Lincoln Electric MIG 200 Square Wave Manuals

Manuals and User Guides for Lincoln Electric MIG 200 Square Wave. We have 3 Lincoln Electric MIG 200 Square Wave manuals available for free PDF download: Service Manual, Operator's Manual, Quick Reference Manual

Lincoln Electric MIG 200 Square Wave Service Manual (91 pages)

Lincoln Electric Welder User Manual

Brand: Lincoln Electric | Category: Welding System | Size: 1 MB

Master for All Sections

6
- California Proposition 65 Warnings
  2
- Safety
  
  2
- Installation
  
  8
  - Technical Specifications
    8
    
    Installation
    9
  - Safety Precautions
    9
  - Uncrating the Power MIG 200
    9
  - Location
    9
  - Input Power, Grounding and Connection Diagrams
    9
  - Dual Voltage Machine Input Connections
    10
  - Triple Voltage Machine Input Connections
    11
  - Output Polarity Connections
    11
  - Gun and Cable Installation
    12
  - Shielding Gas
    12
  - Power Mig
    12
- Operation Section -

13
- Operation Section
  13
- Operation
  14
  - Warnings
    14
  - ELECTRIC SHOCK Can Kill
    14
  - Product Description
    15
  - Recommended Processes and Equipment
    15
  - Welding Capability
    15
  - Limitations
    15
  - Description of Controls
    15
  - Wire Drive Roll
    15
  - Wire Size Conversion Parts
    15
  - Operation
    16
  - Procedure for Changing Drive and Idle Roll Sets
    16
  - Wire Reel Loading
    16
  - To Start the Welder
    16
  - Feeding Wire Electrode
    17
  - Idle Roll Pressure Setting
    17
  - Making a Weld
    17
  - Power Mig
    17
  - Avoiding Wire Feeding Problems
    18
  - Fan Control
    18
  - Input Line Voltage Variations
    18
  - Wirefeed Overload Protection
    18
  - Welding Thermal Overload Protection
    18
- Accessories Section -

19
- Accessories
  
  20
  - Alternative Magnum Gmaw Gun and Cable Assemblies
    20
    
    Dual Cylinder Mounting Kit
    20
    
    Magnum Gun Connection Kit
    20
    
    Spool Gun and Adapter Kit
    20
    
    K363P Readi-Reel Adapter
    20
  - Drive Roll Kits
    20
    
    Making a Weld with the Spool Gun Adapter Kit and Spool Gun Installed
    21
    
    Maintenance Section
    23
    
    Contact Tip and Gas Nozzle Installation
    24
    
    Drive Rolls and Guide Plates
    24
    
    General Maintenance
    24
    
    Gun Tubes and Nozzles
    24
    
    Gun Cable Cleaning
    24
- Maintenance
  
  25
  - Liner Removal and Replace- Ment
    25
  - Gun Handle Disassembly
    26
  - Contact Tips
    26
  - Gas Nozzles
    26
  - Theory of Operation Section
    29
  - Theory of Operation
    30
  - Protective Devices and Circuits
    33
  - Thermal and Overload Protection
    33
- Troubleshooting and Repair Section -

35
- How to Use Troubleshooting Guide
  36
- Troubleshooting and Repair
  36
- PC Board Troubleshooting Procedures
  37
  - Electric Shock
    37
  - Troubleshooting and Repair
    38
- Troubleshooting Guide
  38
  - Main Transformer Test
    45
    
    Test Description
    45
    
    Materials Needed
    45
    
    Input Voltage
    48
    
    Test Points
    48
    
    Power Switch
    48
  - Wire Drive Motor and Tachometer Feedback Test
    49
  - Test Procedure
    50
  - Output Bridge Rectifier Test
    53
  - Contactor Test
    55
    
    Typical Output Voltage Waveform - Machine Loaded
    57
    
    Scope Settings
    57
  - Control Board Replacement
    61
  - Wire Drive Motor Assembly Replacement
    63
  - Output Diode Bridge Rectifier Replacement
    67
  - Output Capacitors Replacement
    71
  - Main Transformer Replacement
    75
  - Main Transformer
    76
  - Fan Blade/Motor Replacement
    81
  - Output Contactor Replacement
    83
- Retest after Repair
  86
  - Open Circuit Voltage
    86
  - Electrical Diagrams Section
    87
  - Electrical Diagrams
    89

Lincoln Electric MIG 200 Square Wave Operator's Manual (32 pages)

Lincoln Electric Welder User Manual

Brand: Lincoln Electric | Category: Welding System | Size: 0 MB

California Proposition 65 Warnings
2
Electric and Magnetic Fields
2
Electric Shock Can Kill
3
Fumes and Gases
3
Table of Contents
7
Installation
9
Technical Specifications
9
Installation
10
Safety Precautions
10
Uncrating the POWER MIG 200
10
Location
10
Input Power, Grounding and Connection Diagrams
10
Output Polarity Connections
11
Gun and Cable Installation
12
Shielding Gas
12
Operation
13
Product Description
14
Recommended Processes and Equipment
14
Welding Capability
14
Limitations
14
Description of Controls
14
Wire Drive Roll
14
Wire Size Conversion Parts
14
Procedure for Changing Drive and Idle Roll Sets
15
Wire Reel Loading
15
To Start the Welder
15
Feeding Electrode
16
Idle Roll Pressure Setting
16
Making a Weld
16
Avoiding Wire Feeding Problems
17
Fan Control
17
Wire Feed Overload Protection
17
Welding Thermal Overload Protection
17
Accessories
18
Drive Roll Kits
18
K363P Readi-Reel Adapter
18
Dual Cylinder Mounting Kit (K1702-1
18
Alternative Magnum GMAW Gun and Cable Assemblies
18
Magnum Gun Connection Kit (Optional K466-6
18
Making a Weld with the Spool Gun Adapter Kit and Spool Gun Installed
19
Safety Precautions
20
Wire Drive Roll
20
Contact Tip and Gas Nozzle Installation
20
General Maintenance
20
Power Mig
20
Liner Removal and Replace- Ment
21
Gun Handle Disassembly
22
How to Use Troubleshooting Guide
23
Power Mig
23
Troubleshooting
24
Wiring Diagrams
27

Lincoln Electric MIG 200 Square Wave Quick Reference Manual (6 pages)

Brand: Lincoln Electric | Category: Welding System | Size: 5 MB

Digital Display Menus
1
Pulser
1
AC Balance
1
AC Frequency
1
DC Tig
1
Ac Tig
1
DC+ Stick
1
Tungsten -
2
Tungsten Preparation
2
TIG Amperage Values
2
STICK Amperage Values
2
Stick Drag Technique
2
TIG Push Technique
2
Correct Arc Length
2
Correct Tungsten to Workpiece Distance
2
Recommended Helmet Shade Lens Settings
2

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Lincoln Electric MIG 200 Square Wave Manuals

Lincoln Electric MIG 200 Square Wave Service Manual (91 pages)

Table of Contents

Master for All Sections

Safety

Installation

- Operation Section -

- Accessories Section -

Accessories

Maintenance

- Troubleshooting and Repair Section -

Lincoln Electric MIG 200 Square Wave Operator's Manual (32 pages)

Table of Contents

Lincoln Electric MIG 200 Square Wave Quick Reference Manual (6 pages)

Table of Contents

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