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LC785M-8B
Maeda LC785M-8B Crawler Crane Manuals
Manuals and User Guides for Maeda LC785M-8B Crawler Crane. We have
1
Maeda LC785M-8B Crawler Crane manual available for free PDF download: Operation Manual
Maeda LC785M-8B Operation Manual (401 pages)
CRAWLER CRANE
Brand:
Maeda
| Category:
Construction Equipment
| Size: 20 MB
Table of Contents
Table of Contents
3
ITEM Page
4
For Safe Use of Machine
11
Machine Overview
12
Machine Configuration
12
Specified Operations
12
Machine Functions
13
Qualification for Operation
14
Qualification for Crane Operation
14
Terminology
15
Definitions of Terms
15
Diagram of Working Radius and Lifting Height
16
Rated Total Load Chart
17
Necessary Information for Service
20
Safety
23
Basic Precautions
24
Precautions before Starting Operation
24
Preparations of Safety Operation
25
Precautions for Fire Prevention
27
Precautions When Getting on or off
28
Other Precautions
29
Driving Related Precautions
30
Precautions for Job Site
30
Precautions When Starting Engine
33
Checking before Operation
35
Precautions When Starting to Move Machine
35
Precautions When Working with Crane
38
Transport Precautions
46
Towing Precautions
47
Maintenance Precautions
48
Precautions before Maintenance
48
Precautions During Maintenance
51
Safety Label Locations
55
(See Operation 3.1.1 CHECKING before STARTING ENGINE (VISIBLE CHECKS))
62
Operation
65
Machine each Section
66
Machine each Unit
66
Operator's Compartment Equipment
67
Machine Monitor
68
Moment Limiter Related Switch Box
69
Explanation of Devices
70
Machine Monitor
70
Basic Operation of Machine Monitor
71
Emergency Stop Items
74
Caution Items
76
Basic Check Items
78
Meter Display Portion
79
Monitor Switches Portion
85
Handling Function Switches
91
Switches
104
Control Levers and Pedals
113
Moment Limiter Configuration
117
Moment Limiter(Overload Detector)
117
Function Moment Limiter
118
Moment Limiter Operations
120
Names of Moment Limiter Display Unit
122
Moment Limiter Functions
131
Moment Limiter Starting Status
135
Moment Limiter Working Envelope Setting
135
Pick & Carry / Staitionary Mode Select
136
Moment Limiter Error Causes and Actions to Taken
137
Over Hoist Detector
138
Air Conditioner Control Panel
139
Air Conditioner Controls
139
Air Conditioner Operation Method
143
Inspection and Maintenance of Air Conditioner
149
Use Air Conditioner with Care
149
Control Panel
150
Radio
150
Control of Radio
152
Use Radio with Care
154
Fuse
155
Fusible Link
156
Power Outlet
157
Controllers
158
Windshield
159
Emergency Escape Hammer
164
Sliding Door
164
Cap with Lock
165
Engine Hood
167
Maintenance Door on Rear Left
168
Maintenance Door on Rear Right
168
Battery Inspection Cover
169
Ashtray
170
Cup Holder
170
Grease Pump Holder
170
Operation Manual Storage
170
Wind-In Type Seat Belt
171
Machine Operations and Controls
172
Checking before Operation
172
Checking before Starting Engine (Visible Checks)
172
Checking Hook Block
173
Checking Wire Ropes
173
Checking Around Operator's Cab
174
Checking Around Undercarriage
174
Checking Around Upper Structure
174
Checking before Starting Engine
175
Checking/Refilling Engine Coolant
175
Checking/Refilling Oil Level in Engine Oil Pan
176
Checking/Refueling Fuel Level in Fuel Tank
177
Checking/Refilling Oil Level in Hydraulic Tank
178
Checking Dust Indicator
180
Checking for Water, Sediment in Water Separator, Drain Water
181
Drain Water and Sediment from Fuel Tank
182
Checking Electrical Wiring
183
Checking Function of Horn
183
Checking Working Lamp
183
Adjusting Operator's Seat
184
Adjusting Mirrors
185
Operations before Starting Engine
187
Checking after Starting Engine
189
Checking Engine Exhaust Gas Color, Noise and Vibration
189
Checking of Engine Acceleration and Deceleration
189
Checking of Engine Start Ability and Noise
189
Checking Crane Operations
190
Checking Operation of Moment Limiter
191
Checking Operation of over Hoist Detector
191
Normal Starting Engine
192
Starting Engine
192
Starting Engine in Cold Weather
194
Operations after Starting Engine
197
Engine Warm-Up
198
Hydraulic Equipment Warm-Up
199
Operation after Completion of Warm-Up Operation
205
Stopping Engine
206
Breaking-In Machine
207
Machine Travelling Posture
208
Starting/Moving/Stopping Machine
209
Steering Machine
213
Working Mode Operation
216
Cautions before Crane Operation
217
Operations before Operating the Crane
219
Crane Operation Posture
221
Hook Raising / Lowering Operation
222
Normal Hook Raising/Lowering Operation
222
High Speed Hook Raising / Lowering Operation
223
Hook Raising Operation by Hook Stowage Switch
224
Boom Derricking Operation
225
Boom Telescoping Operation
226
Slewing Operation
227
Acceleration Operation
228
Crane Operation for Temporary Hook Block Stowage
229
Stowage Operation of Crane
229
Crane Operation for Regular Hook Block Stowage
232
Do's and Don'ts During Operation
235
Pick & Carry Operation
238
Posture for Pick & Carry Operation
239
Operations During Pick & Carry Operation
240
Releasing Pick & Carry Operation Posture
240
Operation of Blade
241
Precaution of Blade Operation
241
Operation of Blade
242
Working with a Blade Ground Levelling
242
Parking Machine
243
After Stopping Engine
244
Before Stopping Engine
244
Locking
244
Machine Inspection after Daily Work
244
Cautions in Travelling
245
Handling Wire Cables
248
Benchmark for Replacing Wire Cables
248
Winch Wire Rope Fall Mode and Rated Total Load
250
What to Do with Twisted Winch Wire Rope
251
Transportation
254
Loading / Unloading
255
Loading
256
Securing Machine
258
Unloading
259
Lifting Machine
260
Lifting the Machine in the Boom Lowered Posture
260
Lifting up the Machine in the Boom Raised Posture
262
Transportation Procedure
263
Handling in Cold Weather
264
Preparing for Low Temperature
264
Long Term Storage
266
After Storage
266
Before Storage Machine
266
During Storage
266
Troubles and Actions
267
Phenomena that Are Not Failures
267
Running out Fuel
267
Method for Towing
268
Cautions in Battery Handling
269
Discharged Battery
269
Battery Removal and Installation
270
Cautions in Battery Charging
271
Starting Engine with Booster Cable
272
Electrical System
274
Other Trouble
274
Chassis
275
Engine
276
Electronic Control System
278
Moment Limiter
279
Over Hoist Detector
280
Precautions Regarding Maintenance
282
Basic Maintenance
284
Legal Inspection
287
Safety Critical Parts
288
Consumables
289
Other Components
290
Use of Fuel, Coolant and Lubricant
291
Use of Fuel, Coolant and Lubricants According to Ambient Temperatures
291
Standard Tightening Torque List
293
Tightening Torque Specifications
293
Inspection and Maintenance List
294
Maintenance Procedures
297
Checking before Operation
297
Initial 500-Hour Maintenance (Only for First Time Maintenance of a New Machine)
297
Irregular Maintenance
298
Replacement Winch Wire Rope
298
Checking/Adjusting Boom Telescoping Wire Rope
304
Checking, Cleaning and Replacing Air Cleaner Element
307
Cleaning Inside of Cooling System
311
Checking Level of Battery Electrolyte
314
Checking/Adjusting Track Tension
316
Checking/Tightening Track Shoe Bolts
316
Checking Window Washer Fluid Level, Adding Fluid
318
Checking/Maintenance Air Conditioner
319
Checking/Cleaning/Greasing Cab Slide Door Rail and Roller
320
Checking Gas Spring
321
Greasing Machine Units
322
Maintenance Every 50 Hours
322
Checking/Refilling Oil in Swing Machinery Case
324
Maintenance Every 100 Hours
324
Checking/Refilling Oil in Travel Motor Reduction Gear Case
326
Maintenance Every 250 Hours
326
Checking/Refilling Oil in Winch Motor Reduction Gear Case
327
Checking/Adjusting Cooling Fan Belt Tension
328
Checking/Adjusting Air Compressor Belt Tension
330
Maintenance Every 500 Hours
331
Replacement of Engine Lubricating Oil and Oil Filter Cartridge
331
Replacement Fuel Pre-Filter Cartridge
333
Checking Swing Pinion Grease Level, Adding Grease
335
GREASING SWING CIRCLE (Slew Ring Bearing)
335
Cleaning/Checking Radiator Fins, Oil Cooler Fins, Fuel Cooler
336
Fins, and Air Conditioner Condenser Fins
336
Cleaning Air Conditioner Fresh/Recirc Filters
337
Replacement Breather Element in Hydraulic Tank
339
Maintenance Every 1000 Hours
340
Replacement Oil in Swing Machinery Case
340
Greasing Swing Machinery Bearing
342
Replacement Oil in Travel Motor Reduction Gear Case
343
Replacement Oil in Winch Motor Reduction Gear Case
344
Hydraulic Oil Return Filter Cartridge Replacement
346
Hydraulic Line Filter Element Replacement
348
Replacement Fuel Main Filter Cartridge
349
Checking All Tightening Points of Engine Air Intake Pipe Clamps
350
Checking Alternator and Starter Motor
351
Checking/Adjusting Engine Valve Clearance
351
Maintenance Every 2000 Hours
351
Checking Water Pump
352
Maintenance Every 4000 Hours
352
Replacement Accumulator (for Control Circuit)
352
Maintenance Every 5000 Hours
353
Replacing Hydraulic Tank Oil and Cleaning Strainer
353
Bleeding Air from Hydraulic System
356
Specifications
361
Specification List
362
Specification Dimensional Drawing
364
Rated Total Load Chart
365
Working Radius and Lifting Height
368
Fly-Jib
371
Precautions of Fly-Jib Operation
372
Safety Label Location
374
Safety Label Location at Fly-Jib
374
Working Range Chart
375
Total Rated Load Chart
376
Fly-Jib each Section
377
Fly-Jib Installation and Stowage
378
Fly-Jib Installation
379
Extending No.2 Fly-Jib
385
Retractimg No.2 Fly-Jib
385
Fly-Jib Stowage
386
Handling Moment Limiter
390
Moment Limiter Display
390
Prior to Use Moment Limiter, Safety Precautions
392
Fly-Jib Mode Switch Display
393
Moment Limiter Functions
393
Fly-Jib Mode Switch (Fly-Jib Operation)
394
Setting of Operating Conditions
394
Operations
395
Transportations
395
Inspection and Maintenance
396
Maintenance Every 50 Hours
396
Specifications
397
Dimensions
397
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