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CDM835EX.00I
Lonking CDM835EX.00I Wheel Loader Manuals
Manuals and User Guides for Lonking CDM835EX.00I Wheel Loader. We have
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Lonking CDM835EX.00I Wheel Loader manual available for free PDF download: Operation Manual
Lonking CDM835EX.00I Operation Manual (145 pages)
Wheel Loader
Brand:
Lonking
| Category:
Construction Equipment
| Size: 11.89 MB
Table of Contents
Preface
1
Table of Contents
2
Contents
2
Chapter Isafety Precautions
7
Description of Safety Signs
7
Description and Locations of Safety Signs
7
Warning Sign of Reversing
8
Warning Sign of the Anti- Freeze Fluid
8
Warning Sign of Maintenance and Transportation
8
Warning Sign of Lift Arm
9
Safety Warning Sign of Hinge
9
Warning Sign of Fan
10
Warning Sign of no Trample
10
Distributing Diagram of Grease Nipple and Lubricating Points
10
Machine Nameplate
11
Lifting and Binding Sign
11
Hydraulic Oil Sign
12
Schematic Diagram of Use of Triangle Iron
12
Fuel Sign
12
Warning Sign for Scraping
13
Attachment Nameplate
13
Sign of Flusher Container
13
Warning Sign of Preventing Sinking Movement
14
Safety Exit Sign
14
Scalding Warning Sign at High Temperature Place
14
Remarks for Long Time Standstill
15
Sign of Battery Connecting Wire
15
Combination of Warning Signs
16
Unauthorized Modification
17
General Safety Precautions
17
Safety Regulations
17
Protective Devices
18
Safety Precaution for Internal Cab
18
Working Clothes and Personal Protective Equipments
19
Getting on and off the Machine
20
Fire Prevention of Oil Products
21
Precautions When Operating at High Temperature
22
Protection of Asbestos Dust Hazard
22
Face Mask and Earplug
23
Fire Extinguisher and First-Aid Kit
23
Prevention of Rolling Injury or Cut off
23
Ether (if Your Machine Is Equipped with Ether Cold Starting Device)
24
Make Sure a Good Ventilation When Operating in an Enclosed Space
24
Pipeline, Hard Pipe and Flexible Pipe
25
Coolant
26
Protection from Falling or Flying Objects
26
Safety Precaution of Operation
27
Site Safety
27
Check before Engine Start-Up
28
Engine Start-Up
30
Check after Engine Starting up and before Machine Operation
31
Precautions When the Machine Begins to Travel
32
Precautions When the Machine Is Traveling
32
Check When Changing Direction
33
Prohibited Operation
34
Precautions When Traveling on the Slope
34
Beware of High Voltage Cables
36
Precaution for Operation
37
Methods of Using a Brake
38
Precautions When Operating on Snowy Days
38
Precautions for Operation in Cold Areas
38
Do Not Operate the Machine on Soft Ground
39
Precautions When Parking the Machine
40
Precautions When Loading the Machine
40
Precautions of Machine Transportation
41
Precautions for Drag
41
Precaution for Use and Maintenance of the Battery
42
Precatution for Start-Up with Booster Cable
43
Precautions for Battery Charge
44
Maintenance Precautions
44
Fault Notification
44
Cleaning before Repair and Maintenance
45
Keep Cleanness of Workplace
45
Designation of Responsible Person
45
Checking Water Level of Radiator
45
Operating before Repair and Maintenance
46
Support of Working Device
46
Appropriate Tools
46
Regular Replacement of Critical Safety Parts
47
Illumination
47
Fire Prevention
47
Persons for Repair and Maintenance
48
Attachments
48
Maintenance under Machine
49
Maintenance with the Frame Supported up
49
Maintenance on the Top of the Machine
49
Maintenance When Engine Is Working
50
No Leaving of Foreign Matter Inside Machine
51
Precautions in the Use of Hammer
51
Welding Repair
51
Precautions for Battery Maintenance
52
Treatment of Abnormal Status
52
Fill of Fuel or Lubricating Oil
52
Handling of High-Pressure Hose
53
Precautions of High-Pressure Oil
53
Prevention Measures of Maintenance in High
54
Temperature or High Pressure
54
Waste Disposal
54
Precautions of Tire Maintenance
54
Precautions of Tire Storage
56
Catalog and Replacement Cycle of Critical Safety Parts
56
Chapter II Operation and Control
58
Main Performance Parameters and Specification
59
Outline Drawing of Cdm835N Wheel Loader
62
Purpose
63
Chapter III Operation Instructions
64
Steering Wheel
64
Negative-Pole Switch of Battery
64
Starter Switch
65
Service Brake Pedal
66
Accelerator Pedal and Instrument Panel Adjusting Mechanism
67
Gear-Shift Handle
67
Pilot Joystick
68
Lamps and Their Switches
68
Instrument Assembly and Horn Switch
71
Instrument Assembly
72
Horn Switch
74
Switch of Air Conditioning System
74
Warm Water Valve
75
Seat Adjustment
75
Safety Belt
77
Cab Door Lock
77
Use of Locating Lock
77
Adjustment to Rear-View Mirror
78
Turning Lamps and Full-Beam/Low-Beam Headlights
78
Charging Dock
79
Sunshade
79
Player
80
Chapter IV Operation
82
Notices on Operation of New Loader
82
Running-In of New Loader
83
Requirements on Running-In of New Loader
83
Operations to be Carried out after Eight Hours of Running-In
83
Operations to be Carried out after Expiration of Running-Periods
84
Operation of Loader
84
Inspection before Startup of Engine
84
Startup of Engine
85
Travelling of Loader
86
Parking of Loader
88
Working of Loader
90
Preparation before Working
90
General Techniques
91
Work Method
94
Transportation of Loader
95
Hoisting of Loader
96
Operation in Cold Weather
99
Precautions for Operation at Low Temperature
99
Operations to be Carried out after Completion of
100
Works in each Day
100
After Cold Weather Has Ended
100
Operation under Special Conditions
100
Operation under Extremely Cold Conditions
100
Operation under Extremely Hot Weather
101
Peration in Dusty or Sandy Area
102
Peration in Rainy and Humid Environment
103
Peration in Salt Water
103
Operation at High Altitude
103
Chapter Vmaintenance and Repair
105
Preparation before Maintenance
105
Regular Maintenance
105
Lubrication Chart
114
The Chinese and Foreign Oil Type List for Wheel Loader115
115
Oil Information
116
Universal Torque Table
116
Maintenance of the Engine Coolant
117
Coolant Composition
118
Adding Coolant
119
Inspect Coolant Level Regularly
120
Cleaning of Cooling System
121
Engine Air Filter Maintenance
122
Maintenance and Replacement of Main Core of the Air Filter
122
Replacement of Safe Filter Element of Air Filter
124
Clean Dust Collection Cup of the Air Filter
124
Use of Fuel System and Related Maintenance
124
Fuel Tank Cleaning
124
Fuel Oil Level Inspection
125
Application and Replacement of Fuel Filters
125
Application and Replacement of Fuel Pre-Filters.125
125
Maintenance of Engine Oil
126
Replacement of Engine Oil
126
Replacement of Engine Oil Filter
127
Inspect Electrical System
127
Inspect Battery
128
Inspect Electrical Devices
128
Soldering
130
Transmission Oil Maintenance
131
Inspect Oil Level of Gearbox
131
Transmission Oil Replacement
131
Maintenance of Drive Axle Oil
132
Inspect Oil Level of Drive Axle
132
Replacement of the Drive Axle Oil
133
Inspection and Replacement of Tire
133
Maintenance for Long Time Parking
134
Maintenance under Special Conditions
134
Maintenance of Hydraulic Oil
135
Inspect the Oil Level of the Hydraulic Oil
135
Regular Replacement of Hydraulic Oil
136
Bucket Maintenance
137
Replace Bucket O-Ring
137
Chapter VI Common Faults and Trouble-Shooting
139
Chapter VII Maintenance and Servicing of Air-Conditioning System 143 Chapter VIII Environmental Protection Requirement
144
Appendix: Reference Table of Proportion of Common Materials
145
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