Linde E45 Manuals

Manuals and User Guides for Linde E45. We have 1 Linde E45 manual available for free PDF download: Original Instructions Manual

Linde E45 Original Instructions Manual (318 pages)

Electric forklift trucks

Brand: Linde | Category: Forklifts | Size: 28 MB

Table of Contents
5
Introduction
11
Your Industrial Truck
12
Intended Use
13
Impermissible Use
14
Description of Use and Climatic Conditions
15
Symbols Used
15
Technical Description
16
Electrical System
17
Receiving the Industrial Truck
18
Customised Options
18
Legal Requirements for Marketing
19
Disposing of Components and Batteries
20
Safety
21
Safety Guidelines
22
Safety Information
22
Safety Guidelines for the Load-Dependant Assistance System
25
Plus")
25
Residual Risks
25
Stability
26
In the Case of Tip-Over
26
Handling Consumables
27
Competent Person
27
Periodic Safety Inspection
27
Fit Attachments
28
Mechanical Connection
28
Hydraulic Connection
29
Emergency Exit with Attached Rear Window
31
Emergency Lowering
32
Emergency Lowering for Trucks with an Elevated Driver's Compartment
33
Towing
35
Towing Procedure
35
After Towing
37
Overview
39
Truck Overview
40
Operating Devices
41
Switch Panel
42
Labelling
43
Nameplate
43
Truck Numbers and Identification Plates
45
Truck Configuration
48
Display Unit
50
Display Unit: Symbols on the Display
52
Display Unit: Menu Structure on the Display
54
Settings Menu
58
Operation
63
Service Plan before Initial Commissioning
64
Instructions for Running-In
64
Pre-Shift Checks
65
Regular Maintenance
65
Driver's Compartment
66
Entering and Exiting the Truck
66
Minimum Distance between Head and Overhead Guard
67
Standard Seat and Comfort Driver's Seat
67
Adjusting the Seat Backrest
68
Adjusting the Driver's Seat with Rotating Device
70
Comfort Driver's Seat with Air Suspension
71
Luxury Driver's Seat with Manual Weight Setting
74
Luxury Driver's Seat with Automatic Weight Setting
77
Adjusting the Driver's Seat Armrest
80
Adjusting the Steering Column
81
Angle Adjustment
81
Seat Belt
82
Unfastening the Seat Belt
83
Horn
84
Lighting
85
Bluespot TM
89
Windscreen Wipers
91
Window Heater
95
Heating System
96
Radio
97
Buckle Monitoring on Seat Belt
97
Overhead Guard with Optimised Visibility
99
Display Unit
100
Starting up the System
100
"Service Interval" Indicator
101
Control Buttons
102
Status Display Menu
103
Favourites Display Menu
104
Settings Menu
105
Adjusting the Time
107
Setting the Display Brightness
108
Restoring Factory Settings
109
System Information
110
Drive Mode
111
Speed Limit
111
Malfunctions Menu
114
Operation
115
Switching the Truck on and off
115
Access System Connect: (LFM)
117
Emergency off Switch
123
Driving - Single-Pedal Operation
124
Forward Travel
125
Reverse Travel
125
Changing the Drive Direction
125
Driving - Dual-Pedal Operation
127
Briefly Leaving the Truck
129
Surround View System
129
Steering System
134
Brake System
135
Joystick -Central-Lever Operation
139
Operating the Rotator
142
Joystick - Single-Lever Operation
145
Load-Dependent Assistance System (Load Weight Indicator "Plus")
150
Linde Safety Pilot (LSP) Assistance System
157
Reducingthe Driving Speed
158
Depressurisation
162
Working with a Load
164
Load Capacity Diagram
164
Adjusting the Fork Arm Distance
166
Load Pick up
167
Driving under Load
167
Setting down Loads
168
Mast Positioning
169
Steering Angle Display
171
Towing Device
171
Push-Pull Function
172
Leaving the Truck
173
Drive Batteries
174
Checking the Charging State of the Battery
174
Battery Hood Opening - Closing
175
Charging the Battery Using an External Battery Charger
179
Interrupting Charging
180
Charging the Battery at the Rear"With Active Ventilation"(Version up to 07/2017)
181
Starting the Charging Process
183
Charging the Battery at the Rearwith Active Ventilation(Version from 08/2017)
185
Ending the Charging Process
187
Battery Replacement
189
Inserting the Battery
195
Replacing the Battery on a Truck with an Elevated Driver's Compartment
197
Integrated Charger (Linde Power Source)
199
Charge Indicators
206
Electrolyte Circulation
208
Functional Description
208
Pressure Monitoring
209
Battery Discharged
210
Loading / Transporting
211
Removing/Attaching the Lift Mast
211
Driving Without the Lift Mast
211
Transporting the Truck Using a Lorry or Flat-Bed Trailer
212
Crane Loading
214
Service Work
217
Safety Information Regarding Servicing Work
218
Service Intervals
218
Inspection Data and Maintenance Data
219
Consumables
220
Hydraulic Oil
220
Gearbox Oil
220
Lubricating Grease
220
Service Plan
222
Gearbox
228
Checking the Oil Level in the Planetary Transmission
228
Checking the Planetary Transmission for Leak Tightness
229
Chassis, Bodywork and Fittings
230
Cleaning the Industrial Truck
230
Checking and Lubricating the Bearing Points and Joints
230
Battery Door and Battery Hood: Lubricating the Bolts, Hinges and Interlocks
231
Battery Door and Battery Hood Checking and Adjusting the Interlocks
232
Battery Compartment: Checking the Battery Side Stop
234
Checking the Condition and Function of the Seat Belt
234
Maintaining the Heating System (Special Equipment)
236
Washer System (Special Equipment): Topping up the Container
236
Chassis Frame
237
Wheel Change
237
Tightening the Wheel Fastenings
238
Checking the Wheels for Damage, Foreign Objects and Wear
239
Checking the Condition of the Antistatic Belt
240
Lubricating the Steering Axle
241
Operating Devices
242
Checking the Brake System for Correct Function
242
Checking and Lubricating the Pedal Group and Linkage
244
Electrical Enclosure
245
Checking the Condition of the Electric Cables and Connections
245
Checking the Condition of the Drive Battery
245
Checking the Cables and the Plugs on the Drive Battery
246
Checking the Heat Sinks on the Power Modules for Contamination and Cleaning the Heat Sinks
247
Cleaning the Fans
250
Electrolyte Circulation Pump (Special Equipment) - Checking the Filter
256
Hydraulics
257
Hydraulic System: Checking the Oil Level
257
Hydraulic System: Checking for Leak Tightness
258
Cleaning the Radiator
259
Checking that the Bleeder Valve on the Hydraulic Tank Is Functioning Correctly
259
Hose Lines: Checking the Pre-Load
260
Load Lift System
261
Working on the Lift Mast and at the Front of the Truck
261
Checking the Condition of the Lift Mast
264
Cleaning and Spraying the Lift Mast Chain
264
Lift Mast - Adjusting the Chain
265
Checking the Fork Arms and Arm Safety Devices
268
Checking and Lubricating the Sideshift (Special Equipment)
269
Checking and Lubricating the Fork Prong Positioner (Special Equipment)
270
Self-Help
271
Diagnostic Connector
271
Integrated Charger - Error Messages
272
Fuses - Basic Equipment
276
Fuses -Special Equipment
279
Malfunction Displays
285
Malfunctions, Causes and Remedies: Hydraulic System
287
Malfunction Displays for the Load-Dependant Assistance System (Load Weight Indicator "Plus")
288
Malfunctions, Causes and Remedies:charging at the Rear, with "Active Ventilation
289
Decommissioning
290
Shutting down the Industrial Truck
290
Recommissioning after Shutdown
290
Disposal of Old Trucks
291
Technical Data
293
Overview of Dimensions
294
Overview of Type Sheets
295
E40/600H
300
E45/600H
300
E40/600Hl
300
E45/600Hl
300
E50/500Hl
300
E50/600Hl
300
E35/600H
301
E40/600H
302
Lift Mast Data
303
Lift Mast Data 388 Series Elevated Driver's Compartment
304
Tyre Variants Andrim Sizes
305
Additional Capacity Rating Plate for Attachments
306
Noise Emission Values
307
Vibration Characteristics for Body Vibrations
308

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