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Welding System
Power Mig 215 XT
Lincoln Electric Power Mig 215 XT Manuals
Manuals and User Guides for Lincoln Electric Power Mig 215 XT. We have
2
Lincoln Electric Power Mig 215 XT manuals available for free PDF download: Service Manual, Technical Specifications
Lincoln Electric Power Mig 215 XT Service Manual (97 pages)
Lincoln Electric Welder User Manual
Brand:
Lincoln Electric
| Category:
Welding System
| Size: 5 MB
Table of Contents
- Installation Section
9
Service Manual
1
California Proposition 65 Warnings
2
Electric and Magnetic Fields
2
Electric Shock Can Kill
3
Fumes and Gases
3
Table of Contents
9
Installation
10
Safety Precautions
11
Uncrating the POWER MIG® 215XT
11
Location
11
Input Power, Grounding and Connection Diagrams
11
Output Polarity Connections
12
Gun and Cable Installation
13
Shielding Gas
13
Auxiliary Power Receptacles
13
- Operation Section
15
Operation
16
Product Description
17
Recommended Processes and Equipment
17
Welding Capability
17
Limitations
17
Description of Controls
17
Wire Drive Roll
18
Wire Size Conversion Parts
18
Procedure for Changing Drive and Idle Roll Sets
18
Wire Reel Loading - Readi-Reels, Spools or Coils
18
To Start the Welder
19
Feeding Wire Electrode
19
Idle Roll Pressure Setting
19
Wire Drive Configuration
19
Making a Weld
20
Avoiding Wire Feeding Problems
21
Fan Control
21
Wire Feed Overload Protection
21
Welding Thermal Overload Protection
21
Alternative Magnum Gmaw Gun and Cable Assemblies
24
Drive Roll Kits
24
Dual Cylinder Mounting Kit
24
Magnum Gun Connection Kit
24
Making a Weld with the Spool Gun Adapter Kit and Spool Gun Installed
26
Contact Tip and Gas Nozzle Installation
28
General Maintenance
28
Gun Cable Cleaning
28
Liner Removal and Replace- Ment
29
Gun Handle Disassembly
30
Theory of Operation
34
Protective Devices and Circuits
37
Thermal and Overload Protection
37
- Troubleshooting and Repair
39
How to Use Troubleshooting Guide
40
Troubleshooting and Repair
41
PC Board Troubleshooting Procedures
41
Main Transformer Test
49
Materials Needed
49
Test Description
49
Wire Drive Motor and Tachometer Feedback Test
53
Output Bridge Rectifier Test
57
Contactor Test
59
Typical Output Voltage Waveform - Machine Loaded
61
Abnormal Output Voltage Waveform - Machine Loaded
63
Main Transformer
80
Retest after Repair
90
Electrical Diagrams
92
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Lincoln Electric Power Mig 215 XT Technical Specifications (9 pages)
WIRE FEEDER/WELDERS
Brand:
Lincoln Electric
| Category:
Welding System
| Size: 1 MB
Table of Contents
Technical Specifications
1
Performance
2
Process Capabilities
2
Features
2
Key Controls
4
Quality and Reliability
4
Whats Included
5
Spool Gun Solutions
5
Replacement Parts
6
Drive Roll Kits
6
Recommended Options
7
General Options
7
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