LEMKEN Albatros 10 Manuals

Manuals and User Guides for LEMKEN Albatros 10. We have 1 LEMKEN Albatros 10 manual available for free PDF download: Operating Instructions Manual

LEMKEN Albatros 10 Operating Instructions Manual (235 pages)

Trailed Field Sprayer

Brand: LEMKEN | Category: Farm Equipment | Size: 9.66 MB

Table of Contents
5
General Information
15
Liability
15
Guarantee
15
Copyright
16
Optional Accessories
16
Type Plate
17
Symbols Used in the Operating Instructions
19
Hazard Classes
19
Information
19
Environmental Protection
19
Indication of Passages
20
Safety Measures and Precautions
21
Target Group
21
Intended Use
21
Safety and Warning Signs
22
General Information
22
Meaning of Warning Signs
22
Meaning of Other Symbols
23
Special Safety Instructions
25
Danger Areas
26
Danger Areas When Operating the Implement
28
Danger Area When Folding in and out
28
Residual Risks
29
Hazard Caused by Mechanical Systems
29
Dangers from the Oil Hydraulic System
29
Applicable Rules and Regulations
30
Operation on Public Highways
30
Lighting System and Identification
30
Permissible Weight of the Implement
30
Requirements of the Tractor
31
Check before Departure
31
Correct Behaviour in Road Traffic
34
Obligation of the Operator
34
Centring of the Steering Drawbar in the Middle Setting
35
Manual Drawbar Steering
36
TRAIL Control
36
Safe Operation of the Implement
37
General
37
Selection and Qualification of Personnel
37
Hydraulic System
38
Stopping the Implement in an Emergency
38
Handover of the Implement
39
Layout and Description
40
Overview
40
Chassis, General
41
Drawbar with End Section and Drawbar Eye
41
Rigid Drawbar
41
Drawbar - Manual Steerable
42
Drawbar - Automatic Steerability (TRAIL-Control)
42
Axles
43
Brake System
43
Without Brake System
43
Compressed Air Brake with Brake Force Regulator
44
Compressed Air Brake with ALB Regulator
48
Hydraulic Braking System
54
Liquid Flow
57
Overview
57
Description of the Spraying Process
58
Liquid Flow to Nozzles
59
Main Tank
60
Clean Water Tank
62
Water Canister for Hand Washing
62
Filter
63
Pumps
63
Cardan Shaft
64
Hydraulic Drive
64
Control and Connection Centre
65
Selector Valves
65
Distributing Valve
66
Agitator Control
66
Flush Valve
67
Chemical Inductor
67
Connections
69
Pressure Limit Valves
69
Fill Level Indicator and TANK-Control
70
Filling Hose Holder
70
Storage Compartments
70
Distance Detection
71
Flowmeter
72
Pressure Measuring Device
72
Feeding
72
Operation Terminal
73
Height Adjustment
73
Pendulum Suspension and Slope Compensation
73
Stabiliser
74
Boom
74
Part-Width Section Valves
75
Single Nozzle Valves
75
Nozzle Holders
75
Nozzles
76
Spacer
76
Spray Cone Lighting
76
Drag Hose
77
Preparations
78
Preparations on Tractor
78
Checking the Suitability of the Tractor for the Implement
78
Check Tractor Tire Pressure
80
Installation of the Operation Terminal
81
Implement Without Braking System
81
Preparations on the Implement
82
Standard Procedure
82
Implement with Compressed Air Brake
83
Attaching the Implement
84
Conversion of Device
86
Devices with Air Brake Systems
86
Implement with Hydraulic Braking System
87
Check and Mount Cardan Shaft
87
Determining the Filling Capacity of the Implement
90
Installation of the Correct Nozzles
92
Volumetric Metering of the Nozzles and Calibrating the Flowmeter
94
Volumetrically Meter the Nozzles
95
Calibrate the Flowmeter
97
Calibration of the Speed Sensor
98
Check Speed Sensor
98
Calibrate the Speed Sensor
98
Check Compatibility of Pesticides with Equipment
99
Operation
101
Prepare Device for Use
101
Adapt Device for Use
101
Prepare the Device for Operation in Frosty Conditions
102
Fill Device with Liquids
103
Drain Antifreeze Agent
103
Filling and Emptying the Water Canister for Hand Washing
104
Filling Water Canister for Hand Washing
104
Emptying Water Canister for Hand Washing
104
Filling and Emptying the Clean Water Tank
105
Filling the Clean Water Tank
105
Emptying the Clean Water Tank
106
Filling Main Container
107
Standard Procedure
107
External Filling Connection
108
Intake Connection
110
Chemical Inductor
112
Adjust Flush Valve
116
Cleaning Empty Canisters
117
Cleaning Gun on the Induction Hopper
120
Flushing the Induction System
122
Folding out Sprayer Boom
124
Standard Procedure
125
Adjusting the Spring Stabiliser
126
Trial Operation of Device
127
Working with the Device
128
Prepare for Distribution
128
Apply Spraying Agent
129
Working on Rugged Terrain or on a Slope
131
Switch on the Spraying Cone Lighting
132
Working with Drop Hoses
132
Attaching Drop Hoses
132
Spraying with Drop Hoses
133
Fold in Sprayer Boom
134
Standard Procedure
134
System Cleaning with Partially Filled Main Container
135
Flush the Pipe System before Interruption
137
Stirring Spraying Fluid before Distribution
139
After Stirring
141
Cleaning
142
Standard Procedure
142
Emptying the Main Tank
143
General
143
Pump the Remaining Quantity from the Main Container
144
Draining Spraying Agent out of the Main Tank
145
Internal Cleaning
146
Standard Procedure
147
Clean Main Container
148
External Cleaning
150
Prepare External Cleaning
151
Perform External Cleaning
152
Cleaning the Filter
153
Standard Procedure
153
Suction Filter
154
Pressure Filter
154
Uncoupling the Implement
156
Preparations
156
For Wintering
156
After One Use
157
Put Implement into Park Mode
158
Detaching the Implement
160
Maintenance and Servicing
161
Safely Maintain the Device
161
Environmental Protection
162
Maintenance Intervals
163
Oils and Lubricants
164
Lubricating
165
Additional Care Once the Season Is over
165
Traction Loop
165
Stand
166
Storage of the Drawbar
167
Steering Cylinder
167
Slack Adjuster
167
Camshaft
168
Connecting Sleeves of the Pump
168
Lift Mast and Self-Aligning Bearings
170
Skids and Pivoted Guide
171
Cable Pulley
172
Cable
172
Sprayer Boom
172
Chemical Inductor
176
Drive Shaft
176
Protective Tube
177
Safety Chain
177
Sliding Tube
177
Joints
177
Hydraulic Hoses
178
Oil Filter in Electro-Hydraulic Operation
178
Check Oil Filter
179
Replace Oil Filter
179
Air Brake
180
General
180
Bleeding
180
Cleaning
181
Tightening Torques
182
General
182
Bolts and Nuts Made of Steel
183
Bolts and Nuts Made of V2A
183
Wheel Nuts
184
Check the Connections to the Tractor
185
Hydraulic Connections
185
Electrical Connections
185
Changing Gear Oil
186
Pump
186
General Information
186
Check Oil Level
187
Have Membranes Replaced
188
Calibrating the Sensors
188
Filter
188
Work for a Qualified, Authorised Person
189
Axle
189
Traction Loop and Hitch Ball Coupling
189
Braking System
189
Checking the Implement
190
Control Connections
190
Pump Performance
190
Pressure Gauge
191
Flowmeter
191
Information in Case of Faults and Malfunctions
191
Technical Data
192
Dimensions
192
Weight
194
Tare Weight
194
Permissible Weight
194
Load Data of the Implement Depending on the Permissible Wheels
195
Drawbar
196
Connecting Fixture and Drawbar Extension
196
Traction Loops
197
Axles
197
General
197
Automatic Drawbar Steering with TRAIL-Control
198
Tyres
199
Use of Own Wheels or Wheels Which Are Not Listed in the List of Wheels
200
Rims
201
Explanation of the Terms Offset and Track Change
201
Drive Shaft
202
Pumps
203
Spraying Fluid System
204
Oil Hydraulic System
205
Device System
205
Volumetric Flow and Pressure
205
Oil Hydraulic Pump Drive
205
Pressure Limit Valves
206
Electronic Pressure Display
206
Filter
206
Tank Capacity
207
Sprayer Boom
207
B21
208
B27
208
B30
209
B33
209
B36
210
B39
210
Noise, Airborne Sound
210
Appendix
211
General Information about Nozzles
211
Nozzle Field of Application
211
Nozzle Tables
212
Nozzle Sizes 01 - 05
212
Nozzle Sizes 06 - 10
213
Correction Factors for Spraying Liquids with Different Densities
213
Edge Nozzles
214
Dosage Tables for Liquid Fertilisers
216
Dosage Table - SJ-7 Liquid Fertiliser Nozzle
216
Dosage Table, Five-Hole Nozzle FL
218
UAN Dosage Table (28/1.28 Kg/L) for Nozzles ID, IDN, IDK, IDKN and FD
219
Dosage Table, Liquid Fertiliser Nozzle FD
222
Dosage Table, Six-Hole Nozzle ESI
224
Layout Plan for Electrohydraulic Operation; Positioning the Hydraulic Valves
226
Technical Remaining Quantities
227
Matrices
228
Booms B 21 and B 27
228
Booms B 30, 33, 36 and 39
230
Additional Configurations
232
Control
232
Nozzles
233
Index
234

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