Lenze I51AE222B Manuals

Manuals and User Guides for Lenze I51AE222B. We have 1 Lenze I51AE222B manual available for free PDF download: Commissioning

Lenze I51AE222B Commissioning

Lenze I51AE222B Commissioning (487 pages)

Inverter Cabinet

Brand: Lenze | Category: Inverter | Size: 6 MB

Table of Contents

Table of Contents
3
1 General Information

11
- Read First, then Start
  11
2 Safety Instructions

12
- Basic Safety Measures
  12
- Residual Hazards
  13
- Application as Directed
  13
3 Mechanical Installation

14
- Dimensions
  14
4 Electrical Installation

17
- Important Notes
  17
- Mains Connection
  18
  - 1-Phase Mains Connection 230/240 V
    18
    
    Connection Plan
    18
    
    Fusing and Terminal Data
    20
  - 3-Phase Mains Connection 230/240
    23
    
    Connection Plan
    23
    
    Fusing and Terminal Data
    24
  - 3-Phase Mains Connection 400 V
    26
    
    Connection Plan
    26
    
    Fusing and Terminal Data
    27
  - 3-Phase Mains Connection
    27
    
    Connection Plan
    30
    
    Fusing and Terminal Data
    31
- Control Connections
  33
- Networks
  33
  - Canopen/Modbus RTU
    33
5 Commissioning

34
6 Diagnostics and Fault Elimination

67
- LED Status Display
  67
- Diagnostics Parameter
  68
  - Logbook
    69
  - Error History Buffer
    70
  - Inverter Diagnostics
    73
  - Network Diagnostics
    77
    
    Canopen Diagnostics
    78
    
    Modbus Diagnostics
    80
  - Diagnostics of the Inputs and Outputs
    81
    
    Digital Inputs and Outputs
    81
    
    Analog Inputs and Outputs
    82
  - Wireless-LAN Diagnostics
    83
  - Setpoint Diagnostic
    84
  - Process Controller Status
    85
  - Sequencer Diagnostics
    85
  - Device Identification
    86
  - Device Overload Monitoring (I*T)
    88
  - Heatsink Temperature Monitoring
    88
  - Life-Diagnosis
    89
- Error Handling
  90
  - Error Types
    90
  - Error Configuration
    91
  - Error Reset
    91
  - Keypad Error Messages
    91
- Data Handling
  92
7 Basic Setting

94
- Mains Voltage
  95
- Control Source Selection
  97
- Selection of Setpoint Source
  98
  - Keypad Setpoint Default Setting
    101
- Starting/Stopping Performance
  103
  - Starting Performance
    103
  - Stopping Performance
    105
- Frequency Limits and Ramp Times
  106
- Quick Stop
  109
- S-Shaped Ramps
  111
- Optical Device Identification
  112
8 Motor Control

113
- Motor Data
  114
  - Manual Setting of the Motor Data
    114
- Motor Control Selection
  115
- Optimisation of Motor Control
  129
  - V/F Voltage Boost
    130
  - Skip Frequencies
    131
  - Optimising the Stalling Behaviour
    133
  - Slip Compensation
    135
  - Oscillation Damping
    137
  - Pole Position Identification Without Movement
    138
- Optimisation of the Control Loops
  140
  - Options for Optimized Motor Tuning
    143
    
    Motor Selection from Motor Catalogue
    144
    
    Tuning of the Motor and the Speed Controller
    145
    
    Automatic Motor Identification (Energized)
    146
    
    Automatic Motor Calibration (Non-Energized)
    147
  - Inverter Characteristics
    147
  - Motor Equivalent Circuit Diagram Data
    148
  - Motor Controller Settings
    149
    
    Current Controller
    149
    
    Field Controller
    150
    
    Field Weakening Controller
    150
    
    Field Weakening Controller (Advanced)
    150
    
    Imax Controller
    151
    
    Flying Restart Controller
    152
    
    SLVC Controller
    152
    
    Torque Control W/ Freq. Limit
    153
  - Speed Controller
    158
- Motor Rotating Direction
  159
- Switching Frequency Changeover
  160
- Motor Protection
  161
  - Motor Overload Monitoring (I²*T)
    162
  - Current Limits
    166
  - Overcurrent Monitoring
    168
  - Motor Phase Failure Detection
    169
  - Motor Speed Monitoring
    170
  - Motor Torque Monitoring
    170
9 Configuring the Network

172
- General Network Settings
  173
- Predefined Process Data Words
  191
  - Device Profile Cia
    192
  - AC Drive Profile
    193
  - Lenze LECOM Profile
    194
  - Further Process Data
    196
  - Parameter Access Monitoring (PAM)
    202
  - Process Data Handling in Case of Error
    203
- Acyclic Data Exchange
  203
- Canopen
  204
  - Introduction
    204
  - Node Address Setting
    205
  - Baud Rate Setting
    205
  - Configure Device as Mini Master
    206
  - Diagnostics
    207
  - Emergency Telegram
    208
  - Heartbeat Protocol
    208
  - Process Data Objects
    210
  - Data Mapping
    215
  - Service Data Objects
    218
  - Error Responses
    219
  - Diagnostic Counter
    220
  - LED Status Displays
    221
  - Restart Communication
    222
  - Short Setup
    223
- Modbus RTU
  226
  - Introduction
    226
  - Node Address Setting
    227
  - Baud Rate Setting
    227
  - Data Format Setting
    228
  - Time-Out Monitoring
    228
  - Diagnostics
    228
  - Function Codes
    231
  - Data Mapping
    233
  - LED Status Displays
    234
  - Restart Communication
    235
  - Response Time Setting
    235
  - Short Setup
    236
10 Configuring the Process Controller

238
- Basic Process Controller Settings
  239
- Process Controller - Idle State and Rinse Function
  245
  - Process Controller Idle State
    245
  - Process Controller Rinse Function
    247
11 Additional Functions

248
- Device Commands
  249
  - Reset Parameters to Default
    249
  - Saving/Loading the Parameter Settings
    250
  - Device Commands for Parameter Change-Over
    252
  - Delete Logbook
    252
- Keypad
  253
  - Keypad Language Selection
    253
  - Keypad Setpoint Increment
    253
  - Keypad Scaling of Speed Display
    253
  - Keypad Status Display
    253
  - Keypad - Configuration of R/F and CTRL Buttons
    254
- Wireless LAN (WLAN)
  257
- DC Braking
  268
- Brake Energy Management
  274
  - Stopping the Deceleration Ramp Function Generator
    275
  - Inverter Motor Brake
    276
- Load Loss Detection
  277
- Access Protection
  278
  - Write Access Protection
    278
    
    Write Access Protection in the "EASY Starter
    280
    
    Write Access Protection in the Keypad
    283
- Favorites
  287
- Parameter Change-Over
  292
  - Example: Selective Control of Several Motors with One Inverter
    295
- Device Profile Cia 402
  297
- Holding Brake Control
  300
  - Basic Setting
    301
  - Automatic" Brake Mode (Automatic Operation)
    302
  - Brake Holding Load
    304
  - Brake Closing Level
    306
  - Manual Release of the Holding Brake
    308
- Flying Restart Circuit
  309
- Timeout für Fault Reaction
  311
- Automatic Restart
  312
- Mains Failure Control
  313
  - Activating the Mains Failure Control
    315
  - Restart Protection
    316
  - Fast Mains Recovery
    316
  - Commissioning the Mains Failure Control
    317
- UPS Operation
  318
- Process Data
  321
  - Position Counter
    321
- Firmware Download
  322
  - Firmware Download with "EASY Starter (Firmware Loader)
    322
- Additive Voltage Impression
  323
  - Example: Using the Function with a 400-V Inverter
    324
12 Sequencer

325
- Segment Configuration
  327
- Sequence Configuration
  337
- Sequencer Basic Settings
  341
13 Flexible I/O Configuration

344
- Control Source Change-Over
  345
  - Example 1: Change-Over from Terminal Control to Keypad Control
    348
  - Example 2: Change-Over from Terminal Control to Network Control
    349
- Start / Stop Motor
  350
- Setpoint Change-Over
  365
  - Priority of the Setpoint Sources
    367
  - Analog Input Setpoint Source
    367
  - Keypad Setpoint Source
    370
  - Network Setpoint Source
    372
  - Setpoint Source of Preset Setpoints
    373
  - Motor Potentiometer Setpoint Source (MOP)
    378
  - Setpoint Source Segment Setpoints
    382
- Reset Error
  384
- Activating DC Braking Manually
  386
- Releasing Holding Brake Manually
  388
- Activating Ramp 2 Manually
  390
- Triggering a User-Defined Fault
  392
- Functions for Parameter Change-Over
  393
- Process Controller Function Selection
  399
- Sequencer Control Functions
  402
- Frequency Threshold for "Frequency Threshold Exceeded" Trigger
  407
- Configuration of Digital Inputs
  408
- Configuration of Analog Inputs
  409
  - Analog Input 1
    409
    
    Example 1: Input Range 0
    411
    
    Example 2: Input Range 0
    411
    
    13.14.1.3 Example 3: Error Detection
    412
  - Analog Input 1
    412
- Configuration of Digital Outputs
  415
  - Relay
    415
  - Digital Output 1
    418
  - Networdout1 Status Word
    419
- Configuration of Analog Outputs
  422
  - Analog Output 1
    422
    
    Example 1: Output Voltage 0
    424
    
    Example 2: Output Voltage 2
    424
14 Technical Data

425
- Standards and Operating Conditions
  425
  - Protection of Persons and Device Protection
    425
  - EMC Data
    425
  - Motor Connection
    425
  - Environmental Conditions
    426
  - Electrical Supply Conditions
    426
- 1-Phase Mains Connection 230/240
  427
  - Rated Data
    427
- 3-Phase Mains Connection 230/240
  428
  - Rated Data
    428
- 3-Phase Mains Connection
  428
- 3-Phase Mains Connection 480 V
  429
  - Rated Data
    429
15 Appendix

430
- Operate and Parameterise the Inverter with Keypad
  430
  - Keypad Operating Mode
    431
    
    Keypad Status Display
    431
    
    Function of Keypad Keys in Operating Mode
    432
    
    Error Reset with Keypad
    433
  - Keypad Parameterisation Mode
    434
    
    Parameter Groups
    434
    
    Function of the Keypad Keys in the Parameterisation Mode
    435
    
    Save Parameter Settings with Keypad
    436
    
    Display of Status Words on Keypad
    437
- Error Codes
  438
- Parameter Attribute List
  454

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