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POWERPLUS II 500
Lincoln Electric POWERPLUS II 500 Manuals
Manuals and User Guides for Lincoln Electric POWERPLUS II 500. We have
1
Lincoln Electric POWERPLUS II 500 manual available for free PDF download: Service Manual
Lincoln Electric POWERPLUS II 500 Service Manual (84 pages)
Brand:
Lincoln Electric
| Category:
Welding System
| Size: 2 MB
Table of Contents
Installation
6
Electric and Magnetic Fields May be Dangerous
2
Electric Shock Can Kill
2
Master Table of Contents
5
Table of Contents
6
Installation
7
Safety Precautions
8
Select Suitable Location
8
Input Power and Grounding Connection
8
Gun and Cable Installation
9
Connecting Shielding Gas
9
Operation
11
Operation
12
Operational Features and Controls
12
Safety Precautions
12
Advanced Features
14
Optional Accessories
17
Thermal Protection
19
Routine and Periodic Maintenance
19
Major Component Locations
20
Theory of Operation
21
General Description
22
Input Line Voltage, Contactor, Main and Auxiliary Transformer
22
Theory of Operation
22
Control PC Board and Thermostats
23
Output Rectifier, Balance Choke and Output Choke
24
SCR Operation
25
Table of Contents
26
How to Use Troubleshooting Guide
27
Control PC Board Troubleshooting Procedures
28
Troubleshooting Guide
29
Troubleshooting and Repair
30
Test Description
33
Materials Needed
33
Case Cover Removal Procedure
34
Control PC Board Removal Procedure
37
SCR Module Removal Procedure
40
Contactor Removal Procedure
43
Rear Panel View
43
Fan Motor Removal Procedure
46
Control PC Board Test
49
SCR Module Test
52
Fan Motor Test
55
Auxiliary Transformer Test
57
Contactor Test
61
Resistance of Output Terminal Test
63
Function Test and Error Code Shown
65
Dip Switch
65
Control Pc Board
65
The Calibration Procedure of WFS
69
Voltage and Current Calibration Procedure
71
Retest after Repair
73
Electrical Diagram
74
Main Parts List
77
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