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12090
Lincoln Electric 12090 Manuals
Manuals and User Guides for Lincoln Electric 12090. We have
1
Lincoln Electric 12090 manual available for free PDF download: Service Manual
Lincoln Electric 12090 Service Manual (126 pages)
Brand:
Lincoln Electric
| Category:
Welding Accessories
| Size: 4.39 MB
Table of Contents
- Installation Section
9
Table of Contents
9
Installation
11
General Description
11
Design Features
11
Pre-Operation Installation
12
Exhaust Spark Arrester
12
Location / Ventilation
12
Machine Grounding
12
Lift Bail
12
Trailer
13
Vehicle Mounting
13
Polarity Control and Cable Sizes
13
Pre-Operation Service
13
Battery Charging
14
- Operation Section
15
Engine Operation
16
Starting the SAE-300 ® 404D-22 Diesel Engine
16
Cold Weather Starting
16
High Altitude Operation
16
Stopping the Engine
16
Engine Break-In
17
Operation
16
Welder Operation
17
Duty Cycle
17
Current Control
17
Stick / Tig Welding
17
Self-Shielded Flux-Cored Welding
17
Gas-Shielded Flux-Cored Welding
18
Mig Welding
18
Carbon Arc Gouging
18
Auxiliary Power
18
- Maintenance Section
23
Maintenance
24
Bearings
25
Commutator and Brushes
25
Cooling System
25
General Instructions
25
Safety Precautions
25
Idler Maintenance
26
Nameplates
26
Purging Air from Fuel System
26
GFCI Testing and Resetting Procedure
28
- Troubleshooting and Repair
37
How to Use Troubleshooting Guide
38
PC Board Troubleshooting Procedures
39
Engine RPM Adjustment Test Procedure
53
Idle Solenoid Test
57
Brush and Slip Ring Service Procedure
59
Exciter Rotor Voltage Test
63
Exciter Rotor Resistance and Ground Test
65
Flashing Voltage Test
71
Exciter Stator Short Circuit & Ground Test
73
Welding Generator Brush and Commutator Inspection and Service
75
Shunt Field Coil Resistance and Ground Test
81
Shunt Field Circuit Voltage Test
83
Dead Short, 1St Step and Open Reactor Tests
85
Rocker Adjustment Procedure
87
Coarse Current Control Unit (Variable Reactor) Inspection and Service Procedure
91
Engine Protection System Circuit Test
97
Engine Alternator Test
101
Engine Fuel System Voltage Tests
103
Alternator Rotor Removal and Replacement Procedure
107
Alternator Stator Removal and Replacement Procedure
113
Generator Frame Removal and Replacement Procedure
117
Generator Armature Removal and Replacement
119
Retest after Repair
121
Electrical Diagrams
124
Wiring Diagram (M22535
124
Schematic - Complete Machine (L15879
125
Schematic - Idler PC Board (G4828
126
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