSEMBLY 1000553 PLATE, MOUNTING - DC POWER SUPPLY, 514 C...
Page 68 Sht 1 of 2 TUBEMASTER ASSEMBLY MAGNATECH LIMITED PARTNERSHIP 1000577 MODEL 514 C EAST GRANBY, CT 06026 Rev. AD 1000577...
Page 69 CHASSIS ASSEMBLY, REAR - MODEL 514 C, TUBEMASTER ASSEMBLY 1001745 CHASSIS ASSEMBLY, FRONT - MODEL 514 C, TUBEMASTER ASSEMBLY 1001770 LABEL, "MAGNATECH" LOGO - RED CUT VINYL, 12 x 1-3/4 PART 104491-1 CABLE ASSEMBLY, RIBBON - 20 PINS, DRIVER TO CONTROL ASSEMBLY 104499-1...
Page 70 Sht 1 of 2 CHASSIS ASSEMBLY, REAR MAGNATECH LIMITED PARTNERSHIP 1001552 MODEL 514 C, TUBEMASTER WITHOUT EMI FILTER KIT EAST GRANBY, CT 06026 Rev. AA 1001552 REF: PART OF "GAS SOLENOID & SWITCH ASSEMBLY" (P/N:104485-1).
Page 71 CHASSIS ASSEMBLY, REAR Sht 2 of 2 MAGNATECH LIMITED PARTNERSHIP MODEL 514 C, TUBEMASTER WITHOUT EMI FILTER KIT 1001552 EAST GRANBY, CT 06026 1001552 Rev. AA PART # DESCRIPTION TYPE 1000246 CONTROL CHASSIS WIRING HARNESS - MODEL 514 C ASSEMBLY...
Page 72 Sht 1 of 2 TUBEMASTER ASSEMBLY MAGNATECH LIMITED PARTNERSHIP 1001553 MODEL 514 C WITHOUT EMI FILTER KIT EAST GRANBY, CT 06026 Rev. AD 1001553...
Page 73 CHASSIS ASSEMBLY, REAR - MODEL 514 C, TUBEMASTER WITHOUT EMI FILTER KIT 1 ASSEMBLY 1001745 CHASSIS ASSEMBLY, FRONT - MODEL 514 C, TUBEMASTER ASSEMBLY 1001770 LABEL, "MAGNATECH" LOGO - RED CUT VINYL, 12 x 1-3/4 PART 104491-1 CABLE ASSEMBLY, RIBBON - 20 PINS, DRIVER TO CONTROL ASSEMBLY 104499-1...
Page 74 Sht 1 of 2 CHASSIS ASSEMBLY, FRONT MAGNATECH LIMITED PARTNERSHIP 1001745 MODEL 514 C, TUBEMASTER EAST GRANBY, CT 06026 REV. AA 1001745...
Page 75 CHASSIS ASSEMBLY, FRONT Sht 2 of 2 MAGNATECH LIMITED PARTNERSHIP MODEL 514 C, TUBEMASTER 1001745 EAST GRANBY, CT 06026 1001745 REV. AA PART # DESCRIPTION TYPE 1001718 FRONT PANEL ASSEMBLY - MODEL 514 ASSEMBLY 104474 CONTROL PCB ASSY - MODEL 514...
Page 77 Sht 1 of 2 RADIATOR AND FAN ASSEMBLY MAGNATECH LIMITED PARTNERSHIP 06-Dec-10 WATER COOLER MODEL 904 A EAST GRANBY, CT 06026 1000422-PL 1000422 Rev. AA...
Page 78 Sht 2 of 2 RADIATOR AND FAN ASSEMBLY MAGNATECH LIMITED PARTNERSHIP 06-Dec-10 WATER COOLER MODEL 904 A EAST GRANBY, CT 06026 1000422-PL 1000422 Rev. AA PART # DESCRIPTION TYPE 104479-1-C1 HX COIL W/ INSERTS - WATER COOLER ASSEMBLY 104765-1 ADAPTOR PLATE W/ INSERTS - 904 ALT FAN...
Page 79 Sht 1 of 3 WATER COOLER ASSEMBLY MAGNATECH LIMITED PARTNERSHIP 20-May-11 MODEL 904 A EAST GRANBY, CT 06026 105646-1-PL 105646-1 REV. AB...
Page 80 Sht 2 of 3 WATER COOLER ASSEMBLY MAGNATECH LIMITED PARTNERSHIP 20-May-11 MODEL 904 A EAST GRANBY, CT 06026 105646-1-PL 105646-1 REV. AB 21 22 23 24...
Page 81 Sht 3 of 3 WATER COOLER ASSEMBLY MAGNATECH LIMITED PARTNERSHIP 20-May-11 MODEL 904 A EAST GRANBY, CT 06026 105646-1-PL 105646-1 REV. AB PART # DESCRIPTION TYPE 1000365 NUT, SEMS HEX - M3, 18-8 SS PART 1000366 NUT, HEX - M6, 18-8 SS, DIN 439B...
Page 82 Sht 1 of 3 PUMP AND FITTINGS ASSEMBLY MAGNATECH LIMITED PARTNERSHIP 20-May-11 904 A WATER COOLER EAST GRANBY, CT 06026 105655-1-PL 105655-1 REV. AB...
Page 83 Sht 2 of 3 PUMP AND FITTINGS ASSEMBLY MAGNATECH LIMITED PARTNERSHIP 20-May-11 904 A WATER COOLER EAST GRANBY, CT 06026 105655-1-PL 105655-1 REV. AB...
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