Maeda MC405C-3 Manuals

Manuals and User Guides for Maeda MC405C-3. We have 2 Maeda MC405C-3 manuals available for free PDF download: Service Manual, Operation Manual

Maeda MC405C-3 Operation Manual (348 pages)

Mini-Crawler Crane

Brand: Maeda | Category: Construction Equipment | Size: 12 MB

Table of Contents

3
- Introduction
  15
- Safety Definitions
  18
- Safety Precautions
  18
- Safety Label Locations
  25
  - Machine Body
    25
  - Remote Control System
    40
  - Electric Motor (Option)
    42
  - 850Kg Searcher Hook (Option)
    43
  - Fly-Jib (Option)
    46
- Specifications, Terminology and Capacity Charts
  
  49
  - Machine Features
    50
    
    Crane
    50
    
    Main Features
    50
    
    Safety Devices
    50
    
    Travelling Dolly
    50
  - Crane Terminology
    51
    
    Terms and Definitions
    51
  - Principle Specifications List
    52
    
    Standard and Electric Motor Option Specifications
    52
    
    Remote Control System Specifications
    54
    
    850 Kg Searcher Hook Specifications
    55
    
    Fly-Jib Specifications
    56
  - Dimensional Drawings
    57
    
    Machine Dimensional Drawing
    57
    
    850 Kg Searcher Hook Dimensonal Drawing
    58
    
    Fly-Jib Dimensonal Drawing
    59
    
    Outrigger Width Dimensional Drawing
    60
  - Rated Total Load Charts
    61
    
    Programmable Moment Limiter
    61
    
    Reading the Angle Indicator
    61
    
    Boom Length
    62
    
    Rated Total Load Chart for Standard Specification
    64
    
    Rated Total Load Chart - 4 Falls
    65
    
    Rated Total Load Chart - 2 Falls
    66
    
    Rated Total Load Chart - Single Fall
    67
    
    Rated Total Load Chart for 850 Kg Searcher Hook
    68
    
    Rated Total Load Chart for Fly-Jib
    70
  - Working Radius/Lifting Height
    71
    
    Standard
    71
    
    During Pick & Carry
    73
    
    Working Radius/Lifting Height for 850 Kg Searcher Hook
    74
    
    Working Radius/Lifting Height for Fly-Jib
    76
  - Machine Components
    78
  - Travel and Crane Controls
    80
    
    Control Location
    80
    
    Acceleration Pedal
    81
    
    Boom Derricking Lever
    81
    
    Boom Telescoping Lever
    81
    
    Slewing Lever
    81
    
    Winch Lever
    81
    
    Left/Right Travelling Lever
    82
    
    Level Gauge
    82
    
    Outrigger Un-Set Warning Lamp (Yellow)
    82
    
    Travelling Lock Lever
    82
  - Instrument Panel Sections
    83
    
    Switches
    84
    
    Monitors
    87
  - Operation Seat
    89
    
    Reclining Adjustment
    89
    
    Seat Forward/Backward Slide Adjustment
    89
  - Operation Related Precautions
    90
    
    Before Starting Engine
    90
    
    After Starting Engine
    91
  - Cold Weather Operation
    92
    
    Cautions When Snow Covered or Frozen
    92
    
    Cautions under Cold Weather
    93
  - Starting Engine
    94
    
    Checking after Starting Engine
    94
    
    Checking before Operation
    94
    
    Checking before Starting Engine
    94
    
    Normal Engine Start
    94
    
    Visible Checks
    94
    
    Starting Engine in Cold Weather
    95
  - Operations and Checks after Starting Engine
    96
  - Stopping Engine
    98
  - Inspection after Stopping Engine
    98
  - Travelling Position
    99
  - Travelling Controls and Operation
    99
    
    Allowable Water Depth
    99
    
    Cautions When Travelling
    99
    
    Cautions on Upward/Downward Slope
    100
  - Starting Travelling Machine
    101
    
    Preparation before Starting Travelling
    101
    
    Travelling Backward
    101
    
    Travelling Forward
    101
  - Changing Machine Travelling Mode
    102
    
    Changing Travelling Speed Mode
    102
  - Directional Controls
    102
    
    Changing the Machine Direction While Being Stopped
    102
    
    Changing Path While Travelling Forward/Backward
    103
    
    Spin Turns
    103
  - Stopping/Parking Machine
    104
  - Description on Outrigger and Crane Safety Devices
    105
    
    Functions of Outrigger Safety Devices
    105
    
    Outrigger Safety Devices
    105
    
    Check before Setting Outriggers
    106
    
    Outrigger Setting Operation
    106
    
    Crane Operations
    107
    
    Crane Stowing Operation
    107
    
    Machine Travelling Operation
    108
    
    Outrigger Stowing Operation
    108
    
    Check before Setting Outriggers
    109
    
    Description of Pick & Carry Safety Devices
    109
    
    Outrigger Setting Operation
    109
    
    Crane Operations
    110
    
    Pick & Carry Operation
    110
    
    Crane Stowing Operation
    111
    
    Outrigger Setting Operation
    111
    
    Outrigger Stowing Operation
    111
    
    Machine Travelling Operation
    112
  - Outrigger Components
    113
  - Outrigger Display
    114
  - Outrigger Un-Set Warning Lamp (Yellow)
    115
  - Outrigger Operation Panel
    116
    
    Work Selector Switch (Travel, Outrigger, Crane)
    116
    
    Outrigger Extension Switch
    117
    
    Outrigger Grounding Switches
    117
  - Outrigger Setting
    118
    
    Outrigger Setting Precautions
    118
    
    Tasks to be Performed Upon Engine Stop
    120
    
    Tasks to be Performed after Starting Engine
    122
    
    Outrigger Extension Modes
    124
    
    Outrigger Maximum Extension
    124
    
    Outrigger Medium Extension
    124
    
    Outrigger Minimum Extension
    125
  - Outrigger Stowing
    125
    
    Tasks to be Performed after Starting Engine
    126
    
    Tasks to be Performed Upon Engine Stop
    128
  - Working with Crane
    129
  - Crane Operation
    136
    
    Dos and Don'ts During Crane Operations
    136
    
    Before Crane Operations
    138
    
    Crane Operation Posture
    139
    
    Hook Raising/Lowering Operation
    139
    
    Boom Derricking Operation
    140
    
    Boom Telescoping Operation
    140
    
    Acceleration Operation
    141
    
    Slewing Operation
    141
    
    Crane Stowing Operation
    142
  - Moment Limiter (Overload Detector)
    144
    
    Moment Limiter Features
    144
    
    Display of Moment Limiter Error Messages
    145
    
    Function of Moment Limiter
    145
    
    Mechanism of Moment Limiter
    145
    
    Moment Limiter Operations
    146
    
    Prohibited Actions after Auto Stop
    146
    
    Recovery Operation after Auto Stop
    146
    
    Moment Limiter Display
    148
    
    Boom Angle Upper Limit Switch and LED (Orange)
    149
    
    Descriptions of Switches on Moment Limiter Display
    149
    
    Wire Falls Selector Switch and Wire Falls Display LED (Blue)
    149
    
    Boom Angle Lower Limit Switch and LED (Orange)
    150
    
    Working Radius Upper Limit Switch and LED (Orange)
    150
    
    Cancel Switch
    151
    
    Check Switch
    151
    
    Lifting Height Upper Limit Switch and LED (Orange)
    151
    
    Actual Load Display Section
    152
    
    Descriptions of Moment Limiter Display
    152
    
    Rated Total Load Display Section
    152
    
    Boom Angle Display Section
    153
    
    Boom Length Display Section
    153
    
    Lifting Height Display Section
    153
    
    Outrigger Extension LED (Blue)
    153
    
    Over Winding LED (Red)
    153
    
    Working Radius Display Section
    153
    
    Load Factor Display (Yellow)
    154
    
    Load Factor LED (Changes to Green/Yellow/Red)
    154
    
    Moment Limiter Functions
    155
    
    Overload Warning
    155
    
    Working Envelope Restriction Warning
    155
    
    Over Winding Detector
    156
    
    Boom Lower Limit Detection
    157
    
    Boom Upper Limit Detection
    157
    
    Moment Limiter Starting Status
    157
    
    Number of Wires Selector Switch
    157
    
    Outrigger Extension Detection
    157
    
    Cancelling Working Envelope Setting
    158
    
    Moment Limiter Working Envelope Setting
    158
    
    Setting Working Envelope
    158
    
    Moment Limiter Override Switch
    159
    
    Cautions During Pick & Carry Operation
    160
    
    Cautions on Operations
    160
    
    Cautions on Worksite
    160
    
    Pick & Carry Operation
    160
    
    Rated Total Load and Working Range Caution During Pick & Carry
    160
    
    Pick & Carry Posture
    161
    
    Cancelling Pick & Carry Operation Posture
    162
    
    Pick & Carry Operations
    162
  - Remote Control System Introduction
    163
    
    General
    163
    
    Precautions for Crane Operation - after Starting Engine
    165
    
    Precautions for Crane Operation - before Starting Engine
    165
    
    Precautions for Crane Operation - Terminating the Operation
    166
  - Remote Control System Features
    166
    
    Functions of Remote Control System
    167
    
    Receiver
    167
    
    Transmitter
    167
  - Remote Control System Components
    168
    
    Transmitter
    168
    
    Receiver Components
    173
    
    Fuse in the Receiver
    174
    
    Removal of the Fuse
    174
    
    Insertion of a Fuse
    175
  - Mode Setting of the Transmitter
    176
    
    A Mode
    176
    
    Messages in the a Mode Screen
    176
    
    Opening a Mode Screen
    176
    
    An Example for Setting in the a Mode
    179
    
    Call out Crane Mode
    180
    
    Procedure in the Operation Mode
    180
    
    Call out Outrigger Mode
    181
  - Remote Control System Verifications
    182
    
    Checking before Starting Engine
    182
    
    Checking before Turning on the Transmitter
    182
    
    Checking after Turning on the Transmitter
    183
    
    Checking Receiver
    186
    
    Checking after Starting Engine
    187
    
    Verification for the Engine Start and Stop
    187
    
    Checking "Outrigger Mode" Operation
    188
    
    Checking "Crane Mode" Operation
    190
  - Remote Control Operation
    192
    
    Cautions before Operation
    192
    
    Operation in Outrigger Mode
    192
    
    Outrigger Setting
    194
    
    Outrigger Stowage
    195
    
    Operation in Crane Mode
    196
    
    Slewing Operation
    197
    
    Boom Derricking Operation
    198
    
    Boom Telescoping
    198
    
    Hook Raising and Lowering Operation
    198
    
    Automatic Hook Stow Function
    199
    
    Set-Up/Cancel Micro Speed and Enhanced Speed Mode
    200
    
    Engine Start and Reset Procedure
    202
    
    Engine Stop and Emergency Stop Procedure
    202
    
    Checking after Crane Operation
    203
  - Electric Motor (Option)
    204
    
    Engine and Electric Motor Switch
    205
    
    Instrument Panel Sections
    205
    
    Power Supply Box
    206
    
    Power Unit
    206
    
    Inverter Unit
    207
    
    Main Breaker (with a Leak Detector)
    207
    
    DC12V Power Switch
    208
    
    AC Circuit Power Switch
    209
    
    Power Lamp (White)
    209
    
    Trouble Lamp (Red)
    209
  - Electric Motor Operation
    210
    
    Checking after Starting Electric Motor
    210
    
    Checking before Starting Electric Motor
    210
    
    Connecting Power Supply Cable
    210
    
    Pre-Start Inspection
    210
    
    Pre-Start Visible Checks
    210
    
    Operation and Checking after Power Connection
    212
    
    Machine Operation
    213
    
    Disconnecting Power Supply Cable
    214
    
    Machine Stop and Checks after Stopping Machine
    214
  - Searcher Hook Safety Precautions
    215
    
    Handling Precautions
    215
    
    Operating Precautions
    215
  - Kg SEARCHER HOOK COMPONENTS (OPTION)
    216
  - 850 Kg SEARCHER HOOK MOMENT LIMITER DISPLAY
    217
    
    Cancel Switch
    218
  - Searcher Hook Operation
    220
  - Fly-Jib Safety Precautions
    224
  - Fly-Jib Components (Option)
    225
  - Fly-Jib Installation and Stowage
    226
    
    Fly-Jib Installation
    226
    
    Fly-Jib Stowage (Single Fall Hook Mode)
    232
    
    Change to Single Fall Hook from Main-Boom Hook Block
    236
    
    Removal of Fly-Jib Assembly
    238
    
    Installation of Fly-Jib Assembly
    239
  - Fly-Jib Moment Limiter Control
    243
    
    Moment Limiter Display
    243
    
    Items of Moment Limiter Restriction for Operation
    244
    
    Operation Control by Moment Limiter
    244
    
    Restriction in Fly-Jib Mode
    244
    
    Instruction for Fly-Jib Operation
    246
    
    Moment Limiter Mode Change
    246
    
    Restriction for Boom Stowing Operation
    246
    
    Operation for Boom Retraction
    248
  - Transportation
    248
    
    Transport Precautions
    248
    
    Loading/Unloading
    250
    
    Hoisting Machine
    251
    
    Cautions During Transportation
    252
    
    Cautions on Loading Machine
    252
- Maintenance and Inspection
  
  253
  - General Maintenance Information and Precautions
    254
    
    Precautions before Maintenance
    254
    
    Precautions During Maintenance
    256
    
    Attach a Warning Tag
    260
    
    Cautions for Lubrication
    260
    
    Check Drain Oil and Oil Filter
    260
    
    Check the Service Meters
    260
    
    Handle Water and Oil at Adequate Temperature
    260
    
    Keep the Machine Clean
    260
    
    Protect Oil from Impurities
    260
    
    Use Clean Oil and Grease
    260
    
    Use Genuine Parts for Replacement
    260
    
    Use Pure Grease
    260
    
    Assure Safe Rubber Track
    261
    
    Cautions for Working in a Dusty Site
    261
    
    Do Not MIX Oil
    261
    
    Pre- and Post-Work Inspection
    261
  - Basic Maintenance
    261
    
    Oil Handling
    261
    
    Coolant Handling
    262
    
    Filter Handling
    262
    
    Fuel Handling
    262
    
    Grease Handling
    262
    
    Stocking and Storage of Oil and Fuel
    262
    
    Electrical Part Handling
    263
    
    Hydraulic Equipment Handling
    263
  - Breaking-In Machine
    264
  - Legal Inspection
    264
  - Consumables
    265
  - Lubricating Oil
    266
  - Special Tools and Standard Tightening Torque
    267
    
    Accessory Tools
    267
    
    Bolt and Nut Tightening Torque
    267
    
    Standard Tightening Torque List
    267
    
    Hose Connector Tightening Torque
    269
  - Machinery Cover
    270
    
    Installing Machinery Cover
    270
    
    Removing Machinery Cover
    270
  - Rear Cover
    271
    
    Installing Rear Cover
    271
    
    Removing Rear Cover
    271
  - Fuses
    272
  - Inspection
    273
    
    Pre-Start and Post-Start Inspection Items
    273
    
    Pre-Start Visible Checks
    274
    
    Crane
    275
    
    Hook Block
    275
    
    Outriggers
    275
    
    Wire Ropes
    275
    
    Check / Add Engine Coolant
    276
    
    Engine
    276
    
    Pre-Start Inspection - before Starting Engine
    276
    
    Tracks and Frame
    276
    
    Travel and Crane Controls
    276
    
    Check / Add Engine Oil
    277
    
    Check / Add Fuel
    278
    
    Check / Clean Water Separator
    278
    
    Check / Add Hydraulic Oil
    279
    
    Check / Add Slewing Motor Reduction Gear Case Oil
    280
    
    Check / Add Travelling Motor Reduction Gear Case Oil
    280
    
    Check Battery Charge Level
    281
    
    Check Dust Indicator
    281
    
    Check Fuse Box
    282
    
    Check Horn
    282
    
    Check Outrigger Display
    282
    
    Check Working Light Operation
    282
    
    Adjust Operation Seat
    283
    
    Check / Adjust Rubber Track Tension
    283
    
    Post-Start Inspection - after Starting Engine
    283
    
    Check Outrigger Safety Device Operation
    285
    
    Check Rubber Tracks for Damage and Wear
    285
    
    Check Outrigger Operation
    287
    
    Check Crane Operation
    288
    
    Check Moment Limiter Operation
    289
    
    Check over Winding Detector Operation
    289
    
    Check Engine Exhaust Gas Colour, Noise and Vibration
    290
    
    Check Outrigger Extension Positions
    290
Periodic Maintenance Schedule

291
- Periodic Maintenance
  291
  - Periodic Maintenance Schedule
    291
  - Periodic Maintenance Procedure
    292
- Tension
  292
- Cartridge
  299
- Reduction Gearcase
  304
  - Replace Oil in Winch Reduction Gear Case
    305
- Replace Oil in Winch Reduction Gearcase
  305
  - Replace Oil in Travelling Motor Reduction Gearcase
    306
  - Inspect / Adjust Inlet Valve and Exhaust Valve Clearance
    307
- Coolant
  307
  - Inspect / Clean EGR Valve
    308
- Inspect/Adjust Inlet Valve and Exhaust Valve Clearance
  307
  - Inspect / Clean / Test Fuel Injector
    307
  - Check Crankcase Breather
    307
  - Check / Replace Engine Coolant
    307
- General Machine Maintenance
  308
  - Batteries
    308
    
    Battery Precautions
    308
  - Cautions in Handling Battery
    309
    
    Cautions on Charging Battery
    310
    
    Installation
    310
    
    Remove / Install Battery
    310
    
    Starting Engine with Booster Cable
    311
  - Rubber Tracks
    313
    
    General Information and Precautions
    313
    
    Inspection of Rubber Tracks
    315
    
    Replace Rubber Track
    316
  - Wire Rope
    317
    
    General Information and Precautions
    317
    
    Inspecting Wire Rope
    318
    
    Winch Wire Rope - Correcting Twisted Rope
    318
    
    Winch Wire Rope - Removal
    319
    
    Winch Wire Rope - Installation
    320
    
    Checking / Adjusting Boom Telescoping Wire Rope
    322
  - Inspection, Cleaning and Replacement of Air Cleaner
    324
    
    Inspection
    324
    
    Cleaning/Replacing the Element
    325
  - Cleaning Inside Engine Cooling System
    326
    
    Cleaning Method
    327
  - Draining Contaminant Water/Deposits in Fuel Tank
    328
  - Draining Contaminant Water/Deposits in Water Separator
    328
- Long-Term Storage
  330
  - Before Storing Machine
    330
  - During Storage
    330
  - After Storage
    330
  - For Electric Motor
    330
- Cold Temperature Preparation
  331
  - Lubrication
    331
    
    Coolant
    331
  - Battery
    331
  - Cautions after Completing the Operation
    331
  - After the Cold Weather Is Gone
    331
- Kg SEARCHER HOOK INSPECTION and MAINTENANCE
  332
  - Legal Inspection
    332
  - Consumables
    332
  - Inspection and Maintenance List
    333
    
    Pre-Start and Post-Start Inspection Items
    333
  - Pre-Start - before Starting Engine
    334
    
    E-Boom, Frame and Hook
    334
    
    Greasing
    334
    
    Position Pin and Lynch Pin
    334
    
    Searcher Hook Fix Bolts
    334
  - Pre-Start - after Starting Engine
    334
    
    Moment Limiter for Operation (Searcher Hook Mode)
    334
- Fly-Jib Inspection and Maintenance
  335
  - Legal Inspection
    335
  - Consumables
    335
  - Inspection and Maintenance List
    336
    
    Pre-Start and Post-Start Inspection Items
    336
  - Pre-Start - before Starting Engine
    337
    
    Boom and Frame
    337
    
    Electrical Wiring (Fuse Box)
    337
    
    Fly-Jib Fix Bolts
    337
  - Pre-Start - after Starting Engine
    337
    
    Over Winding Detector
    337
    
    Greasing Fly-Jib Foot Pin
    338
    
    Moment Limiter for Operation (Fly-Jib Mode)
    338
    
    Winch and Boom
    338
  - Irregular Maintenance
    338
    
    Replacement Winch Wire Rope
    338
    
    Greasing Machine Units
    339
- Troubleshooting
  340
  - General
    340
  - Machine Body
    340
  - Engine
    340
  - Electrical Components
    341
  - Remote Control
    342
  - Moment Limiter Error Causes and Actions to be Taken
    345
  - Electric Motor
    346

Maeda MC405C-3 Service Manual (358 pages)

Mini-Crawler Crane

Brand: Maeda | Category: Construction Equipment | Size: 25 MB

Table of Contents
3
Item Page
4
General

9
Construction & Maintenance

23
- Hydraulic Circuit Diagram
  23
  - Hydraulic Units Layout Diagram
    27
- Hydraulic Piping Diagram
  30
- Tank
  66
  - Hydraulic Tank
    66
  - Fuel Tank
    68
    
    Fuel Level Sensor
    70
- Return Mani-Block
  71
- Check Valve
  71
- Engine Assembly
  74
  - ENGINE ASSEMBLY 3TNV88F-EPMB Yanmar
    74
  - Engine Model
    75
  - Name of each Section
    76
  - Certification Name Plate
    77
    
    Emission Control Certification Name Plate
    77
  - Diesel Fuel
    78
    
    Fuel System
    78
    
    Use of Adequate Fuels
    78
    
    Diesel Fuel Specifications
    79
    
    Bio-Diesel Fuels
    79
    
    Priming the Fuel System
    80
  - Coolant
    82
    
    Coolant System
    82
    
    Use of Adequate Coolant
    82
    
    Engine Coolant Specifications
    82
  - Lubricating Oil
    83
    
    Lubricating System
    83
    
    Use of Adequate Lubricant
    83
    
    Engine Oil Specifications
    84
  - Periodic Maintenance Schedule
    85
  - Trouble Shooting
    86
  - Fuel Piping
    90
- Hydraulic Pump
  92
- Travel Control Valve
  96
  - Exterior View and Specifications
    96
  - Inner Parts
    97
  - Inspection and Adjustment
    98
  - Trouble Shooting
    99
- Traveling Motor
  100
  - Exterior View and Specifications
    100
  - Inner Parts
    101
    
    Outline
    101
    
    Basics of Functionality
    102
    
    Function of Automatic Control Valve
    104
    
    Function of Counter Balance Valve
    106
    
    Function of Parking Brake
    107
  - Precautions for Use
    108
    
    Installation
    108
    
    Piping
    108
    
    Lubricating Oil for Gears
    109
    
    General Precautions
    109
- Crane Control Valve
  110
  - Exterior View and Specifications
    110
  - Hydraulic Circuit Diagram
    111
  - Rgb Block
    112
  - Accelerator Block
    114
  - Function Block (Derrick, Winch, Telescopic, Slewing)
    114
  - Solenoid Valve Functioning Principle
    115
- Outrigger Control Valve
  118
  - Exterior View and Specifications
    118
  - Inner Parts
    120
- Outrigger Select Valve
  122
  - Exterior View and Specifications
    122
  - Inner Parts
    123
- Crane Circuit Confluence Valve
  124
  - EXTERIOR VIEW and SPECIFICATIONS
    124
  - Inner Parts
    125
  - Inspection and Adjustment
    126
  - Trouble Shooting
    126
- Traveling Speed Select Valve
  128
  - Exterior View and Specifications
    128
  - Inspection and Adjustment
    129
  - Trouble Shooting
    129
- Rotary Joint
  130
  - Exterior View and Specifications
    130
  - Inner Parts
    131
- Hook Block
  132
  - Hook Block Inspection
    134
- Boom
  136
- Telescopic and Derrick Cylinder
  140
  - Telescopic Cylinder
    140
  - Telescopic Cylinder Hydraulic Circuit System
    142
  - Counter Balance Valve (for Telescopic and Derrick Cylinder)
    143
    
    Structure
    143
    
    Trouble Shooting
    143
    
    Function
    144
  - Sequence Valve (for Telescopic Cylinder)
    145
    
    Function
    145
  - Mechanical Check Valve (for Telescopic Cylinder)
    146
  - Left Side Derrick Cylinder
    148
  - Right Side Derrick Cylinder
    150
- Winch
  152
  - Winch Exterior View
    152
  - Winch Unit Exterior View
    154
    
    Outline of Winch Unit
    155
  - Hydraulic Oil Motor
    156
    
    Inner Parts
    156
    
    Operational Test
    157
    
    Basics of Functionality
    157
    
    Trouble Shooting
    158
  - Winch Reduction Gear
    160
  - Oil Replacement in Winch Reduction Gear Case
    161
  - Replacement Winch Wire Rope
    164
- Slewing System
  166
  - Exterior View
    166
    
    Slewing Bearing Wobble Limit Tolerance
    167
  - Slewing Reduction Gear
    168
  - Hydraulic Oil Motor Inner Parts
    169
  - Slewing Motor Trouble Shooting
    170
- Outrigger
  172
  - Front Outrigger
    172
  - Rear Outrigger
    174
- Outrigger Cylinder
  176
- Assembly and Disassembly of Boom
  186
- Electric Circuit Diagram
  193
- Electrical Wiring System Diagram
  195
- Electric System
  198
  - Engine Harness
    198
  - Remote Controller, Valve, Electric Harness
    202
  - Moment Limiter Harness
    204
  - Electric Harness
    206
  - Over-Winding Detector
    208
    
    Operation Principle
    210
  - Tip-Over Warning Device
    212
Moment Limiter

215
- Moment Limiter Related
  216
  - Display Unit and Converter
    216
  - Front Outrigger Extension Detector
    218
  - Rear Outrigger Extension Detector
    220
  - Boom Displacement Detector
    222
    
    Angle Sensor
    224
    
    Length Sensor Code Reel
    226
  - Load Detector
    228
    
    Pressure Sensors
    229
  - Moment Limiter Accessory
    230
  - Over Un-Winding Detector
    232
  - Pick and Carry Related
    234
- Outrigger Safety Device
  236
  - Rotary Position Detector
    236
  - Ground Setting Detector
    238
  - Boom Stowing Position Detector
    240
- Moment Limiter Overview and Features
  242
- External View of Moment Limiter
  244
  - Display Unit
    244
  - Converter
    245
- Block Diagram
  246
- Connector Diagram
  247
- Connector Pin Assignment
  248
  - Converter Connectors
    248
    
    Display Unit Connectors (M2)
    249
- Input/Output
  250
  - Converter
    250
  - Display Unit
    251
    
    Display Unit Input
    251
    
    Display Unit Output
    252
- Displays
  254
- Switches
  256
- Display Unit; Detail of each Segment
  258
- Start-Up Sequence
  260
- Moment Limiter Functions
  260
- Display of Specific Indicators
  261
- Operation Range Limitation Control
  261
- Calibration Procedure
  262
  - List of Items
    262
  - Procedure
    263
    
    Calibration Work Flow
    263
    
    Call out of Calibration Mode
    263
    
    Calibration of Boom Length
    264
    
    Calibration of Boom Angle
    266
    
    Calibration of Weighing
    268
  - Display Details at Calibration Mode
    271
- Test Mode
  272
  - Call out of Test Mode
    272
  - L01 (Rom/Ram Test)
    273
  - L02 (Led Test)
    273
  - L03 (Switch Test)
    274
  - L04 Input Signal Test
    275
  - L05 Output Signal Test
    276
  - L06 (Load Factor Test)
    277
  - L07 (Verification of Input from Converter)
    277
  - L08 (Time Setting)
    278
  - L09 (Display of the Time to Replace Butteries)
    279
- Pc Mode
  280
- Error Messages
  288
- Trouble Shooting
  290
- Points for Input Voltage Measurement of each Sensor
  292
Interactive Remote Control

294
- Initial Mode Setting Procedure
  294
  - Button Arrangement on Control Panel
    294
  - Establishing Initial Mode
    295
  - Initial Mode for User (a Mode)
    296
  - Initial Mode for Service (B Mode)
    299
  - Initial Mode for Maker (C Mode)
    302
  - Initial Mode Setting
    308
- Receiver
  310
  - Status Display
    310
  - Control Print Card Lacations
    312
    
    Main Print Card (Upper Side) (Mc9141-A)
    312
    
    Main Print Card Lcd Display (Upper Side) (Mc9141-A)
    313
    
    Sub Print Card (Lower Side) (Mc9143-A)
    314
    
    Sub Print Card Lcd Display (Lower Side) (Mc9143-A)
    315
  - Connector Pin Assignment
    316
  - Valve Neutral Setting Procedure
    318
  - Monitor Display Message
    320
    
    Normal Operation Message
    320
  - Fuse in the Receiver
    321
- Voice Messages
  323
- Troubleshooting
  324
  - Electric Motor
    328
Electric Motor

329
- Inverter Panel
  329
  - Structural Drawing
    330
  - External Appearance and Name of each Section
    332
  - Name and Content of the Digital Operator
    333
  - Detail of Inverter Set Items
    335
  - Alarm Display and Countermeasure
    336
    
    Alarm Display
    336
    
    Fault Monitor Display
    336
    
    Method for Releasing (Resetting) the Trip Status
    337
  - List of Alarm Codes
    338
  - Troubleshooting
    342
  - Inspection and Maintenance
    348
    
    Regular Inspection
    348
    
    Periodical Inspection
    349
  - Disposal of the Inverter
    351
- Power Supply Box
  352
- Electric Circuit Diagram
  354

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