LEMKEN JUWEL 7M Manuals

Manuals and User Guides for LEMKEN JUWEL 7M. We have 5 LEMKEN JUWEL 7M manuals available for free PDF download: Operating Instructions Manual, Instruction Manual

LEMKEN JUWEL 7M Operating Instructions Manual (145 pages)

Mounted Reversible Ploughs

Brand: LEMKEN | Category: Farm Equipment | Size: 5 MB

Table of Contents
5
General Information
11
Liability
11
Guarantee
11
Copyright
12
Optional Accessories
12
Type Plate
13
Symbols Used in the Operating Instructions
15
Hazard Classes
15
Information
15
Environmental Protection
15
Indication of Passages
16
Safety Measures and Precautions
17
Target Group
17
Intended Use
17
Safety Features of the Device
18
Safety and Warning Stickers
18
General
18
Position of Warning Stickers
19
Meaning of Warning Signs
20
Meaning of Other Symbols
22
Special Safety Instructions
23
Danger Areas During Implement Operation
25
Residual Risks
25
Hazard Caused by Mechanical Systems
26
Hazard Caused by Hydraulic Systems
26
Applicable Rules and Regulations
26
Operation on Public Highways
27
Lighting System and Identification
27
Requirements of the Tractor
27
Axle Loads
28
Check before Departure
32
Correct Behaviour in Road Traffic
32
Obligation of the Operator
32
Safe Use of the Implement
33
General
33
Personnel Selection and Qualifications
34
Hydraulic System
35
Handing over the Implement
36
Layout and Description
37
Description
38
Headstock
38
Basic Frame
38
Stand
39
Turnover Device
39
Depth Wheel
40
Plough Body
41
Additional Tools
43
Disc Coulters
44
Overload Safety Devices
45
The Optiquick Adjustment Centre
46
Lighting Equipment
47
Preparations on Tractor
48
Tyres
48
Lifting Rods
48
Top Link
48
Chains and Stabilisers of the Three-Way Linkage
48
Checking the Tractor's Three-Point Linkage
49
Hydraulics
50
Required Hydraulic Equipment
51
Required Power Sources
52
Determining Axle Loads and Required Ballasting
52
Preparing the Implement
53
Initial Start-Up
53
Depth Wheel or Depth and Transport Wheel
53
Skimmer
53
Attaching the Implement
54
Specific Safety Information
54
Uncoupling the Implement
58
Specific Safety Information
58
Detaching the Implement
58
Driving on Public Highways
61
General Information
61
Laws and Regulations
61
Warning Boards and Lighting
61
Transport Speed
61
Preparation for Driving on Public Roads
61
Switching Depth and Transport Wheel
62
Attaching the Lighting Equipment
63
Subsoilers
64
Operation
65
Specific Safety Information
65
Rotating Plough Frame
66
Adjusting Front Furrow Width
68
Implement with Mechanical Frontfurrowadjustment
68
Implement with Mechanical Frontfurrowadjustment in Conjunction with Hydraulic Frame Swing-In
69
Implement with Hydraulic Frontfurrowadjustment
70
Tractor/Plough Traction Line
71
On-Land Design (OF)
72
General Information
72
Switching F-Operation to O-Operation / O-Operation to F-Operation
73
Adjustment Centre
75
Inclination
78
Working Depth
80
Hydraulic Frame Swing-In
80
Pitch Angle
82
Duramaxx Plough Body
82
DURAL Plough Body
84
Working Width for each Body
86
Juwel 8M V
86
Juwel 8M
87
Landside
89
Sword Coulter
91
Trashboard
92
Subsoilers
95
Wide Furrow Cutter
96
Skimmers
97
General Information
97
Working Depth
98
Turning Forwards or Backwards
98
Projection Angle Adjustment
99
Disc Coulters
100
General Information
100
Working Depth
101
Side Distance
102
Swivel Restriction
103
Depth Wheel and Depth and Transport Wheel
105
Switching Depth and Transport Wheel from Working to Transport Position
105
Switching Depth and Transport Wheel from Transport to Working Position
109
Working Depth Adjustment
112
Overload Safety Devices
116
Shearing Protection
116
Mechanical Non-Stop Overload Safety Device
118
Hydromatic Hydraulic Overload Protection
119
General
119
Setting the Release Force
120
Operation
122
Depressurising the Hydraulic System
122
Attachment Arm
123
Put the Implement out of Operation
124
Shutting down the Implement in an Emergency
124
Disposal
124
Maintenance and Repairs
125
Special Safety Instructions
125
General
125
Working under the Raised Device
125
Immobilise the Implement for Maintenance and Repairs
126
Working on the Hydraulics
126
Personnel Qualifications
126
Protective Equipment
127
Utilised Tool
127
Environmental Protection
128
Maintenance Intervals
128
After the Initial Start-Up (at the Latest after 2 Hours)
128
Daily Inspection
128
Weekly Inspection
129
Tightening Torques
129
General
129
Bolts and Nuts Made of Steel
130
Wheel Bolts and Wheel Nuts
130
Tyre Pressure
131
Hydromatic Overload Protection - Depressurising the Hydraulic System
131
Check the Connections to the Tractor
132
Hydraulic Connections
132
Electrical Connections
132
Lubrication Chart
133
Troubleshooting
134
Hydraulic Equipment
134
Plough Intake and Depth Control, Slippage
137
Miscellaneous
137
Technical Data
138
Permitted Power Range
138
Weight
139
Permitted Shear Bolts for Overload Safety Device
142
Depth Wheels
142
Index
143

LEMKEN JUWEL 7M Instruction Manual (136 pages)

MOUNTED REVERSIBLE PLOUGH

Brand: LEMKEN | Category: Farm Equipment | Size: 31 MB

Table of Contents
3
1 About These Instructions

7
- Introduction
  7
- Target Groups
  8
- Applied Symbols
  8
- Design of Warning Signs
  8
- Signal Words and Hazard Statements
  9
- Warning of Property Damage
  9
- Other Notices and Information
  9
- Symbols and Text Markings
  10
- Direction Specifications
  10
- Further Applicable Documents
  11
2 Safety

12
- Intended Use
  12
- Personnel Qualification Requirements
  14
- Hazardous Areas
  14
- Workplaces and Passengers
  16
- Technically Perfect Condition
  17
- Safe Handling
  19
- Personal Protective Equipment
  19
- Driving the Tractor-Machine Combination
  19
- Safety Devices and Labels
  20
3 Design and Description

21
- Machine Overview
  21
- Machine Safety
  22
- Position of the Label
  22
- Meaning of the Labels
  22
- Safety Devices
  24
- Type Plate
  26
- Headstock
  27
- Basic Frame
  27
- Working Width Adjustment
  27
- Turnover Device
  28
- Support Wheels
  29
- Overload Safety Devices
  29
- Optiquick Adjustment Centre
  30
- Onland Version
  31
- Plough Body
  31
- Additional Tools
  32
- Disc Coulter
  33
- Subsoiler
  34
4 Attaching

35
5 Road Travel

40
6 Operation

44
7 Cleaning and Care

86
- After Working in the Field
  86
- Cleaning with High-Pressure Cleaner
  86
8 Detaching

87
- Removing the Machine
  87
9 Maintenance and Repair Work

89
- Maintaining the Machine Properly
  89
- Preparations
  89
- During the Maintenance and Repair
  89
- Maintenance
  90
- Maintenance Schedule
  90
- Notes on Bolted Connections
  91
- Tractor Connection
  92
- Frame
  93
- Hydraulics
  95
- Electrics
  96
- Checking the Soil Cultivation Tools
  97
- Lubricating
  97
- Lubrication Schedule
  97
- Lubricating Components Via Grease Nipples
  98
- Grease Components
  101
10 Troubleshooting and Error Correction

102
11 Shutdown and Disposal

107
- Shutdown
  107
- Disposal
  107
12 Technical Data

108
- Dimensions
  108
- Machine Weights
  109
- Permissible Mass and Loads
  109
- Required Drawbar Load
  109
- Performance Data
  110
- Connection Data
  110
- Electrical Connections
  110
- Hydraulic Connections
  111
- Noise, Airborne Sound
  112
- Operating Materials
  112
- Tyres and Wheels
  113
- 12.10 Permitted Shear Bolts
  113
- Index
  
  114
- Appendix
  
  118
  - A Type Plate Variants
    119
  - B Tightening Torques
    120
  - C Bolted Connections
    122
  - D Calculating the Axle Load and Ballasting for Mounted Implements
    130
  - E Cross Shaft Overview
    134

LEMKEN JUWEL 7M Operating Instructions Manual (125 pages)

MOUNTED REVERSIBLE PLOUGH

Brand: LEMKEN | Category: Farm Equipment | Size: 28 MB

Table of Contents

3
- About These Instructions
  7
- Introduction
  7
- Target Groups
  8
- Applied Symbols
  8
- Design of Warning Signs
  8
- Other Notices and Information
  9
- Warning of Property Damage
  9
- Signal Words and Hazard Statements
  9
- Symbols and Text Markings
  10
- Direction Specifications
  10
- Further Applicable Documents
  11
- Safety
  12
- Intended Use
  12
- Personnel Qualification Requirements
  14
- Hazardous Areas
  14
- Workplaces and Passengers
  16
- Technically Perfect Condition
  17
- Safe Handling
  19
- Personal Protective Equipment
  19
- Driving the Tractor-Machine Combination
  19
- Safety Devices and Labels
  20
- Design and Description
  21
- Machine Overview
  21
- Meaning of the Labels
  22
- Position of the Label
  22
- Machine Safety
  22
- Safety Devices
  24
- Type Plate
  26
- Headstock
  27
- Basic Frame
  27
- Working Width Adjustment
  27
- Turnover Device
  28
- Support Wheels
  28
- Overload Safety Devices
  28
- Optiquick Adjustment Centre
  29
- Plough Body
  30
- Additional Tools
  31
- Disc Coulter
  32
- Subsoiler
  33
- Attaching
  34
- Checking Suitability of the Tractor
  34
- Preparations at the Tractor
  35
- Preparing the Machine
  36
- Mounting the Machine
  37
- Road Travel
  40
- Information on Road Travel
  40
- Preparing for Road Travel
  40
- Preparing the Lighting Equipment for Road Travel
  41
- Subsoilers
  43
- Operation
  44
- Basic Operation
  44
- Turning the Plough Frame
  44
- Switching the Depth and Transport Wheel to Transport Position
  45
- Switching the Depth and Transport Wheel to Working Position
  46
- Moving the Plough with Depth and Transport Wheel to Transport Position
  48
- Moving the Plough from Transport Position to Operating Position
  49
- Changing the Setup State
  49
- All Setup Options at a Glance
  49
- Mounting the Sword Coulter
  50
- Mounting the Wide Furrow Cutter
  50
- All Adjustments at a Glance
  51
- Adjusting the Machine
  51
- Mounting the Attachment Arm
  51
- Adjusting the Depth
  52
- Adjusting the Inclination
  55
- Adjusting Front Furrow Width
  56
- Adjusting the Tractor/Plough Traction Line
  58
- Adjusting the Pitch Angle of the Plough Bodies
  59
- Adjusting the Working Width of the Plough Bodies
  62
- Adjusting the Landside of Duramaxx Plough Bodies
  65
- Adjusting the Working Depth of the Subsoilers
  66
- Adjusting the Trashboard
  66
- Adjusting the Skimmer
  68
- Adjusting the Disc Coulter
  70
- Adjust the Release Force of the Mechanical Overload Safety Device
  74
- Adjusting the Release Force of the Hydraulic Overload Safety Device
  75
- Working with the Machine
  78
- Standard Procedure
  78
- Driving on the Headland
  79
- Cleaning with High-Pressure Cleaner
  80
- Cleaning and Care
  80
- After Working in the Field
  80
- Detaching
  81
- Removing the Implement
  81
- Maintenance and Repair Work
  83
- Maintaining the Machine Properly
  83
- Preparations
  83
- During the Maintenance and Repair
  83
Maintenance and Repair Work 9.2 Maintenance 9.2.1 Maintenance Schedule

84
- Maintenance
  84
- Maintenance Schedule
  84
- Notes on Bolted Connections
  85
- Check Air Pressure
  86
- Check Tyres
  86
- Checking the Top Link Pin
  86
- Frame
  86
- Tractor Connection
  86
- Check Grid Plate of the Hydraulically Dampened Pendulum Wheel
  87
- Check Ratchets of the Hydraulically Dampened Pendulum Wheel
  87
- Check the Wheel Nuts
  87
- Checking the Bolted Connections
  87
- Check Hydraulic Connections
  88
- Checking Hydraulic Hoses
  88
- Hydraulics
  88
- Replacing Hydraulic Hoses
  88
- Check Soil Cultivation Implements
  89
- Checking Connector Plugs and Lines
  89
- Electrics
  89
- Soil Working Tools
  89
- Lubricating
  90
- Lubrication Schedule
  90
- Lubricating Components Via Grease Nipples
  91
- Grease Components
  94
- 10 Troubleshooting and Error Correction
  95
- Find and Eliminate Errors Correctly
  95
- Prior to Troubleshooting at the Implement
  95
- When Troubleshooting and Eliminating Errors
  95
- Error - Cause - Remedies at a Glance
  96
- Replacing the Shear Bolt
  98
- Disposal
  100
- Shutdown
  100
- Shutdown and Disposal
  100
- Dimensions
  101
- Machine Weights
  101
- Technical Data
  101
- Performance Data
  102
- Permissible Mass and Loads
  102
- Required Drawbar Load
  102
- Connection Data
  103
- Electrical Connections
  103
- Hydraulic Connections
  103
- Noise, Airborne Sound
  103
- 12.10 Permitted Shear Bolts
  104
- Operating Materials
  104
- Tyres and Wheels
  104
- 12.11 Connecting Equipment at the Machine
  105
- Index
  106
- Appendix
  110
- A Type Plate Variants
  111
- B Tightening Torques
  112
- C Bolted Connections
  114
- D Calculating the Axle Load and Ballasting for Mounted Implements
  119
- E Cross Shaft Overview
  123

LEMKEN JUWEL 7M Operating Instructions Manual (134 pages)

MOUNTED REVERSIBLE PLOUGH

Brand: LEMKEN | Category: Farm Equipment | Size: 28 MB

Table of Contents
3
About These Instructions
7
Introduction
7
Target Groups
8
Applied Symbols
8
Design of Warning Signs
8
Signal Words and Hazard Statements
9
Warning of Property Damage
9
Other Notices and Information
9
Symbols and Text Markings
10
Direction Specifications
10
Further Applicable Documents
11
Safety
12
Intended Use
12
Personnel Qualification Requirements
14
Hazardous Areas
14
Workplaces and Passengers
16
Technically Perfect Condition
17
Safe Handling
19
Personal Protective Equipment
19
Driving the Tractor-Machine Combination
19
Safety Devices and Labels
20
Design and Description
21
Machine Overview
21
Machine Safety
22
Position of the Label
22
Meaning of the Labels
22
Safety Devices
24
Type Plate
26
Headstock
27
Top Link Damping
27
Basic Frame
27
Working Width Adjustment
28
Turnover Device
28
Support Wheels
29
Overload Safety Devices
29
Optiquick Adjustment Centre
30
Onland Version
31
Plough Body
32
Additional Tools
33
Disc Coulter
33
Subsoiler
34
Attaching
35
Checking Suitability of the Tractor
35
Preparations at the Tractor
36
Mounting the Machine
37
Road Travel
40
Information on Road Travel
40
Preparing for Road Travel
40
Preparing the Lighting Equipment for Road Travel
41
Subsoilers
43
Operation
44
Basic Operation
44
Turning the Plough Frame
44
Moving the Plough with Depth and Transport Wheel to Transport Position
45
Moving the Plough with Depth and Transport Wheel to Operating Position
48
Operating the On-Land Version
51
Changing the Setup State
52
All Setup Options at a Glance
52
Mounting the Sword Coulter
52
Mounting the Wide Furrow Cutter
52
Adjusting the Machine
53
All Adjustments at a Glance
53
Adjusting the Depth
54
Adjusting the Inclination
57
Adjusting Front Furrow Width
58
Adjusting the Front Furrow Width - On-Land Version
60
Adjusting the Distance of the Tractor to the Furrow Edge - On-Land Version
61
Adjusting the Tractor/Plough Traction Line
61
Adjusting the Tractor/Plough Traction Line - On-Land Version
62
Adjusting the Pitch Angle of the Plough Bodies
64
Adjusting the Working Width of the Plough Bodies
67
Adjusting the Landside of Duramaxx Plough Bodies
70
Adjusting the Working Depth of the Subsoilers
71
Adjusting the Trashboard
71
Adjusting the Skimmer
73
Adjusting the Disc Coulter
75
Adjusting the Release Force of the Hydraulic Overload Safety Device
79
Adjusting Top Link Damping
81
Working with the Machine
82
Standard Procedure
82
Driving on the Headland
83
Cleaning and Care
84
After Working in the Field
84
Cleaning with High-Pressure Cleaner
84
Detaching
85
Removing the Machine
85
Maintenance and Repair Work
87
Maintaining the Machine Properly
87
Preparations
87
During the Maintenance and Repair
87
Maintenance
88
Maintenance Schedule
88
Notes on Bolted Connections
89
Tractor Connection
90
Frame
91
Hydraulics
93
Electrics
94
Checking the Soil Cultivation Tools
95
Lubricating
95
Lubrication Schedule
95
Lubricating Components Via Grease Nipples
96
Grease Components
98
10 Troubleshooting and Error Correction
100
Find and Eliminate Errors Correctly
100
Prior to Troubleshooting at the Implement
100
When Troubleshooting and Eliminating Errors
100
Error - Cause - Remedies at a Glance
101
Replacing the Shear Bolt
102
Shutdown and Disposal
104
Shutdown
104
Disposal
104
Technical Data
105
Dimensions
105
Implement Weights
106
Permissible Mass and Loads
106
Required Drawbar Load
106
Performance Data
107
Connection Data
108
Electrical Connections
108
Hydraulic Connections
108
Noise, Airborne Sound
109
Operating Materials
109
Tyres and Wheels
110
12.10 Permitted Shear Bolts
110
12.11 Connecting Equipment at the Implement
111
Index
112
Appendix
116
A Type Plate Variants
117
B Tightening Torques
118
C Bolted Connections
120
D Calculating the Axle Load and Ballasting for Mounted Implements
128
E Cross Shaft Overview
132

LEMKEN JUWEL 7M Operating Instructions Manual (125 pages)

MOUNTED REVERSIBLE PLOUGH

Brand: LEMKEN | Category: Farm Equipment | Size: 31 MB

Table of Contents
3
About These Instructions
7
Introduction
7
Target Groups
8
Applied Symbols
8
Design of Warning Signs
8
Signal Words and Hazard Statements
9
Warning of Property Damage
9
Other Notices and Information
9
Symbols and Text Markings
10
Direction Specifications
10
Further Applicable Documents
11
Safety
12
Intended Use
12
Personnel Qualification Requirements
14
Hazardous Areas
14
Workplaces and Passengers
16
Technically Perfect Condition
17
Safe Handling
19
Personal Protective Equipment
19
Driving the Tractor-Machine Combination
19
Safety Devices and Labels
20
Design and Description
21
Machine Overview
21
Machine Safety
22
Position of the Label
22
Meaning of the Labels
22
Safety Devices
24
Type Plate
26
Headstock
27
Basic Frame
27
Working Width Adjustment
27
Turnover Device
28
Support Wheels
28
Overload Safety Devices
28
Optiquick Adjustment Centre
29
Plough Body
30
Additional Tools
31
Disc Coulter
32
Subsoiler
33
Attaching
34
Checking Suitability of the Tractor
34
Preparations at the Tractor
35
Preparing the Machine
36
Mounting the Machine
37
Road Travel
40
Information on Road Travel
40
Preparing for Road Travel
40
Preparing the Lighting Equipment for Road Travel
41
Subsoilers
43
Operation
44
Basic Operation
44
Turning the Plough Frame
44
Moving the Plough with Depth and Transport Wheel to Transport Position
45
Moving the Plough with Depth and Transport Wheel to Operating Position
47
Changing the Setup State
49
All Setup Options at a Glance
49
Mounting the Sword Coulter
50
Mounting the Wide Furrow Cutter
50
Mounting the Attachment Arm
51
Adjusting the Machine
51
All Adjustments at a Glance
51
Adjusting the Depth
52
Adjusting the Inclination
55
Adjusting Front Furrow Width
56
Adjusting the Tractor/Plough Traction Line
58
Adjusting the Pitch Angle of the Plough Bodies
58
Adjusting the Working Width of the Plough Bodies
61
Adjusting the Landside of Duramaxx Plough Bodies
64
Adjusting the Working Depth of the Subsoilers
65
Adjusting the Trashboard
65
Adjusting the Skimmer
67
Adjusting the Disc Coulter
69
Adjust the Release Force of the Mechanical Overload Safety Device
73
Adjusting the Release Force of the Hydraulic Overload Safety Device
74
Working with the Machine
77
Standard Procedure
77
Driving on the Headland
78
Cleaning and Care
79
After Working in the Field
79
Cleaning with High-Pressure Cleaner
79
Detaching
80
Removing the Machine
80
Maintenance and Repair Work
82
Maintaining the Machine Properly
82
Preparations
82
During the Maintenance and Repair
82
Maintenance
83
Maintenance Schedule
83
Notes on Bolted Connections
84
Tractor Connection
85
Frame
85
Hydraulics
86
Electrics
87
Checking the Soil Cultivation Tools
87
Lubricating
88
Lubrication Schedule
88
Lubricating Components Via Grease Nipples
89
Lubricate Components at the Headstock
89
Lubricating the Components at the Optiquick Adjustment Centre
89
Lubricate Slotted Nuts on the Leg Brackets
90
Lubricating the Swivel Bearing of the Wheel
91
Lubricate Wheel Bearing
91
Grease Components
92
Grease Top Link Pin
92
Grease Piston Rods
92
Grease Surfaces
92
10 Troubleshooting and Error Correction
93
Find and Eliminate Errors Correctly
93
Prior to Troubleshooting at the Implement
93
When Troubleshooting and Eliminating Errors
93
Error - Cause - Remedies at a Glance
94
Replacing the Shear Bolt
95
Shutdown and Disposal
97
Shutdown
97
Disposal
97
Technical Data
98
Dimensions
98
Machine Weights
98
Permissible Mass and Loads
99
Required Drawbar Load
99
Performance Data
99
Connection Data
100
Electrical Connections
100
Hydraulic Connections
100
Noise, Airborne Sound
100
Operating Materials
101
Tyres and Wheels
101
12.10 Permitted Shear Bolts
101
12.11 Connecting Equipment at the Machine
102
Index
103
Appendix
107
A Type Plate Variants
108
Tightening Torques
109
C Bolted Connections
111
D Calculating the Axle Load and Ballasting for Mounted Implements
119
E Cross Shaft Overview
123

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2 Safety

3 Design and Description

4 Attaching

5 Road Travel

6 Operation

7 Cleaning and Care

8 Detaching

9 Maintenance and Repair Work

10 Troubleshooting and Error Correction

11 Shutdown and Disposal

12 Technical Data

Index

Appendix

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