LeeBoy 3000C Manuals

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LeeBoy 3000C Operation, Service And Parts Manual

LeeBoy 3000C Operation, Service And Parts Manual (238 pages)

Force Feed Loader

Brand: LeeBoy | Category: Utility Vehicle | Size: 18.18 MB

Table of Contents

Table of Contents

5
- Safety
  
  9
  - Introduction
    11
  - Safety Precautions
    12
  - Safety Labels
    16
- Location
  
  16
  - Safety Decals Care
    17
  - Decal Installation (Sticker Type)
    17
  - Decal Installation (Top Protected)
    17
  - Machine Specific Precautions
    18
    
    Hot Material Precautions
    18
    
    Hydraulic Systems Precautions
    18
    
    Refueling Precautions
    18
    
    Battery Precautions
    18
    
    Tire Precautions
    19
    
    Starting and Stopping Precautions
    19
    
    Parking Precautions
    19
  - Operating Precautions
    20
  - Maintenance Precautions
    20
Section 2

21
- Information and Specifications
  
  21
  - Limited Warranty Policy
    22
  - General Information and Specifications
    24
  - Torque Specifications
    27
    
    Standard Inch Fasteners
    27
    
    Metric Fasteners
    28
    
    Hydraulic Fittings
    28
    
    Determining Proper Torque
    29
- Component Location
  
  33
  - Control Consoles
    35
Section 4 Operation

39
- Operation
  39
  - General Information
    41
  - Operating Safety
    41
    
    Stopping Safety
    42
    
    Maintenance Safety
    42
  - Pre-Start Inspection
    43
  - Machine Adjustments
    44
    
    Moldboard
    44
    
    Feeder Assembly
    44
    
    Cam Roller Assembly
    45
    
    Feeder Chains
    45
  - Operating Procedures
    46
    
    Lever Linkages
    46
    
    Start-Up Procedure
    46
    
    Selecting High or Low Speed
    48
    
    Forward and Reverse
    48
    
    Braking
    49
    
    Stopping the Engine
    49
    
    Operating Conveyor Belt
    49
    
    Conveyor Belt Centering
    50
    
    Lift and Lower Conveyor
    50
    
    Swivel Conveyor (Option)
    51
  - Loading Material
    52
  - Transporting
    52
  - Towing
    53
Section 5 Maintenance

55
- Maintenance
  55
  - General Information
    57
  - Maintenance
    57
  - Maintenance Schedule
    58
    
    10-Hour or Daily Routine Maintenance
    58
    
    50-Hour Routine Maintenance
    58
    
    100-Hour or Monthly Routine Maintenance
    58
    
    250-Hour or Quarterly Routine Maintenance
    59
    
    500-Hour or Semi-Annual Routine Maintenance
    59
    
    1000-Hour or Annual Routine Maintenance
    59
  - Lubrication Points
    60
  - Tire Replacement
    61
  - Cooling System
    61
    
    Radiator Coolant
    61
  - Engine Maintenance
    62
    
    Replace Radiator Hoses
    62
    
    Check Engine Oil
    62
    
    Change Engine Oil
    63
    
    Change Engine Oil Filter
    63
    
    Air Filter
    64
    
    Engine Drive Belt
    64
    
    Crankcase Ventilation Filter
    65
    
    Diesel Exhaust Fluid (DEF) System
    65
    
    DEF Tank Filter
    66
    
    DEF Dosing Unit Filter
    66
  - Fuel System
    67
    
    Fuel Filters
    67
  - Hydraulic System
    68
    
    Checking Hydraulic Oil Level
    68
    
    Changing Hydraulic Oil
    69
    
    Changing Hydraulic Oil Strainer
    69
    
    Charge Filter
    70
    
    Pump Drive Gear Oil
    70
    
    Transfer Case
    70
    
    Planetary Hub
    70
  - Electrical System
    71
    
    Differential
    71
    
    Battery Servicing
    71
    
    Alternator Servicing
    72
  - Replacing Components
    73
    
    Moldboard Cutting Edges
    73
    
    Moldboard Lift Cylinders
    73
    
    Paddle Blades
    74
    
    Conveyor Belt
    74
    
    Conveyor Head Pulley Bearing
    75
    
    Conveyor Lift Cylinders
    75
    
    Front Conveyor Lift Cylinder
    76
    
    Steering Cylinder
    76
  - Weldment
    77
    
    Discharge Deflector Cylinder
    77
  - Troubleshooting Chart
    78
Section 6 Schematics

79
- Schematics
  79
  - Group, Relays, Grid Heater
    81
  - Panel, Instrument, Top Right (1 of 2)
    83
  - Panel, Instrument, Top Right (2 of 2)
    85
  - Panel, Instrument, Lower Right
    87
  - Harness, Main (1 of 2)
    89
  - Harness, Main (2 of 2)
    91
  - Harness, Engine (1 of 2)
    93
  - Harness, Engine (2 of 2)
    95
  - Schematic, Electrical (1 of 2)
    97
  - Schematic, Electrical (2 of 2)
    99
  - Harness, Emission Sensor
    101
  - Hydraulic Schematic (1 of 2)
    103
  - Hydraulic Schematic (2 of 2)
    105
  - Hydraulic Hose Schematic (1 of 3)
    107
  - Hydraulic Hose Schematic (2 of 3)
    109
  - Hydraulic Hose Schematic (3 of 3)
    111
Section 7 Illustrated Parts List

113
- Illustrated Parts List
  113
  - Quick Reference
    115
  - Loader Frame Assembly
    116
  - 3000 Force Feeder Loader Auger Moldboard
    118
  - 3000 Force Feed Loader Tapered Moldboard (1 of 2)
    120
  - 3000 Force Feed Loader Tapered Moldboard (2 of 2)
    122
  - FFLA Feeder Assembly - Auger (1 of 3)
    124
  - FFLA Feeder Assembly - Auger (2 of 3)
    126
  - FFLA Feeder Assembly - Auger (3 of 3)
    128
  - FFLT Feeder Assembly - Tapered (1 of 3)
    130
  - Feeder Assembly - Tapered (2 of 3)
    132
  - Feeder Assembly - Tapered (3 of 3)
    134
  - Front Axle Assembly
    136
  - Rear End Assembly
    138
  - Gear Box (1 of 2)
    140
  - Gear Box (2 of 2)
    142
  - Hub Reduction
    144
  - Central Housing
    146
  - Brakes
    148
  - Differential
    150
  - Hydraulic Tank Group
    152
  - Fuel Tank Group
    154
  - Conveyor Assembly
    156
  - Tail Pulley Group
    158
  - Head Pulley Assembly
    160
  - Cab Group
    162
  - Cab Mirrors and Lights
    164
  - Cab (with Glass)
    166
  - Cab Door
    168
  - Steering Wheel and Components
    170
  - Instrument Panel Controls
    172
  - Relay Group
    174
  - Engine and Pumps
    176
  - Engine, T4F
    178
  - Muffler and Air Cleaner Arrangement
    180
  - Radiator and Battery Arrangement
    182
  - Hydraulic Group
    184
  - Mechanical Enclosures
    186
  - Engine Cover Assembly
    188
  - Direction Light Assembly
    190
  - Air Conditioning/Heat Option
    192
  - Radio Option
    194
  - Swivel Conveyor Option
    196
  - Swivel Conveyor - Hydraulics Option (1 of 2)
    198
  - Swivel Conveyor - Hydraulics Option (2 of 2)
    200
  - Swivel Conveyor Assembly (1 of 2)
    202
  - Swivel Conveyor Assembly (2 of 2)
    204
  - Swivel Stand Option
    206
  - Alphabetical Parts Index
    208

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