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Well Manager 2.0
Lufkin Well Manager 2.0 Manuals
Manuals and User Guides for Lufkin Well Manager 2.0. We have
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Lufkin Well Manager 2.0 manual available for free PDF download: User Manual
Lufkin Well Manager 2.0 User Manual (332 pages)
Rod Pump Controller
Brand:
Lufkin
| Category:
Controller
| Size: 10 MB
Table of Contents
Table of Contents
3
Section 1: General Information
11
Manual Overview
13
Notes, Cautions, and Warnings
13
Notes
13
Cautions
13
Warnings
13
Illustrations and Photographs
14
Safety Guidelines
14
Technical Support
15
Section 2: System Overview
19
Section Overview
19
System Description
19
Operation Modes
20
Primary Control Functions
20
Communication Protocol
22
Operator Interface
23
Keypad
23
LCD Display
24
Status Information
25
Language Selection
26
Control Parameter Programming
26
Mobile Display Options
27
Laptop Computers
27
Smartphones and Tablets
32
Apple Devices
32
Android Devices
32
Internal System Components
33
Communication Gateway
34
Controller Module
35
HMI Module
36
Power Supply
36
Terminal Blocks
36
Digital Transducers
37
Polished Rod Load Cell
37
Hall-Effect Transducers
37
Section 3: Technical Specifications
39
Section Overview
41
Enclosure
41
Environmental Operating Range
41
Power Requirements
41
Communication Gateway and HMI
42
Mark Vie GP Controller with Local I/O
43
Certifications
44
Section 4: Installation and Wiring
47
Section Overview
47
System Components
47
Site Selection
47
Installing the Mounting Post
48
Required Tools
48
Installation Procedure
48
Installing the Lufkin Well Manager 2.0 Controller
49
Required Tools
49
Recommended Wiring Specifications
49
Installation Procedure
51
Installing Motor Control Relay and Optional Relays
53
Tools Required
53
Installation Procedure
53
Installing the Polished Rod Load Cell
54
Tools Required
54
Installation Procedure
55
Installing the Motor RPM Hall-Effect Transducer
57
Tools Required
57
Parts Required
57
Installation Procedure
57
Installing the Crank Arm Hall-Effect Transducer
59
Tools Required
59
Installation Procedure
59
Power Wiring
62
System Grounding
62
Signal Wiring
64
Load Cell Cable
65
Hall-Effect Transducer Cables
65
Shielded Cables
65
Relay Wiring
66
Wiring Diagram
66
Section 5: Quick Start Feature
71
Section Overview
71
Parameter Programming
71
Starting the Quick Start Procedure
72
Operational Limits 1
73
Operational Limits 2
77
Operational Limits 3
79
Operational Limits 4
81
Load and Position Configuration
83
Prime Mover Configuration
84
Pumping Unit Configuration
85
Rod Taper Configuration
89
LWT/PIP Parameters
92
Start Motor
97
Reference NREV Calibration
98
Dynagraph Configuration
99
Surface Card
99
Display Options
99
Downhole Card
102
Both Cards
103
Completing the Quick Start Procedure
104
Section 6: Operation
105
Section Overview
107
System Starting and Stopping
107
Reset Malfunction
108
Log In/Log out
109
Section 7: System Configuration
113
Section Overview
113
System Menu Screens
113
Date and Time
114
Daylight Savings Time
115
Greenwich Mean Time (GMT)
116
Simple Network Time Protocol (SNTP)
116
Version and Serial Number
117
Reset Settings
117
Resetting Controller Parameters
118
Resetting Alarms
118
Reset Event Log
119
Unit Preferences
120
Manage Users
122
Add User
124
Remove User
125
Edit User
126
Edit Administrator Functions
127
Enable/Disable Users
128
Diagnostics
129
Communication Diagnostics
129
Keypad Diagnostic
130
Sleep Configuration
131
Advanced Features
132
USB Card/Register Log
133
Section 8: Controller Programming
135
Section Overview
137
Overview of Parameter Programming
137
RPC Programming
139
Site Information
139
Pumping System Configuration
140
Load/Position Configuration
153
Operational Limits Configuration
159
VSD Configuration
168
Gauge-Off Time and Peak Energy Management
168
RPC Miscellaneous I/O
169
Advanced RPC Applications
170
Pump Tag Mitigation
171
PTM Configuration
172
Pattern Matching
173
Speed Sensor
174
General I/O Programming
176
Analog Input Configuration
177
Analog Output Configuration
179
Digital Configuration
181
Accumulator Configuration
183
Pseudo Digital Input Configuration
185
Pulse Configuration
187
Communication Setup
189
Radio Port Configuration
189
Serial Port Configuration
190
Ethernet Port Configuration
191
Network Configuration
192
Modbus Master Configuration
193
VSD Communication
197
Zenith Downhole Gauge
198
Function Block Variable Configuration
199
Function Block Variable Command
200
Function Block Variable Alarm
201
Function Block Variable Status
202
Function Block Variable Configuration
203
AGA Configuration
205
AGA Parameter
206
NX-19 Parameter
207
Temperature/Pressure
207
Section Overview
211
Main Status Data Screens
211
Well Status
211
Violation Status
213
Downhole Gauge Status
215
Stroke Status
216
Power Values
216
Control Override Status
217
Event Data
218
RPC Event Log
219
Shutdown Event Log
219
Alarm Event Log
220
RPC Timestamped Events
221
VSD Status
221
Supplemental Status
221
Gearbox Torque
222
Function Block Variable Summary
223
AGA Status
225
Modbus Master
226
Production Status
227
Hardware Input/Output Status
228
Analog Input Status
229
Analog Output Status
230
Accumulator Status
231
Digital Input/Output Status
232
Pseudo Digital Input Status
233
RPC I/O Status
234
Historical Status
234
Section Overview
237
Dynagraph Screen
237
Surface Card
237
Status Data
238
Downhole Card
242
Both Cards
243
Historical Dynagraph Cards
244
Malfunction Cards
244
Stored Cards
246
Pump up Cards
247
Start Cards
248
Shutdown Cards
249
Section 11: Historical Status Data
251
Section Overview
253
Historical Data Description
253
RPC Data
254
Previous 60 Days
255
Minimum Load
257
24 Hour VSD Speed
262
24 Hour On/Off Percentage Runtime
262
Last 20 Runtimes
263
Last 400 Loads
263
2880 Historical
264
Historical AGA Data
266
AGA Previous 60 Days
266
Last 24 Hours (8 Minute Averages)
267
Auxiliary Function Data
268
Analog Input 24 Hour
269
Analog Input 60 Day
270
Accumulator 24 Hour
271
Accumulator 60 Day
272
Pulse Accumulator 24 Hour
273
Pulse Accumulator 60 Day
274
Section Overview
277
Types of Well States
277
Well States Involved in Downtime
277
Well States Involved in Malfunctions
277
Well States Not Observed
277
Well State Descriptions
278
Section 13: Troubleshooting
285
Section Overview
287
Well States
287
Load/Position Data and Dynagraphs
287
Setpoint Violations and Malfunctions
288
Inputs to the LWM 2.0 Controller
289
Load Signal Input
289
Load Cell and Cable
290
Digital Position Signal Inputs
291
Diagnostics
292
Outputs from the LWM 2.0 Controller
292
Appendix A: Pump Intake Pressure and Lufkin Well Test Theory
293
Appendix Overview
295
Overview of PIP and LWT
295
Theory of PIP Calculated from Downhole Card
295
Theory of LWT Calculated from a Downhole Card
299
Advanced LWT Algorithm
299
Basic LWT Algorithm
300
Calibration (K) Factor
302
Consider Formation Pressure Query Feature
302
Case 1
304
Case 2
304
Appendix A: Expanded IO
305
Appendix Overview
307
Expanded I/O Configuration
307
Expansion Board Analog Input Configuration
308
Expansion Board Analog Output Configuration
310
Expansion Board Digital Configuration
311
Expansion Board Accumulator Configuration
313
Expansion Board Pseudo Digital Input Configuration
314
Expansion Board Pulse Configuration
316
Expansion Board Input/Output Status
318
Expansion Board Analog Input Status
319
Expansion Board Analog Output Status
320
Expansion Board Accumulator Status
322
Expansion Board Digital Input/Output Status
323
Expansion Board Pseudo Digital Input Status
325
Expansion Board Pulse Status
326
Expansion Board Health Status
328
Historical Data
328
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