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Lorentz PS1800 Manuals
Manuals and User Guides for Lorentz PS1800. We have
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Lorentz PS1800 manuals available for free PDF download: Instructions For Installation Operation Service, Installation Operation & Maintenance, Solar Pumping Planning Manual
Lorentz PS1800 Installation Operation & Maintenance (51 pages)
Solar Water Pump Systems
Brand:
Lorentz
| Category:
Water Pump
| Size: 5 MB
Table of Contents
Table of Contents
2
1 Introduction
4
2 Warnings
4
3 Installing the Solar Array
6
Location of the Solar Array
6
Solar Array Assembly Methods
6
Solar Array Mounting Rack
6
Orienting the Solar Array to Solar South
6
Figure 1: Suncompass
6
Setting the Solar Array Tilt Angle
7
Table 1: Solar Array Tilt Angles by Latitude
7
4 Electrical Installation
8
4.1 Controller, Junction Box and Conduit
8
Figure 2: Transportation Protection Caps and Boots
8
Figure 4: Conduit Holes
9
Figure 3: Typical Assembly of Controller and Junction Box on the Solar Array Mounting
9
4.2 Grounding and Lightning Protection
10
4.3 Solar Array Wiring
11
Figure 5: Two Types of PV Module Junction Systems
11
4.4 Solar Array Disconnect Switch in the Junction Box
12
Junction Box (Controller Input) Wiring
12
Figure 6: Controller Terminals
12
4.6 Maximum RPM Setting
13
4.7 Submersible Pump Cable and Splice
13
Figure 7: Terminals Inside the PS Controller
13
Figure 8: Cable Splice
13
4.8 Wiring Order for Correct Rotation
14
Low-Water Probe for Dry-Run Protection
15
Figure 9: Low-Water Probe Installed in the Standard Position, for a Pump that Is Positioned Vertically
15
Automatic Control for Full-Tank Shutoff
16
Figure 10: Float Switch Scheme
16
Figure 11: Wiring a "Normally Open Float Switch
16
Figure 12: Wiring a "Normally Closed/Reverse Action Float Switch
16
Battery-Based Systems
18
Pressurizing Systems
19
Figure 13: Wiring for Pressure Switch
19
Figure 14: Typical Assembly for Automatic Water Pressurising
19
5 Preparing to Install the Pump
20
Warnings for Handling Helical Rotor Pumps
20
Assembling the Rotor on the Motor Shaft
20
Figure 15: Assembling the Rotor on the Motor Shaft
20
Drop Pipe
21
Figure 16: Hose Clamp to Reinforce a Plastic Reducer Bushing
21
Safety Rope and Binding
22
Figure 17: Safety Rope
22
Installation in a Surface Water Source
23
Deep Well Setting - How Deep
23
Figure 18: Minimum Angle When Positioning the Pump in an Inclined Position
23
Coping with Dirty Water Conditions
24
Utilizing a Low-Production Water Source
24
Figure 19: Stilling Tube for HR Pumps
24
Installing the Pump under a Windmill or Hand Pump Cylinder
25
6 In-Well Assembly and Installation
25
Rubber Spacers
25
Machine Installation
25
Figure 20: Bypass Foot Valve Assembly with Offset Elbows to Fit a Drilled Well Casing
25
Figure 21: Pump Head with and Without Rubber Spacers
25
Table 2: Pump Heads with and Without Rubber Spacers
25
Hand Installation
26
Sanitizing the Well
26
7 Operating the Pump
27
Table 3: Pump Speed Indication
27
Page 2 | V100820 Errors Excepted and Possible Alterations Without Prior Notice
28
8 Trouble Shooting
29
If the Pump Does Not Run
29
Inspect the System
30
Electrical Testing
31
Table 4: AC Running Current PS200 and PS600 Systems
32
Table 5: AC Running Current PS1200 Systems
32
Table 6: AC Running Current PS1800 Systems
32
If the Pump Runs but Flow Is Less than Normal
33
9 Electrical Testing Illustrated
33
Testing the Solar Array (DC)
34
Figure 22: Test 1+2
34
Figure 24: Test 2A
34
Figure 25: Test 4
34
Figure 23: Test 4A
34
Table 7: Testing the Solar Array (DC)
34
Testing the Pump Circuit (AC and Resistance)
35
Testing the Low-Water Probe Circuit
35
Figure 26: Test 6
35
Figure 27: Test 6A
35
Figure 28: Test 7
35
Table 8: Testing the Pump Circuit (AC and Resistance)
35
Table 9: Testing the Low-Water Probe Circuit
35
Testing the Full-Tank Float Switch (or Pressure Switch) Circuit
36
Table 10: Testing the Full-Tank Float Switch (or Pressure Switch) Circuit
36
10 Maintenance
37
Controller and Pump
37
Solar Array
37
Electrical Wiring
37
11 Standards, Environmental and Temperature Specifications
37
12 Reference Section
38
Principles of Operation
38
Helical Rotor Models
39
Figure 29: Helical Rotor Pump Head
39
Figure 31: Motor with Helical Rotor Attached, Stator Housing Removed
39
Figure 30: Close-Up of Helical Rotor
39
Water Pipe Sizing Chart
40
Table 11: Friction Loss in Plastic Pipe with Standard Inside Diameter (SIDR)
40
Wellhead Assemblies for Drilled Wells
41
Figure 33: Pitless Adapter System
41
Figure 32: Well Seal System
41
Water Storage for Solar Water Pumps
42
Figure 34: Water Storage System
42
Monitoring a Solar Pump System
43
Freeze Protection for Solar Water Pumps
43
Selecting and Using Meters for Electrical Testing
44
Measuring Solar Energy Intensity
44
Glossary of Solar Electricity and Water Pumping
45
Calculating Pumping Efficiency and Power Requirement
47
System Wiring Diagram for Solar-Direct (Non-Battery) Systems
48
Table 12: Max Open-Circuit Voltage for PV Modules
48
System Wiring Diagram for Battery Systems
49
Table 13: Max Open-Circuit Voltage for PV Modules
49
13 System Report
50
System and Components
50
Installation
50
14 Recent Updates
51
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Lorentz PS1800 Instructions For Installation Operation Service (68 pages)
SOLAR WATER PUMP SYSTEMS
Brand:
Lorentz
| Category:
Water Pump
| Size: 3 MB
Table of Contents
Table of Contents
2
Warnings
4
System Report Form
5
Introduction
8
Photo Gallery
9
Installing the Solar Array
11
Location of the Solar Array
11
Solar Array Assembly Methods
11
Solar Array Mounting Rack
11
Orienting the Solar Array to Solar South
12
Setting the Solar Array Tilt Angle
13
Electrical Installation
14
Controller, Junction Box, and Conduit
14
Grounding and Lightning Protection
16
Solar Array Wiring
18
Solar Array Disconnect Switch in the Junction Box
19
Junction Box (Controller Input) Wiring
20
Maximum RPM Setting
21
Submersible Pump Cable and Splice
22
Wiring Order for Correct Rotation
23
Low-Water Probe for Dry-Run Protection
24
Automatic Control for Full-Tank Shutoff
25
Battery-Based Systems
27
Pressurizing Systems
28
Preparing to Install the Pump
30
WARNINGS about Handling Helical Rotor Pumps
30
Drop Pipe
31
Safety Rope and Binding
32
Installation in a Surface Water Source
33
Deep Well Setting - How Deep
34
Coping with Dirty Water Conditions
34
Utilizing a Low-Production Water Source
35
Installing the Pump under a Windmill or Hand Pump Cylinder
35
In-Well Assembly and Installation
36
Rubber Spacers (Models -07, -10, -14, -20 Only)
36
Machine Installation
37
Hand Installation
37
Sanitizing the Well
38
Operating the Pump
39
Trouble Shooting
41
If the Pump Doesn't Run
41
Inspect the System
42
Electrical Testing
43
Table of AC Running Current for PS200 and PS600 Systems
44
Table of AC Running Current for PS1200 Systems
44
If the Pump Runs but Flow Is Less than Normal
46
Problem Report Form
47
Electrical Testing Illustrated
50
Maintenance
54
Controller and Pump
54
Solar Array
54
Electrical Wiring
54
Manufac-Turer's Warranty
55
Standards, Environmental and Tempera-Ture Specifi-Cations
55
Reference Section
56
Principles of Operation
56
Water Pipe Sizing Chart
58
Wellhead Assemblies for Drilled Wells
59
Water Storage for Solar Water Pumps
60
Monitoring a Solar Pump System
61
Freeze Protection for Solar Water Pumps
61
Selecting and Using Meters for Electrical Testing
62
Measuring Solar Energy Intensity
62
Glossary of Solar Electricity and Water Pumping
63
Calculating Pumping Efficiency and Power Requirement
67
System Wiring Diagram for Solar-Direct (Non-Battery) System
68
Lorentz PS1800 Solar Pumping Planning Manual (25 pages)
Solar Water Pump Systems
Brand:
Lorentz
| Category:
Water Pump
| Size: 2 MB
Table of Contents
Table of Contents
2
1 Introduction
4
2 Warnings
4
3 Installing the Solar Array
6
Location of the Solar Array
6
Solar Array Assembly Methods
6
Solar Array Mounting Rack
6
Orienting the Solar Array to Solar South
6
Figure 1: Suncompass
6
Setting the Solar Array Tilt Angle
7
4 Electrical Installation
8
Controller, Junction Box and Conduit
8
Figure 2: Transportation Protection Caps and Boots
8
Figure 3: Position of Holes for Fixation for PS150, PS200
9
Figure 5: Steel Conduit Threads for PS150, PS200
9
Figure 4: Position of Holes for Fixation for PS600, PS1200, PS1800
9
Figure 6: Steel Conduit Threads for PS600, PS1200, PS1800
9
Figure 8: Conduit Holes
10
Grounding and Lightning Protection
11
Solar Array Wiring
12
Figure 9: Two Types of PV Module Junction Systems
12
Solar Array Disconnect Switch in the Junction Box
13
Junction Box (Controller Input) Wiring
13
Figure 10: Controller Terminals
13
Maximum RPM Setting
14
Submersible Pump Cable and Splice
14
Figure 11: Terminals Inside the PS Controller
14
Figure 12: Cable Splice
14
Wiring the Pump
15
Wiring Order for Correct Rotation
15
Low-Water Probe for Dry-Run Protection
16
Figure 13: Low-Water Probe Installed in the Standard Position, for a Pump that Is Po
16
Automatic Control for Full-Tank Shutoff
17
Figure 14: Float Switch Scheme
17
Figure 15: Wiring a "Normally Open Float Switch
17
Figure 16: Wiring a "Normally Closed/Reverse Action Float Switch
17
Battery-Based Systems
19
Pressurizing Systems
20
Figure 17: Wiring for Pressure Switch
20
Figure 18: Typical Assembly for Automatic Water Pressurising
20
5 Preparing to Install the Pump
21
Warnings for Handling Helical Rotor Pumps
21
Assembling the Rotor on the Motor Shaft
21
Figure 19: Assembling the Rotor on the Motor Shaft
21
Drop Pipe
22
Figure 20: Hose Clamp to Reinforce a Plastic Reducer Bushing
22
Safety Rope and Binding
23
Figure 21: Safety Rope
23
6 In-Well Assembly and Installation
24
Installation in a Surface Water Source
24
Deep Well Setting - How Deep
24
Installation
24
Figure 22: Minimum Angle When Positioning the Pump in an Inclined Position
24
Coping with Dirty Water Conditions
25
Utilizing a Low-Production Water Source
25
Figure 23: Stilling Tube for HR Pumps
25
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