Lincoln SKF DigitalSuper UFD20 Series Manuals

Manuals and User Guides for Lincoln SKF DigitalSuper UFD20 Series. We have 1 Lincoln SKF DigitalSuper UFD20 Series manual available for free PDF download: Assembly Instructions Manual

Lincoln SKF DigitalSuper UFD20 Series Assembly Instructions Manual (96 pages)

Brand: Lincoln | Category: Industrial Equipment | Size: 8 MB

Masthead
4
Table of Contents
5
Safety Alerts, Visual Presentation, and Layout
7
Safety Instructions
8
General Safety Instructions
8
General Electrical Safety Instructions
8
General Behaviour When Handling the Product
8
Intended Use
8
Persons Authorized to Use the Product
8
Foreseeable Misuse
9
Referenced Documents
9
Prohibition of Certain Activities
9
Painting Plastic Components and Seals
9
Safety Markings on the Product
9
Note on the Type Plate
9
Notes on CE Marking
9
Note on Low Voltage Directive
10
Note on Pressure Equipment Directive
10
Note on UKCA Marking
10
Note on EAC Marking
10
Note on China Rohs Mark
10
Emergency Shutdown
10
Assembly, Maintenance, Fault, Repair
10
First Start-Up, Daily Start-Up
10
Residual Risks
11
Lubricants
12
General Information
12
Material Compatibility
12
Temperature Characteristics
12
Ageing of Lubricants
12
Avoidance of Malfunctions and Hazards
12
Overview, Functional Description
13
Principle of Minimal Quantity Lubrication
13
Principle of Aerosol Action
13
General Functioning and Structure
13
Minimal Quantity Lubrication
14
Main Components of a UFD Minimal Quantity Lubrication System
14
Aerosol Generator
14
Control Unit
14
Communication Interface
15
Flow Sensor
15
Lubricant Level Gauge and Fill Level Monitoring
15
Main Air Valve (Compressed Air Connection)
15
Pressure Gauge
15
Fine Filter for Compressed Air
15
Lubricant Drain Valve
15
Pressure Limiting Valve
15
Version-Specific Components
16
PROFIBUS Communication Interface
16
PROFINET Communication Interface
18
Automatic Filling Pump
19
Automatically Controlled Bypass Valve - Bypass Control
19
System Versions and Type Identification Code
21
Minimal Quantity Lubrication Systems with One or Two Aerosol Generators
22
Technical Data
42
Type Identification Code
43
Ufd10
43
Ufd20
43
Delivery, Returns, Storage
44
Delivery
44
Return Shipment
44
Storage
44
Storage Temperature Range
44
Storage Conditions for Products Filled with Lubricant
44
Storage Period up to 6 Months
44
Storage Period between 6 and 18 Months
44
Storage Period more than 18 Months
44
Declaration of Decontamination
44
Assembly
45
General
45
Installation Location
45
Mechanical Connection
45
Minimum Mounting Dimensions
45
Tightening Torques
45
Assembly Holes
45
Attachment of the MQL Systems
46
Installation Dimensions and Minimum Mounting Dimensions
46
MMS UFD10-1-100000 und UFD10-1-101000
46
MMS UFD10-1-200000 und UFD10-1-201000
47
MMS UFD10-1-110000 und UFD10-1-111000
48
MMS UFD10-1-210000 und UFD10-1-211000
49
MMS UFD20-1-100000 und UFD20-1-101000
50
Connection of Aerosol Lines
51
General Instructions for the Connection of the Aerosol Lines
51
Connecting the Aerosol Lines to an MQL System with Bypass Control
52
Connection of the Aerosol Lines to an Optional SKF Aerosol Monitor (AM1000)
52
Electrical Connection
54
Connector Pin Assignment for Standard Configurations
54
Possible Connections by the Customer with UFD10- 1-1XX000 with PROFIBUS
54
Possible Connections by the Customer with UFD10- 1-2XX000 with PROFINET
55
Possible Connections by the Customer with UFD10- 1-20000 / UFD10-1-201000
56
Possible Connections by the Customer with UFD10- 1-110000 / UFD10-1-111000
57
Possible Connections by the Customer with UFD10- 1-210000 / UFD10-1-211000
58
Possible Connections by the Customer to an Optional SKF Aerosol Monitor (AM1000)
59
Pneumatic Connection
60
Setup and Fieldbus Configuration on the MQL System
61
Adjustment Elements
61
Setting Options Using DIP Switches
62
Fieldbus Configuration
65
Factory Settings
66
Communication with the Machine Control
68
Implementation in the Fieldbus System of the Machine Control
68
Implementation in a PROFIBUS Network
68
Implementation in a PROFINET System
68
Process Image of the MQL Systems
68
Assignment of the Input Bytes (IB0 and IB1) - Data from MQL System to Machine
69
Assignment of the Input Words
70
Assignment of the Output Bytes (OB0 and OB1)
71
Data from Machine to MQL System
71
First Start-Up
74
Initial Filling
74
Depressurizing the Aerosol Generator
74
Manual Filling
75
Automatic Filling
75
First Start-Up
75
Operation
76
Top up Lubricant
76
Maintenance and Repair
77
General
77
Refilling Lubricant in Systems with Manual Lubricant Refill
77
Draining Lubricant
79
Cleaning
80
Cleaning Agents
80
Exterior Cleaning
80
Interior Cleaning
80
Cleaning the Fine Compressed Air Filter
80
Cleaning the Oil Filter
81
Faults, Causes, and Remedies
82
Prior to Beginning Troubleshooting
82
Malfunctions and Their Resolution
82
Faults When Using MQL Systems with Bypass Control
83
Fault Notification Via the LED Display
84
Replacing Defective Fuses
85
Repairs
86
Shutdown, Disposal
86
Temporary Shutdown
86
Permanent Shutdown, Disassembly
86
Disposal
86
Spare Parts
87
Appendix
88
Accessories
88
Cable Colors in Accordance with IEC 60757
88
China Rohs Table
89

Lincoln Categories

Automobile Water Pump

Oven Welding System Tools

More Lincoln Manuals

Lincoln SKF DigitalSuper UFD20 Series Manuals

Lincoln SKF DigitalSuper UFD20 Series Assembly Instructions Manual (96 pages)

Table of Contents

Related Products

Lincoln Categories