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Lincoln Electric Manuals
Welding System
11589
Lincoln Electric 11589 Manuals
Manuals and User Guides for Lincoln Electric 11589. We have
2
Lincoln Electric 11589 manuals available for free PDF download: Service Manual
Lincoln Electric 11589 Service Manual (161 pages)
Brand:
Lincoln Electric
| Category:
Welding System
| Size: 8 MB
Table of Contents
- Installation Section
9
Table of Contents
9
Installation
11
Safety Precautions
12
Stacking
12
Tilting
12
Input and Ground Connections
12
Machine Grounding
12
High Frequency Protection
12
Input Connection
13
Input Fuse and Supply Wire
13
Input Voltage Selection
13
Power Cord Replacement
13
Connection Diagram
14
Recommended Work Cable Sizes
16
Cable Inductance and Its Effects on Welding
17
Remote Sense Lead Specifications
17
Voltage Sensing Considerations for Multiple Arc Systems
19
Control Cable Connections
21
- Operation Section
23
Operation
24
Safety Precautions
24
Power-Up Sequence
24
Duty Cycle
24
Product Description
25
Recommended Processes and Equipment
25
Equipment Limitations
25
Design Features
26
Case Front Controls
27
Case Back Controls
27
Common Welding Procedures
28
- Troubleshooting and Repair
49
How to Use Troubleshooting Guide
50
PC Board Troubleshooting Procedures
51
Case Cover Removal and DC Link Capacitor Discharge Procedure
61
Control Board Test
75
Switch Board Test
75
Power Factor Control Board Test
79
Optional User Interface Board
93
Input Rectifier Test
97
Planar Transformer Resistance Test
101
Output Rectifier Test
105
Current Transducer Test
107
DC Bus Board Test
113
Removal and Replacement Procedures
119
Current Transducer (LEM
119
Control Board
122
Switch Board Assembly
125
DC Bus Board
130
Remote PC Board
134
Retest after Repair
137
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Lincoln Electric 11589 Service Manual (95 pages)
Brand:
Lincoln Electric
| Category:
Welding System
| Size: 9 MB
Table of Contents
Section 1
7
Table of Contents
7
Theory of Operation
9
Factor Correction Control Board
9
Planar Transformer, Output Rectification and Filtering
10
Multi-Phase Chopper, Chopper Control Board, Current Transducer and Control Board
11
DC Bus Board and Optional User Interface Board
12
Machine Protection
13
Thermal Protection
13
Protective Circuits
13
Over Current Protection
13
Section 2
15
How to Use Troubleshooting Guide
16
PC Board Troubleshooting Procedures
17
Troubleshooting Guide
18
Using the Status LED to Troubleshoot System Problems
22
Error Codes for the Power Wave S350
23
Case Cover Removal and Replacement and DC Link Capacitor Discharge Procedure
25
Power Factor Correction Control Board Test
29
Control Board Test
35
Switch Board Test
41
Optional User Interface Board Test
47
Input Rectifier Test
51
Planar Transformer Resistance Test
55
Output Rectifier Test
59
Current Transducer Test
61
DC Bus Board Test
65
Power Factor Correction Control Board Removal and Replacement Procedure
69
Control Board Removal and Replacement Procedure
73
Switch Board Removal and Replacement Procedure
77
Current Transducer Removal and Replacement Procedure
81
DC Bus Board Removal and Replacement Procedure
85
Auxiliary Power Board Removal and Replacment Procedure
89
Retest after Repair
93
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