1. Manuals
  2. Brands
  3. LeeBoy Manuals
  4. Utility Vehicle
  5. 3000C
  6. Operation, service and parts manual

LeeBoy 3000C Operation, Service And Parts Manual

Force feed loader
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
Operations, Service, and Parts Manual
3000C Force Feed Loader
Manual No. 1015203-01
This manual applies to
Serial Number 131024
and above.

Advertisement

Table of Contents
loading

Summary of Contents for LeeBoy 3000C

  • Page 1 Operations, Service, and Parts Manual 3000C Force Feed Loader Manual No. 1015203-01 This manual applies to Serial Number 131024 and above.
  • Page 2 3000C Force Feed Loader...
  • Page 3 Thumb Index Safety Information and Specifications Component Location Operation Maintenance Schematics Illustrated Parts List (IPL)
  • Page 4 We reserve the right to make any change at any time without notice. VT LeeBoy, Inc., VT LeeBoy, LeeBoy, and Rosco are all the same entity and are used interchangeably.

  • Page 5: Table Of Contents

    TABLE OF CONTENTS Page Safety ........1-1 Introduction .
  • Page 6 FFLA Feeder Assembly - Auger (3 of 3) ....7-16 FFLT Feeder Assembly - Tapered (1 of 3) ....7-18 3000C Force Feed Loader...
  • Page 7 Swivel Conveyor Option ......7-84 Swivel Conveyor - Hydraulics Option (1 of 2) ....7-86 3000C Force Feed Loader...
  • Page 8 Swivel Stand Option ......7-94 Alphabetical Parts Index ......7-96 viii 3000C Force Feed Loader...

  • Page 9: Safety

    Storage Precautions ......1-12 Maintenance Precautions ......1-12 3000C Force Feed Loader...
  • Page 10 NOTES 3000C Force Feed Loader...

  • Page 11: Introduction

    Indicates a hazardous situation which, if you MUST read and understand this manual before not avoided, could result in death or serious injury. operating the 3000C Force Feed Loader and follow its instructions when operating the loader. Safety is everyone’s business and our top concern.

  • Page 12: Safety Precautions

    • If contact cannot be broken, stay in the operators seat and the equipment needed to work safely. until told that power is off. • Failure to observe these directions could result in electrocution or death. 3000C Force Feed Loader...
  • Page 13 Never operate the machine while under the • Always read and follow safety-related precautions influence of alcohol, drugs, or when ill. found on containers of hazardous substances like parts cleaners, primers, sealants and sealant removers. 3000C Force Feed Loader...
  • Page 14 • Ensure that the work area is adequately illuminated. hands. Always use a piece of wood or cardboard. • Always install wire cages on portable safety lights. Contact your authorized LeeBoy dealer or distributor to repair the damaged parts. Tool Hazard...
  • Page 15 • If any alert indicator illuminates during operation, stop the engine immediately. Determine the cause and repair the problem before continuing to operate the force feed loader. 3000C Force Feed Loader...

  • Page 16: Safety Labels

    SAFETY LABELS Location If a LeeBoy machine has been repainted, it is extremely For additional instructions, contact your dealer. important that all decals referring to CAUTION, NOTE: It is the responsibility of the owner and WARNING and DANGER be replaced in their proper operator to make sure that all safety labels locations.

  • Page 17: Safety Decals Care

    4. Slowly remove the remaining backing and carefully smooth the remaining portion of the decal into place. 5. Small air pockets can be pierced with a pin and smoothed using a piece of the decal backing. 3000C Force Feed Loader...

  • Page 18: Machine Specific Precautions

    • To avoid electrolyte loss, DO NOT tip batteries more infections or toxic reactions. than 45 degrees. • Use jumper cables ONLY in recommended manner. Improper use can result in battery explosion or unexpected machine motion. 1-10 3000C Force Feed Loader...

  • Page 19: Tire Precautions

    DO NOT reinflate a flat tire without first inspecting the tire, tube, flap, rim, and wheel • Always remove ignition key when leaving the loader assembly for damage. Be sure parts are secured parked or unattended. before inflation. 3000C Force Feed Loader 1-11...

  • Page 20: Operating Precautions

    6. Use extreme caution. • Never make repairs on pressurized components such as fluid lines, the gas system or mechanical items until the pressure has been relieved. • Keep brake and steering systems in good operating condition. 1-12 3000C Force Feed Loader...

  • Page 21: Information And Specifications

    Hydraulic Fittings ......2-8 Determining Proper Torque ..... 2-9 3000C Force Feed Loader...

  • Page 22: Limited Warranty Policy

    This Limited Warranty sets forth your sole remedy in connection in which such parts are installed. with the sale or use of the LeeBoy product covered by this Limited Warranty. LeeBoy has the right to repair any component or part before replacing it with a new one.
  • Page 23 Sales Representative: Dealership Name: Dealership Address: Dealership Phone: Record of Ownership Please complete the following information and use it when you need to contact LeeBoy for service, parts or literature. Loader Model Number: Loader Serial Number: Date of Purchase: Nameplate Refer to the Engine Operator’s Manual for the location...

  • Page 24: General Information And Specifications

    Information and Specifications GENERAL INFORMATION AND SPECIFICATIONS The descriptions and specifications provided in this section are applicable to the LeeBoy 3000C Force Feed Loader. Included in this section are machine weights, dimensions, torque values and fastener specifications. Table 1-1. Engine Specifications...
  • Page 25 Table 1-3. Dimension Specifications ITEM SPECIFICATIONS Length 34’ (10.36 cm) 10’ 5.5” (320 cm) [Minimum] Overall Height 12’ 11” (393 cm) [Maximum] Width (Machine) 6’ 11” (212 cm) Width (Cab) 4’ 4.5” (130 cm) Weight 19,750 lbs (8,958 kg) 3000C Force Feed Loader...
  • Page 26 12 qt. (11.4 L) each side Rear Axle Planet Gear Carrier 5 qt. (4.8 L) each side Torque Hub Feeder Drive 1 qt. (.9 L) Torque Hub Conveyor Drive 1 qt. (.9 L) Diesel Exhaust Fluid (DEF) 5 gal 3000C Force Feed Loader...

  • Page 27: Torque Specifications

    1520 1139 1817 1363 2464 1848 12 UNF 1241 1683 1261 2012 1509 2728 2046 1-1/2 6 UNC 1950 1462 2644 1982 3162 2371 4287 3215 12 UNF 2194 1645 2975 2230 3557 2668 4823 3617 3000C Force Feed Loader...

  • Page 28: Metric Fasteners

    Place one wrench on the connector body and tighten the swivel nut with the second to the torque shown in the following table: NOTE: The torque values shown are based upon 1 1/4 lubricated connections. 1 3/8 3000C Force Feed Loader...

  • Page 29: Determining Proper Torque

    TS = TD * L / LH TS = TD * L / √(L • To estimate the crowfoot size (E) E = Drive Size * 0.5 + Distance between Drive and Open End + Wrench Size * 0.5774 3000C Force Feed Loader...
  • Page 30 2. The flats method is most accurate for the first assembly cycle. For multiple disassembly and assembly cycles, torque values are more reliable. 3. Tightening two (2) flats or more may damage seal faces. 3000C Force Feed Loader 2-10...
  • Page 31 2. Torque values apply to bolts that are plated or coated in light engine oil. 3. Before assembly, lubricate O-Ring with light oil (SAE 10W or 20W). 3000C Force Feed Loader 2-11...
  • Page 32 2. When using a male tapered pipe thread with a female straight or parallel pipe thread, maximum values are 50% of those listed in the table above. 3. If thread sealant is used, maximum values shown should be decreased by 25%. 3000C Force Feed Loader 2-12...

  • Page 33: Component Location

    Conveyor/Feeder Control Panel ....3-5 Direction Control Panel ..... . . 3-6 3000C Force Feed Loader...
  • Page 34 Component Location NOTES 3000C Force Feeder Loader...

  • Page 35: Control Consoles

    Lever Switch Tilt Steering Lock Lever Lever Pull to release. Operating Control Panel Gauge Various control gauges. Contains direction control, parking brake, drive motor Direction Control Panel Panel control, motor lock, emergency stop and gear shift. 3000C Force Feeder Loader...
  • Page 36 Rotary Switch Operates front and rear windshield wipers. Heated Mirror Push Button Turns heat for mirrors on and off. Service Hydraulic Filters Indicator Light Illuminates when filter(s) need service. Lights Switches Turns lights on and off. 3000C Force Feeder Loader...
  • Page 37 Pull backwards to set speed of belt. Push forward to Conveyor Lever Lever reverse travel of belt. Pull backwards to pick up material to put on belt. Push Feeder Lever Lever forward to reverse travel of chain. 3000C Force Feeder Loader...
  • Page 38 Controls engine RPMs. Move forward to increase; back- Throttle Switch ward to decrease RPMs. Drive Motor Switch Controls motor torque. Can be used while in motion. 2-Speed Gear Shift Switch Forward position is high gear; back position is low gear.. 3000C Force Feeder Loader...

  • Page 39: Operation

    Towing ........4-15 3000C Force Feed Loader...
  • Page 40 Operation NOTES 3000C Force Feed Loader...

  • Page 41: General Information

    This section provides the operating instructions for • ALWAYS ensure no person or object is in the line of the LeeBoy Model 3000C Force Feed Loader. It is travel before starting the machine. important to read, understand, and follow all precautions, •...

  • Page 42: Stopping Safety

    Negative (-) to negative (-) and positive (+) to positive (+). • Work slowly in tight areas. • DO NOT run engine in a closed building for long 3000C Force Feed Loader...

  • Page 43: Pre-Start Inspection

    Continue with a check of special systems and components. Daily inspections will maintain the life and • Be sure that any malfunctioning, broken, worn or reduce maintenance costs for your LeeBoy 3000C missing parts are repaired or replaced before Force Feed Loader.

  • Page 44: Machine Adjustments

    Lift front of feeder using a lifting hoist. Align the the moldboard pointers. (Figure 4-3) 2. Loosen jam nuts on both sides of the feeder assembly support rods. (Figure 4-4) NOTE: Ensure cam rollers are not touching while making this adjustment. 3000C Force Feed Loader...

  • Page 45: Cam Roller Assembly

    4 - Jam Nut Figure 4-7. Drive Side of Feeder Chain 5 - Adjusting Bolt 4. On the drive side, loosen the bolts securing the top and bottom of the torque hub mount . (Figure 4-7) 3000C Force Feed Loader...

  • Page 46: Operating Procedures

    Figure 4-8. Conveyor and Feeder Levers 2. On the direction control panel, turn the parking brake switch to the ON position. (Figure 4-9) 3. Ensure the direction control lever is in the neutral (N) position. (Figure 4-9) 3000C Force Feed Loader...
  • Page 47 (Figure 4-10) If engine does not start, release key and wait at least two minutes before trying to starting again. DO NOT leave key in the start position more than 30 seconds. 3000C Force Feed Loader...

  • Page 48: Selecting High Or Low Speed

    5. The DP250 Digital Display on the Operating Control Console will illuminate, first displaying Before driving on public roads, check state and local the LeeBoy logo as the system “boots,” followed laws that may apply to tractors, self-propelled machines, by the indicators. These indicators include the and towed equipment.

  • Page 49: Braking

    (Figure 4-8) The LeeBoy 3000C Force Feed Loader is equipped When the lever is pulled backward, the belt will move with a parking brake located to the right of the operator to discharge material to the swivel or truck.

  • Page 50: Conveyor Belt Centering

    (Page 4-4) Figure 4-13. Centering Measurement 3. Loosen cap screw on the top and bottom of the drive assembly. 4. Loosen the jam nut and adjust position of drive by adjusting screw. 4-12 3000C Force Feed Loader...

  • Page 51: Swivel Conveyor (Option)

    (Figure 4-16) hooks clear the frame. Remove all swivel assembly connection hoses from the hydraulic bulkhead. Be sure to label each hose for its location for ease of reinstalling. (Figure 4-17) 3000C Force Feed Loader 4-13...

  • Page 52: Loading Material

    Align truck with conveyor. 8. Set RPM to desired speed (full RPM for maximum production). 9. Pull the feeder chain lever to desired speed. 4-14 3000C Force Feed Loader...

  • Page 53: Towing

    • Push shifting lever at front of rear-end all the way in. • Adjust square head screw to the exact position measured in Step 5 above. • Reattach hoses to the shifter. 3000C Force Feed Loader 4-15...
  • Page 54 Operation NOTES 4-16 3000C Force Feed Loader...

  • Page 55: Maintenance

    Crankcase Ventilation Filter ..... 5-11 Diesel Exhaust Fluid (DEF) System ....5-11 3000C Force Feed Loader...
  • Page 56 Weldment ....... . . 5-23 Troubleshooting Chart ......5-24 3000C Force Feed Loader...

  • Page 57: General Information

    This section gives the necessary procedures for routine for loose bolts, fluid leaks, worn or damaged hoses, and and general maintenance on the LeeBoy 3000C Force debris or dirt accumulations to prevent potential service Feed Loader. Keep the loader clean and follow all or safety problems.

  • Page 58: Maintenance Schedule

    10-Hour or Daily Routine Maintenance Before performing any maintenance procedures on the LeeBoy 3000C Force Feed Loader, read the following Check engine oil. Add more if needed. (Page 5-8) safety information and review Safety in Section 2. 2. Check coolant level. Add more if needed. (Page...

  • Page 59: 250-Hour Or Quarterly Routine Maintenance

    2. Replace air filter. (Page 5-10) replace if needed. (Page 5-12) 3. Perform any other engine preventative maintenance 2. Perform any other engine preventative maintenance as described in the Engine Operator’s Manual. as described in the Engine Operator’s Manual. 3000C Force Feed Loader...

  • Page 60: Lubrication Points

    50 Hours Feeder Pins Shell Avania EP Grease 50 Hours Tie Rod Ends Shell Avania EP Grease 50 Hours Spring Hangers Shell Avania EP Grease 50 Hours Rear Head Pulley Bearings Shell Avania EP Grease 50 Hours 3000C Force Feed Loader...

  • Page 61: Tire Replacement

    12. Align the mounting holes with the studs on the hub. 13. Reinstall the eight lug nuts. 14. Torque the lug nuts in a diagonal pattern to 300 ft-lb Figure 4-1. Engine Radiator Surge Tank Fill Cap (407 N.m). 15. Remove supports and lower jack. 3000C Force Feed Loader...

  • Page 62: Engine Maintenance

    5. To add oil, remove the fill cap located next to the dipstick. Twist to remove cap and twist to install (use 15W40 motor oil). (Figure 5-3) 3000C Force Feed Loader...

  • Page 63: Change Engine Oil

    DO NOT overtighten the drain plug. 5. Fill the engine with 15 quarts (14.2 liters) of oil. 6. Reinsert the engine lubrication oil dipstick. DO NOT start the engine before changing the oil filter. 3000C Force Feed Loader...

  • Page 64: Air Filter

    2. Remove the filter cartridge. 3. Replace with the new filter cartridge. 4. Reinstall cover and secure with the clamps. 5. Reset the filter indicator by pressing button on top of the indicator. Figure 4-5. Drive Belt 5-10 3000C Force Feed Loader...

  • Page 65: Crankcase Ventilation Filter

    DEF tank that can damage the NOTE: Check the fittings around the DEF tank aftertreatment DEF dosing unit. header for leaks or any signs of damage regularly. DEF leaks will leave a white deposit around the fittings. 3000C Force Feed Loader 5-11...

  • Page 66: Def Tank Filter

    Follow these procedures to replace the dosing unit filter: 2 - DEF Connector Follow Steps 1 - 4 on Page 5-11 to prepare machine 3 - Coolant Connectors for DEF system maintenance. 4 - Electrical Connector 5-12 3000C Force Feed Loader...

  • Page 67: Fuel System

    DO NOT spill fuel. DO NOT change the fuel filter while the loader is running. DO NOT change the fuel filter in an area near an open flame. DO NOT smoke while changing the fuel filter. 3000C Force Feed Loader 5-13...

  • Page 68: Hydraulic System

    DO NOT start the engine until the leakage problem is corrected. NEVER loosen a fuel injector line as contents are under high pressure. DO NOT try to bleed air by loosening injector lines. 5-14 3000C Force Feed Loader...

  • Page 69: Changing Hydraulic Oil

    DO NOT overfill the hydraulic oil reservoir with oil. Never let tank run dry. Pump damage Figure 4-13. Hydraulic Oil Strainer will occur. Check the oil level in the hydraulic oil reservoir, again. Add oil if needed. 3000C Force Feed Loader 5-15...

  • Page 70: Charge Filter

    2. Shut off the engine and apply park brake. 3. Unscrew the planetary hub plug. Pump Drive 4. Oil should be level with bottom of plug hole. Gear Oil 5. Fill if needed. Dipstick Figure 4-15. Pump Drive Gear Oil Dipstick 5-16 3000C Force Feed Loader...

  • Page 71: Electrical System

    In case of acid contact with skin or eyes, Figure 4-18. Differential Fluid Fill Location flush immediately with water for a minimum of 15 minutes and get prompt medical attention. If acid is swallowed, call a physician immediately. 3000C Force Feed Loader 5-17...

  • Page 72: Alternator Servicing

    DO NOT attach the negative (-) cable from the booster battery to the negative (-) post of the dead battery because a spark could cause an explosion. 5-18 3000C Force Feed Loader...

  • Page 73: Replacing Components

    6. Reinstall the two clevis pins and cotter pins. Reconnect the two hydraulic hoses. Figure 4-21. Moldboard Cutting Edges 8. Add hydraulic oil, if needed. 9. Start the engine and operate the cylinder to check for any leaks and proper operation. 3000C Force Feed Loader 5-19...

  • Page 74: Paddle Blades

    6. Remove lacing pin and move old belt clear of the area. Secure the two ends of the new belt together with lacing pin. 8. Check that the new belt is properly adjusted and centered. 5-20 3000C Force Feed Loader...

  • Page 75: Conveyor Head Pulley Bearing

    3. Add hydraulic oil, if needed. 4. Start the engine and operate the cylinder to check for leaks and for proper operation. Conveyor Conveyor Head Lift Cylinders Pulley Bearing Figure 4-25. Conveyor Head Pulley Bearing Figure 4-26. Conveyor Lift Cylinder 3000C Force Feed Loader 5-21...

  • Page 76: Front Conveyor Lift Cylinder

    6. Reinstall the two clevis pins and clip pins to secure the cylinder. Connect the two hydraulic hoses. 8. Add hydraulic oil, if needed. 9. Start the engine and operate the cylinder to check for leaks and proper operation. 5-22 3000C Force Feed Loader...

  • Page 77: Weldment

    5. Reinstall the two clevis pins and clip pins to secure the cylinder. 6. Connect the two hydraulic hoses. Add hydraulic oil, if needed. 8. Start the engine and operate the cylinder to check for leaks and for proper operation. 3000C Force Feed Loader 5-23...

  • Page 78: Troubleshooting Chart

    Run conveyor belt in reverse to release jam. Loosen lock nut, then tighten set screw back Conveyor belt slips. Conveyor belt too loose. to lock nut. Tighten lock nut. Repeat until belt does not slip. 5-24 3000C Force Feed Loader...

  • Page 79: Schematics

    Hydraulic Hose Schematic (2 of 3) ..... 6-31 Hydraulic Hose Schematic (3 of 3) ..... 6-33 3000C Force Feed Loader...
  • Page 80 Schematics NOTES 3000C Force Feed Loader...

  • Page 81: Group, Relays, Grid Heater

    Schematics GROUP, RELAYS, GRID HEATER Part # 1013393 250A 175A Figure 6-1. Schematic of Grid Heater Relays 3000C Force Feed Loader...
  • Page 82 Schematics NOTES 3000C Force Feed Loader...

  • Page 83: Panel, Instrument, Top Right (1 Of 2)

    WINDOW BEACON LEFT FILTER RIGHT FILTER REAR WIPER GRN REAR WIPER WHT FRONT WIPER ORN FRONT WIPER LT BLU CAN SHIELD DOME LIGHT BRN Figure 6-2. Schematic of Instrument Panel, Top Right - 1 of 2 3000C Force Feed Loader...
  • Page 84 Schematics NOTES 3000C Force Feed Loader...

  • Page 85: Panel, Instrument, Top Right (2 Of 2)

    Schematics PANEL, INSTRUMENT, TOP RIGHT (2 OF 2) Part # 1014275 TERMINAL CONNECTOR FOR LOAD RESISTOR TERMINAL Figure 6-3. Schematic of Instrument Panel, Top Right - 2 of 2 3000C Force Feed Loader...
  • Page 86 Schematics NOTES 3000C Force Feed Loader...

  • Page 87: Panel, Instrument, Lower Right

    Schematics PANEL, INSTRUMENT, LOWER RIGHT Part # 1011646 ESTOP THROTTLE Figure 6-4. Schematic of Instrument Panel, Lower Right 3000C Force Feed Loader...
  • Page 88 Schematics NOTES 6-10 3000C Force Feed Loader...

  • Page 89: Harness, Main (1 Of 2)

    CRTL 8 LT BLU(10) 9 SHIELD(11) 1 YEL(40) 14" 2 ORN(60) DT04-4P 3 BRN(30) CLTL 4 BLKT(64) 1 GRN(41) 2 ORN(60) 3 BRN(30) 4 BLKT(64) Figure 6-5. Schematic of Main Harness - 1 of 2 3000C Force Feed Loader 6-11...
  • Page 90 Schematics NOTES 6-12 3000C Force Feed Loader...

  • Page 91: Harness, Main (2 Of 2)

    WEATHERPAC DT04-2P 64 BLK BRAKE PRESSURE SWITCH 22 RED NEUTRAL START DT06-4S SWITCH HYD FILTER INDICATOR "R" 46 PRP HYD FILTER INDICATOR "L" 47 PRP/WHT Figure 6-6. Schematic of Main Harness - 2 of 2 3000C Force Feed Loader 6-13...
  • Page 92 Schematics NOTES 6-14 3000C Force Feed Loader...

  • Page 93: Harness, Engine (1 Of 2)

    HARNESS, ENGINE (1 OF 2) Part # 1013785 STARTER ISOLATION ALTERNATOR SWITCH LT BLU LT BLU SHIELD SHIELD LT BLU LT BLU SHIELD LT BLU CAN BUS EM SENSORS Figure 6-7. Schematic of Engine Harness - 1 of 2 3000C Force Feed Loader 6-15...
  • Page 94 Schematics NOTES 6-16 3000C Force Feed Loader...

  • Page 95: Harness, Engine (2 Of 2)

    STARTER LOAD RESISTOR FUEL TERMINAL COOLANT CONTROL LOAD RESISTOR MAIN HARNESS PANEL ENGINE COOLANT TERMINAL TERMINAL MODULE ISOLATION FRAME SWITCH GROUND EMMISION TERMINAL SENSORS TERMINAL Figure 6-8. Schematic of Engine Harness - 2 of 2 3000C Force Feed Loader 6-17...
  • Page 96 Schematics NOTES 6-18 3000C Force Feed Loader...

  • Page 97: Schematic, Electrical (1 Of 2)

    Schematics SCHEMATIC, ELECTRICAL (1 OF 2) Part # 1014932 Figure 6-9. Electrical Schematic - 1 of 2 3000C Force Feed Loader 6-19...
  • Page 98 Schematics NOTES 6-20 3000C Force Feed Loader...

  • Page 99: Schematic, Electrical (2 Of 2)

    Schematics SCHEMATIC, ELECTRICAL (2 OF 2) Part # 1014932 250A 175A Figure 6-10. Electrical Schematic - 2 of 2 3000C Force Feed Loader 6-21...
  • Page 100 Schematics NOTES 6-22 3000C Force Feed Loader...

  • Page 101: Harness, Emission Sensor

    DEF HI LT BLU DEF LO SHIELD CAN SHIELD DEF HI DEF LO DOC TEMP PIN COLOR FUNCTION PIN COLOR FUNCTION POWER GROUND LT BLU LT BLU GROUND POWER Figure 6-11. Schematic for Emission Senor Harness 3000C Force Feed Loader 6-23...
  • Page 102 Schematics NOTES 6-24 3000C Force Feed Loader...

  • Page 103: Hydraulic Schematic (1 Of 2)

    FWD/REV SHIFT VALVE 700160-28 FRW/REV SHIFT FEEDER LIFT /2.D6 R1(P1) R1(P2) TRANS SHIFT 983361 700160-28 -V16 FEEDER LIFT 328370 MOLDBOARD LIFT 1010634 REAR AXLE R2(P1) R2(P2) 328370 MO/LDBOARD LIFT Figure 6-12. Hydraulic Schematic - 1 of 2 3000C Force Feed Loader 6-25...
  • Page 104 Schematics NOTES 6-26 3000C Force Feed Loader...

  • Page 105: Hydraulic Schematic (2 Of 2)

    PUMP DESTROKE VALVE disp. 1000568 MAIN DRIVE PUMP -V13 STRAINER 140640 200 MESH, 15 GPM 36123 980560 100 MESH, 25 GPM, 5 PSI BYPASS SUCTION STRAINER Figure 6-13. Hydraulic Schematic - 2 of 2 3000C Force Feed Loader 6-27...
  • Page 106 Schematics NOTES 6-28 3000C Force Feed Loader...

  • Page 107: Hydraulic Hose Schematic (1 Of 3)

    Schematics HYDRAULIC HOSE SCHEMATIC (1 OF 3) Part # 1013188 1011263-03 1011868 1010634 1011263 Figure 6-14. Hydraulic Hose Schematic - 1 of 3 3000C Force Feed Loader 6-29...
  • Page 108 Schematics NOTES 6-30 3000C Force Feed Loader...

  • Page 109: Hydraulic Hose Schematic (2 Of 3)

    Schematics HYDRAULIC HOSE SCHEMATIC (2 OF 3) Part # 1013188 110220 Figure 6-15. Hydraulic Hose Schematic - 2 of 3 3000C Force Feed Loader 6-31...
  • Page 110 Schematics NOTES 6-32 3000C Force Feed Loader...

  • Page 111: Hydraulic Hose Schematic (3 Of 3)

    Schematics HYDRAULIC HOSE SCHEMATIC (3 OF 3) Part # 1013188 Figure 6-16. Hydraulic Hose Schematic - 3 of 3 3000C Force Feed Loader 6-33...
  • Page 112 Schematics NOTES 6-34 3000C Force Feed Loader...

  • Page 113: Illustrated Parts List

    Cab Group ....... . . 7-50 3000C Force Feed Loader...
  • Page 114 Swivel Stand Option ......7-94 Alphabetical Parts Index ......7-96 3000C Force Feed Loader...

  • Page 115: Quick Reference

    1011263-14 Cutting Edge, 6 x 42, Carbide - Opt. 988745 Cutting Edge, 6 x 44, Carbide - Opt. 988746 Specifications and designs may change without prior notice. These illustrations do not necessarily show the standard versions. 3000C Force Feed Loader...

  • Page 116: Loader Frame Assembly

    Illustrated Parts List LOADER FRAME ASSEMBLY 5,6,8 5,6,7 5,6,7 5,6,8 5,6,7 5,6,7 5,6,8 5,6,7 Figure 7-1. Loader Frame Assembly 3000C Force Feed Loader...
  • Page 117 Weldment, Engine Access Panels, Loader, T4F 101-16-8-80-8 CSHH, 1-8 x 5.00, GR8 204-16-8-5 Nut, Lock, Stover, 1-8, GR5 300-6 Washer, Flat, SAE, 3/8 302-6 Washer, Lock,3/8 100-6-16-24-5F CSHH, 3/8-16 x 1.50, GR5, FT 100-6-16-20-5F CSHH, 3/8-16 x 1.25, GR5, FT 3000C Force Feed Loader...

  • Page 118: 3000 Force Feeder Loader Auger Moldboard

    Illustrated Parts List 3000 FORCE FEEDER LOADER AUGER MOLDBOARD 2,3,4 2,3,4 Figure 7-2. 3000 FFLA Moldboard 3000C Force Feed Loader...
  • Page 119 Subassembly, Lift Arm, Scoop, Right 1005813 Subassembly, Lift Arm, Scoop, Left 986374 Moldboard, Loader, All-Purpose P523295 Cutting Edge, Moldboard 130220 Plow Bolt, 5/8-11 x 2.00 200-10-11-5 Nut, Hex, 5/8-11, GR5 302-6 Washer, Lock, 3/8 Not Shown 3000C Force Feed Loader...

  • Page 120: 3000 Force Feed Loader Tapered Moldboard (1 Of 2)

    Illustrated Parts List 3000 FORCE FEED LOADER TAPERED MOLDBOARD (1 OF 2) 42,37,40 42,37,40 29 1,41 Figure 7-3. 3000 FFLT Moldboard 3000C Force Feed Loader...
  • Page 121 Level Rod Mounting Flat Bar 855163 Level Rod Indicator 981438LSRV Assembly, Lift Arm, Scoop, Left 855165 Scoop Level Mounting Plate 105-10-11-20-F Capscrew, Flat Head, 5/8-11 x 1.25 100-6-16-12-8F CSHH, 3/8-16 x .75, GR8, FT Item 36 is welded 3000C Force Feed Loader...

  • Page 122: 3000 Force Feed Loader Tapered Moldboard (2 Of 2)

    Illustrated Parts List 3000 FORCE FEED LOADER TAPERED MOLDBOARD (2 OF 2) 42,37,40 42,37,40 29 1,41 Figure 7-3. 3000 FFLT Moldboard 7-10 3000C Force Feed Loader...
  • Page 123 CSHH, 3/8-16 x 1.00, GR8, FT 988744 Cutting Edge, 6 x 13, Carbide Option, Not shown 988746 Cutting Edge, 6 x 44, Carbide Option, Not shown 988745 Cutting Edge, 6 x 42, Carbide Option, Not shown 3000C Force Feed Loader 7-11...

  • Page 124: Ffla Feeder Assembly - Auger (1 Of 3)

    Illustrated Parts List FFLA FEEDER ASSEMBLY - AUGER (1 OF 3) 23,24,25 23,24,25 7 (Welded) Figure 7-4. FFLA Feeder Assembly (1 of 3) 7-12 3000C Force Feed Loader...
  • Page 125 Nut, Hex, 5/8-11, GR8 710240 Blade Paddle 302-9 Washer, Lock, 9/16 202-20-12-5 Nut, Hex, Jam, 1-1/4-12, GR5 100-6-16-16-8F CSHH, 3/8-16 x 1.00, GR8, FT 302-6 Washer, Lock, 3/8 300-6 Washer, Flat, 3/8 710230-1 Master Link Not Shown 3000C Force Feed Loader 7-13...

  • Page 126: Ffla Feeder Assembly - Auger (2 Of 3)

    Illustrated Parts List FFLA FEEDER ASSEMBLY - AUGER (2 OF 3) Figure 7-5. FFLA Feeder Assembly (2 of 3) 7-14 3000C Force Feed Loader...
  • Page 127 W522854SSG Auger (Snow), Right 854942SRV Keystock, Square .750 x 3.50 710221A Shaft, Feeder, Lower 101-10-11-88-5 CSHH, Heavy, 5/8-11 x 5.50, GR5 300-10 Washer, Flat, 5/8” 302-10 Washer, Lock, 5/8” 201-10-11-5 Nut, Hex, Heavy, 5/8-11, GR5 3000C Force Feed Loader 7-15...

  • Page 128: Ffla Feeder Assembly - Auger (3 Of 3)

    Illustrated Parts List FFLA FEEDER ASSEMBLY - AUGER (3 OF 3) Figure 7-6. FFLA Feeder Assembly (3 of 3) 7-16 3000C Force Feed Loader...
  • Page 129 Assembly ,Paddle Shaft Arm, Left 854937 Washer, Flat, 1.062 x 2.50 x .500 710182 Sprocket, Feeder Drive 710150-28 Bushing, Taper Lock, 2.500 710171A Shaft, Feeder, Upper 120120 Locking Collar 811316 Roller, 3.25 x 1.25 710183 Bushing, Feeder 3000C Force Feed Loader 7-17...

  • Page 130: Fflt Feeder Assembly - Tapered (1 Of 3)

    Illustrated Parts List FFLT FEEDER ASSEMBLY - TAPERED (1 OF 3) 24,25,26 24,25,26 Figure 7-7. Feeder Assembly Tapered (1 of 3) 7-18 3000C Force Feed Loader...
  • Page 131 Plow Bolt, 5/8-11 x 2.00 302-9 Washer, Lock, 9/16 202-20-12-5 Nut, Hex, Jam, 1-1/4-12, GR5 100-6-16-16-8F CSHH, 3/8-16 x 1.00, GR8, FT 302-6 Washer, Lock, 3/8 300-6 Washer, Flat, 3/8 80338 Pin, Cotter, .188 x 2.00 3000C Force Feed Loader 7-19...

  • Page 132: Feeder Assembly - Tapered (2 Of 3)

    Illustrated Parts List FEEDER ASSEMBLY - TAPERED (2 OF 3) Figure 7-8. Feeder Assembly Tapered (2 of 3) 7-20 3000C Force Feed Loader...
  • Page 133 302-12 Washer, Lock, 3/4” 100-12-10-72-5 CSHH, 3/4-10 x 4.50, GR5 980932 Shaft, Idler Sprocket 988019 Tube, Spacer, 5.25 OD x 3.50 ID x .88 W 855066SRV Sprocket Set, Feeder Drive 1009965 Keystock, .750 x 3.00 3000C Force Feed Loader 7-21...

  • Page 134: Feeder Assembly - Tapered (3 Of 3)

    Illustrated Parts List FEEDER ASSEMBLY - TAPERED (3 OF 3) Figure 7-9. Feeder Assembly Tapered (3 of 3) 7-22 3000C Force Feed Loader...
  • Page 135 854934 Assembly ,Feeder Bearing Adjustment 710160-28R Bearing., Conveyor Head Pulley 981763 Assembly, Rear Shaft Paddle Stop 854946A Paddle Bearing Plate 750549SRV Assembly, Fender Tensioner, Rod & Nut 854937 Washer, Flat, 1.062 x 2.50 x .500 3000C Force Feed Loader 7-23...

  • Page 136: Front Axle Assembly

    Illustrated Parts List FRONT AXLE ASSEMBLY Figure 7-10. Front Axle Assembly 7-24 3000C Force Feed Loader...
  • Page 137 Front End Mounting Plate 730013 Weldment, Front Axle 855082 Spring Holder 1010373 Assembly, Leaf Spring Pin 730060 Bolt, Grease, 1.0-14 x 4.75 730120 U-Bolt, Leaf Spring, Loader 855194 Front End U-Bolt Mounting 140610 Fitting, Lube, 1/4-28 3000C Force Feed Loader 7-25...

  • Page 138: Rear End Assembly

    Illustrated Parts List REAR END ASSEMBLY Figure 7-11. Rear End Assembly 7-26 3000C Force Feed Loader...
  • Page 139 Assembly, Rear, Tire And Wheel, Left Not Shown 1011186 Assembly, Rear, Tire And Wheel, Right Not Shown 993000RE Hose Kit, Drive Axle Not Shown 110210-1 Mount, Tie Rod End Not Shown 1011461-01 O-Ring Motor Seal Not Shown 3000C Force Feed Loader 7-27...

  • Page 140: Gear Box (1 Of 2)

    Illustrated Parts List GEAR BOX (1 OF 2) Figure 7-12. Gear Box (1 of 2) 7-28 3000C Force Feed Loader...
  • Page 141 Cylinder Bolt 981740-14 O-Ring 1010634-75 Cover 981740-33 Spring Washer 1010634-76 Bolt 981740-35 981740-36 Joint or O-Ring 981740-37 Flange 981740-38 Vent 981740-39 Cylinder 1010634-77 Shim Kit 981740-42 Circlip 981740-43 Shim 1010634-78 Roller Bearing 981740-45 Friction Washer 3000C Force Feed Loader 7-29...

  • Page 142: Gear Box (2 Of 2)

    Illustrated Parts List GEAR BOX (2 OF 2) Figure 7-12. Gear Box (2 of 2) 7-30 3000C Force Feed Loader...
  • Page 143 1010634-79 Security Switch 981740-62 Boot 981740-75 Stud 981740-76 Spacer 1010634-80 O-Ring 1010634-81 Cover 981740-65 O-Ring 981740-77 Spring Washer 981740-06 Change Selector 981740-67 Coverplate 981740-68 Retaining Ring 1010634-82 Cover 1010634-83 Output Shaft 1010634-84 Roller Bearing 981740-78 3000C Force Feed Loader 7-31...

  • Page 144: Hub Reduction

    Illustrated Parts List HUB REDUCTION Figure 7-13. Hub Reduction 7-32 3000C Force Feed Loader...
  • Page 145 Planet Gear Carrier (Kit) 1010634-36 Planet Gear Carrier 1010634-37 Plug 981740-147 Bolt, Countersunk 1010634-38 Friction Washer 1010634-39 1010634-40 Stud 1010634-41 Locking Plate 1010634-42 Ring Gear Support 1010634-43 Ring Gear 1010634-44 Retaining Ring 1010634-08 Plug, Magnet 1010634-45 Pinion 3000C Force Feed Loader 7-33...

  • Page 146: Central Housing

    Illustrated Parts List CENTRAL HOUSING WITH REAR INSPECTION WITH REAR PLUG PLUG The cover has to be mounted on the opposite side of the bevel gear set. Figure 7-14. Central Housing 7-34 3000C Force Feed Loader...
  • Page 147 981740-38 Gear Box, Vent 981740-130 Bolt, Cylinder 1010634-02 O-Ring, Central Housing 1010634-03 Cover, Intermediate 1010634-04 Housing 1010634-05 Retaining Ring 1010634-06 Plug 1010634-07 Plug 1010634-08 Plug, Magnet 981740-102 Plug 1010634-88 Plug 981740-60 Gear Box, Seal Washer 3000C Force Feed Loader 7-35...

  • Page 148: Brakes

    Illustrated Parts List BRAKES Kit = 8+24 OPTIONAL Figure 7-15. Brakes 7-36 3000C Force Feed Loader...
  • Page 149 Spring 1010634-60 Intermediate Brake Disc 1010634-61 Cover 1010634-62 Seal 1010634-63 Spacer 1010634-64 Shim Kit 981740-166 Washer, Lock 981740-167 1010634-65 Bolt 1010634-72 Plug (Optional) 1010634-67 Piston 1010634-68 Back-Up Ring 1010634-69 O-Ring 1010634-70 Cylinder Bolt 1010634-71 Dowel 3000C Force Feed Loader 7-37...

  • Page 150: Differential

    Illustrated Parts List DIFFERENTIAL 17 18 25 Kit = 8+9 Figure 7-16. Differential 7-38 3000C Force Feed Loader...
  • Page 151 Bearing, Taper Roller 1010634-16 Spacer 1010634-17 Seal 1010634-89 O-Ring 1010634-20 Shim 1010634-21 Intermediate Flange 1010634-22 Stud 981740-132 Washer, Spring 981740-133 981740-130 Bolt, Cylinder 981740-135 Washer, Spring 981740-129 Spacer 981740-104 Ring, Nut 981740-134 O-Ring 1010634-23 No-Spin Differential (Kit) 3000C Force Feed Loader 7-39...

  • Page 152: Hydraulic Tank Group

    Illustrated Parts List HYDRAULIC TANK GROUP 25,26,27 19,20,21 16,17,18 Figure 7-17. Hydraulic Tank Group 7-40 3000C Force Feed Loader...
  • Page 153 99980 Pipe, Bushing, 08MP - 04FP, Steel 35368 Sender, Temperatire Gauge, 04 MP 36123 Strainer, Hydraulic Suction, 200 Mesh 100-12-16-32-5F CSHH, 3/4-16 x 2.00, GR5, FT 302-12 Washer, Lock, 3/4 200-12-10-5 Nut, Hex, 3/4-16, GR5 3000C Force Feed Loader 7-41...

  • Page 154: Fuel Tank Group

    Illustrated Parts List FUEL TANK GROUP 8,9,10 Figure 7-18. Fuel Tank Group 7-42 3000C Force Feed Loader...
  • Page 155 122-#10-24-8F PHMS, Cross,, #10-24 x .50, FT 140030FN Filler Neck, Hydraulic Oil/Fuel Cap 140030GK Strainer & Gasket Kit, Hydraulic/Fuel 100-12-16-32-5F CSHH, 3/4-16 x 2.00, GR5, FT 302-12 Washer, Lock, 3/4 200-12-10-5 Nut, Hex, 3/4-16, GR5 3000C Force Feed Loader 7-43...

  • Page 156: Conveyor Assembly

    Illustrated Parts List CONVEYOR ASSEMBLY Figure 7-19. Conveyor Assembly 7-44 3000C Force Feed Loader...
  • Page 157 Nut, Hex, 1/2-13, GR5 854748-A Clamp, 3-Hole, Top Half 854748 Clamp, Hose, 3-Hole, Complete Set 854748-B Clamp, 3-Hole, Bottom Half 750241A Flashing, 25 x 6.0 x 34. Main Not Shown 986603 Safety Pin, Conveyor Mount Not Shown 3000C Force Feed Loader 7-45...

  • Page 158: Tail Pulley Group

    Illustrated Parts List TAIL PULLEY GROUP Figure 7-20. Tail Pulley Group 7-46 3000C Force Feed Loader...
  • Page 159 Roller Assembly, Conveyor Troughing, 30 Degree 300-6 Washer, Flat, 3/8 204-6-16-5 Nut, Lock, .Stover, 3/8-16 100-10-11-32-5 CSHH, 5/8-11 x 2.00, GR5 100-6-16-20-5F CSHH, 3/8-16 x 1.25, GR5, FT 302-6 Washer, Lock, 3/8 986341 Roller Assembly (25°), Conveyor Troughing 3000C Force Feed Loader 7-47...

  • Page 160: Head Pulley Assembly

    Illustrated Parts List HEAD PULLEY ASSEMBLY Figure 7-21. Head Pulley Assembly 7-48 3000C Force Feed Loader...
  • Page 161 CSHH, 5/8-11 x 2.00, GR5 300-10 Washer, Flat, 5/8 302-10 Washer, Lock, 5/8 100-16-8-32-5F CSHH, 1-8 x 2.00, GR5, FT 300-16 Washer, Flat, 1 302-16 Washer, Lock, 1 870307 Cotter, Hairpin 1013205 Weldment, Block, Conveyor 3000C Force Feed Loader 7-49...

  • Page 162: Cab Group

    Illustrated Parts List CAB GROUP Figure 7-22. Cab Group 7-50 3000C Force Feed Loader...
  • Page 163 Plate, Rear Wiper Cover, Front P80676 Dome Light, Cab 410070 Bumper, Water Tank/Conveyor 985234 Manual Case 981512 Turn Signal Flasher 151200 Tank, Windshield Wiper Washer Not Shown 852810 Nozzle Kit, Windshield Washer Not Shown 760010A-02 Door Key Not Shown 3000C Force Feed Loader 7-51...

  • Page 164: Cab Mirrors And Lights

    Illustrated Parts List CAB MIRRORS AND LIGHTS Figure 7-23. Cab Mirrors and Lights 7-52 3000C Force Feed Loader...
  • Page 165 Pipe, Beacon Light Mount 211748-02 Strobe Light, Amber 981534 Subassembly, Rear Mirror Bracket 856987 Mount, Light, Mirror 856986 Brace, Mirror 852570 Mirror Head 151370 Mirror, Outside Rearview 6161 Light, Turn Signal, Amber 1012563 Light, LED, Circular 3000C Force Feed Loader 7-53...

  • Page 166: Cab (With Glass)

    Illustrated Parts List CAB (WITH GLASS) Figure 7-24. Cab (with Glass) 7-54 3000C Force Feed Loader...
  • Page 167 Hinge, 3000 Loader Cab P527323 Socket, Door Stop 760120 Window, Right Side 760090 Seal, Rear Side Window 760130 Window, Rear 760090 Seal, Rear Window 760140 Window, Front Window 760090 Seal, Front Window 760150 Window Assembly 3000C Force Feed Loader 7-55...

  • Page 168: Cab Door

    Illustrated Parts List CAB DOOR 20, 10 Figure 7-25. Cab Door 7-56 3000C Force Feed Loader...
  • Page 169 7/32 Rod Clip, Left 982068 Right Trip Rod 982069 3/16” Rod Clip 982070 Lock Trip Rod 982071 5/32 Rod Clip - Right 982075 3/8” Diameter Hole Plug 982076 Plug, Button, Nylon, Black, 3/4” 76001A-02 Key, Cab 3000C Force Feed Loader 7-57...

  • Page 170: Steering Wheel And Components

    Illustrated Parts List STEERING WHEEL AND COMPONENTS Figure 7-26. Steering Wheel and Components 7-58 3000C Force Feed Loader...
  • Page 171 33687 Turn Signal w/Hazard, 7-Wire 300040 Steering Column 140500 Motor, Hydraulic, Power Steering 855358 Pin, Push Pin Lock For tilt steering - Not Shown 855357 Tube, Push Pin Lock For tilt steering - Not Shown 3000C Force Feed Loader 7-59...

  • Page 172: Instrument Panel Controls

    Illustrated Parts List INSTRUMENT PANEL CONTROLS 28,29 Figure 7-27. Loader Instrument Panel 7-60 3000C Force Feed Loader...
  • Page 173 Not Shown 151200 Tank, Windshield Wiper 855148 Pressure Check Valve 852720 Switch, Brake, Low Press 720290 Solenoid, 12 Volt, Constant Duty 982008-04 Key, Iginition Not Shown 980990 Control, Conveyor/Feeder, Left Side 981010 Control, Foward/Reverse, Right Side 3000C Force Feed Loader 7-61...

  • Page 174: Relay Group

    Illustrated Parts List RELAY GROUP 10,11,12 Figure 7-28. Relay Group 7-62 3000C Force Feed Loader...
  • Page 175 300-4 Washer, Flat, SAE, 1/4 Not Shown 204-4-20-5 Nut, Lock, Stover, 1/4-20, GR5 Not Shown 1014487 Strain Relief, Nylon, Black, 1.50 NPT 1014490 O-RIng, Buna-N 1014489 Nut, Locking, 1.50 NPT 1014358 Connector, 23-Pin, Receptacle, HD34-24-23-ST 3000C Force Feed Loader 7-63...

  • Page 176: Engine And Pumps

    Illustrated Parts List ENGINE AND PUMPS 14,15,16 17,15 18,19 Figure 7-29. Engine and Pumps 7-64 3000C Force Feed Loader...
  • Page 177 See Figure 7-31 100-M16-2-40-8.8F CSHH, M16x2 x 40, C8.8, FT 302-10 Washer, Lock, 5/8 300-10 Washer, Flat, 5/8 100-10-11-24-8F CSHH, 5/8-11 x 1.5, GR8, FT 100-8-13-28-8F CSHH, 1/2-13 x 1.75, GR8, FT 302-8 Washer, Lock, 1/2 3000C Force Feed Loader 7-65...

  • Page 178: Engine, T4F

    Illustrated Parts List ENGINE, T4F 17,18,19 20,21,23 Figure 7-30. Engine, T4F 7-66 3000C Force Feed Loader...
  • Page 179 Mount, DEF Supply Module 100-5-18-56-5 CSHH, 5/16-18 x 3.50, GR5 300-5 Washer, Flat, 5/16 200-5-18-5 Nut, Lock, Stover, 5/16-18, GR5 100-6-16-20-5F CSHH, 3/8-16 x 1.25, GR5, FT 300-6 Washer, Flat, 3/8 204-6-16-5 Nut, Lock, Stover, 3/8-16, GR5 3000C Force Feed Loader 7-67...

  • Page 180: Muffler And Air Cleaner Arrangement

    Illustrated Parts List MUFFLER AND AIR CLEANER ARRANGEMENT 16,25 12,24 11,25 18,25 12,24 11,25 16,25 18,25 Figure 7-31. Muffler and Air Cleaner Arrangement 7-68 3000C Force Feed Loader...
  • Page 181 Muffler and Air Cleaner Arrangement Item Part Number Qty. Description Remarks 1014015 Group, Engine, Loader, T4F 1011263-02 Air Cleaner, 3000C, T4F 1011263-13 Element, Filter, Air, Primary Not Shown 1012474-25 Element, Filter, Air, Secondary Not Shown 953521244 Hump Hose, Reducers, 5.00 - 4.00 ID 1000723 Pipe, Air Intake, 4.00 x 54.00...

  • Page 182: Radiator And Battery Arrangement

    Illustrated Parts List RADIATOR AND BATTERY ARRANGEMENT 10,31 16,17,18 19,20 21,22 19,20 21,22 23,20 28,29,30 Figure 7-32. Radiator and Battery Arrangement 7-70 3000C Force Feed Loader...
  • Page 183 1013924 Strap, DEF Tank, Loader 100-6-24-16-5F CSHH, 3/8-16 x 1.00, GR5, FT 302-6 Washer, Lock, 3/8 300-6 Washer, Flat, 3/8 1014338 Mount, DEF Supply Module 1014179 Cable, Battery, Positive, Loader 1014178 Cable, Battery, Negative, Loader 3000C Force Feed Loader 7-71...

  • Page 184: Hydraulic Group

    Illustrated Parts List HYDRAULIC GROUP 31,32 18,25,29 20,26,30 19,25,29 18,25,29 21,27,31 18,25,29 10,11 24,27,31 22,27 20,26,30 23,28 21,27 Figure 7-33. Hydraulic Group 7-72 3000C Force Feed Loader...
  • Page 185 Washer, Lock, 3/8 302-5 Washer, Lock, 5/16 302-4 Washer, Lock, 1/4 307-10 Washer, Lock, Hi-Collar, 5/8 300-6 Washer, Flat, 3/8 300-5 Washer, Flat, 5/16 300-4 Washer, Flat, 1/4 217-4-20 Nut, Lock, Flexlock, 1/4-20, Full, LT 3000C Force Feed Loader 7-73...

  • Page 186: Mechanical Enclosures

    Illustrated Parts List MECHANICAL ENCLOSURES 27,28,29 Figure 7-34. Mechanical Enclosures Group 7-74 3000C Force Feed Loader...
  • Page 187 Rubber, Mat, Battery Tray, 3000 T4F 1000072 Engine Cover, Loader 984927 Assembly, Grille, Loader Includes 32 - 35 1005779 Plate, Cover, Radiator 855127 Collar Mounting Bracket, Bottom 855125 Collar Mounting Bracket, Left 855126 Collar Mounting Bracket, Right 3000C Force Feed Loader 7-75...

  • Page 188: Engine Cover Assembly

    Illustrated Parts List ENGINE COVER ASSEMBLY 5,7,8 Left 16,19,20 Right 17,18 Figure 7-35. Engine Cover Assembly 7-76 3000C Force Feed Loader...
  • Page 189 Ball Stud 122-#10-32-8F PHMS, Cross, #10-32 x .50, FT 205-#10-32-5 Nut, Lock, Nylon, #10-32, GR5 300-5 Washer, Flat, 5/16 204-5-18-5 Nut, Lock, Stover, 5/16-18, GR5 986693 Hinge, Door 35560 Key, Engine Access Panel Door Not Shown 3000C Force Feed Loader 7-77...

  • Page 190: Direction Light Assembly

    Illustrated Parts List DIRECTION LIGHT ASSEMBLY Figure 7-36. Direction Light Assembly 7-78 3000C Force Feed Loader...
  • Page 191 Nut, Lock, Nylon, #6-32 300-#6 Washer, Flat, #6 122-#6-32-14F PHMS, Cross, #6-32 x 0.875 113-6-16-10 Set Screw, Hex Socket Head, Cup, 3/8-16 x 0.625 851156 Knob, Round Ball, 1.375 x .375-16 1010959 Subassembly, Weldment, Outer, Direction Light 3000C Force Feed Loader 7-79...

  • Page 192: Air Conditioning/Heat Option

    Illustrated Parts List AIR CONDITIONING/HEAT OPTION Figure 7-37. Air Conditioning/Heat Option 7-80 3000C Force Feed Loader...
  • Page 193 Illustrated Parts List Air Conditioning/Heat (Option) Item Part Number Qty. Description Remarks 1014501 Option, AC/Heat, 3000C, T4F 1013955 Kit, A/C, Heat, Loader, T4F 853700-04 Pressurizer Plenum Assembly 853700-06 Switch, Heat/Cool 12V 857007 Cover, A/C 856988 Arm, AC Cover 1013667-16 Compressor, Freon, AC, Loader...

  • Page 194: Radio Option

    Illustrated Parts List RADIO OPTION 12, 11, 10, 9 5, 7 6, 5, 4 Figure 7-38. Radio Option 7-82 3000C Force Feed Loader...
  • Page 195 100-4-28-12-5F Capscrew, Hex Head, 1/4-28 x 0.75 1011314 Radio, AM/FM/CD, w/Auxilary Input & Speakers 122-#10-24-12F Panhead Machine Screw, #10-24 x 0.75 303-#10 Washer, Lock, Extension Tooth, #10 300-#10 Washer, Flat, #10 209-#10-24 Nut, Hex, #10-24 3000C Force Feed Loader 7-83...

  • Page 196: Swivel Conveyor Option

    Illustrated Parts List SWIVEL CONVEYOR OPTION 11,12 6,7,8 Figure 7-39. Swivel Conveyor Option 7-84 3000C Force Feed Loader...
  • Page 197 122-#10-24-12F Panhead Machine Screw, #10-24 x 0.75 303-#10 Washer, Lock, Extension Tooth, #10 300-#10 Washer, Flat, #10 209-#10-24 Nut, Hex, #10-24 300-12 Washer, Flat, SAE, 3/4 1012563 Light, LED, Circular P70036 Sign, Slow Moving Vehicle 3000C Force Feed Loader 7-85...

  • Page 198: Swivel Conveyor - Hydraulics Option (1 Of 2)

    Illustrated Parts List SWIVEL CONVEYOR - HYDRAULICS OPTION (1 OF 2) 35,29,29,44 30,47 40,31,31,45 31,34,43 29,32,38 46,30,30,41 29,32,35 30,33,36 48,49 30,33,42 39,34,31 Figure 7-40. Swivel Conveyor - Hydraulics Option (1 of 2) 7-86 3000C Force Feed Loader...
  • Page 199 Pump, Hydraulic, Gear, .84 CIR, LH 300-6 Washer, Flat, SAE, 3/8 300-4 Washer, Flat, SAE, 1/4 300-5 Washer, Flat, SAE, 5/16 302-6 Washer, Lock, 3/8 302-4 Washer, Lock, 1/4 302-5 Washer, Lock, 5/16 100-6-16-16-5F CSHH, 3/8-16 x 1.00, GR5, FT 3000C Force Feed Loader 7-87...

  • Page 200: Swivel Conveyor - Hydraulics Option (2 Of 2)

    Illustrated Parts List SWIVEL CONVEYOR - HYDRAULICS OPTION (2 OF 2) 35,29,29,44 30,47 40,31,31,45 31,34,43 29,32,38 46,30,30,41 29,32,35 30,33,36 48,49 30,33,42 39,34,31 Figure 7-40. Swivel Conveyor - Hydraulics Option (2 of 2) 7-88 3000C Force Feed Loader...
  • Page 201 Nut, Lock, Flexloc, 1/4-20, Full, LT 102-M14-2.0-40-8.8F CSSH, M14 x 2.0 x 40,C8.8, FT 307-10 Washer, Lock, Hi-Collar, 5/8 100-M12-1.75-45-8.8F CSHH, M12 x 1.75 x 45, C8.8, FT 993000RS Hose Kit, 3000, Swivel Conveyor Not Shown 3000C Force Feed Loader 7-89...

  • Page 202: Swivel Conveyor Assembly (1 Of 2)

    Illustrated Parts List SWIVEL CONVEYOR ASSEMBLY (1 OF 2) 32 (Weld) 33 (Weld) 19 (Weld) 20, 15 Figure 7-41. Swivel Conveyor Assembly (1 of 2) 7-90 3000C Force Feed Loader...
  • Page 203 Bar, Round, Pin Deflector, Swivel 856997 Bar, Round, Pin, Cylinder, Top 856926 Stop, Swivel Conveyor Motor 854819 Plate, Spacer 852880 Clamp, Hose, 4-Hole, 0.625 Hole 131140 Hose Clamp, 2-Hole 750612 Shaft, Swivel Conveyor Drive 750608 Turn Table, Swivel 3000C Force Feed Loader 7-91...

  • Page 204: Swivel Conveyor Assembly (2 Of 2)

    Illustrated Parts List SWIVEL CONVEYOR ASSEMBLY (2 OF 2) 32 (Weld) 33 (Weld) 19 (Weld) 20, 15 Figure 7-41. Swivel Conveyor Assembly (2 of 2) 7-92 3000C Force Feed Loader...
  • Page 205 Rubber Skirt, Discharge Baffle 100-6-16-16-5F CSHH, 3/8-16 x 1.00, GR5, FT Not Shown 308-6-24 Washer, Flat, Fender, 3/8 x 1.50 Not Shown P70036 Sign, Slow Moving Vehicle Not Shown 31800 Shaft, Clip, Conveyor Not Shown 3000C Force Feed Loader 7-93...

  • Page 206: Swivel Stand Option

    Illustrated Parts List SWIVEL STAND OPTION Figure 7-42. Swivel Stand Option 7-94 3000C Force Feed Loader...
  • Page 207 Illustrated Parts List Swivel Stand (Option) Item Part Number Qty. Description Remarks 988165 Group, Swivel Stand 988167 Swivel Stand, 90” 988166 Swivel Stand, 56” 986603 Conveyor Locking Pin 3000C Force Feed Loader 7-95...

  • Page 208: Alphabetical Parts Index

    1 0 1 3 6 6 7-1 4 7-31 Aftertreatment, SCR, Vertical 1 0 1 3 6 6 7- 0 2 7-31 Air Cleaner, 3000C, T4F 1 0 1 1 2 6 3 - 0 2 7-31 Air Intake Stabilizer 1 0 0 07 2 1...
  • Page 209 Assembly, Valve Lever 1 0 0 6 5 8 6 7-26 Assembly, Valve, 2-Section 1 0 1 1 8 6 8 7-33 Assembly, Valve, 5 Section W/ Deutsch 1 0 1 1 8 6 9 7-40 3000C Force Feed Loader 7-97...
  • Page 210 75 0 0 5 2 7-20 Bearing Cone 6 1 0 2 1 0 7-10 Bearing Cone 2 1 0 1 8 0 7-10 Bearing Cone, Wheel Hub, Inner 1 1 0 2 6 0 7-10 7-98 3000C Force Feed Loader...
  • Page 211 9 8 1 74 0 - 6 2 7-12 Brace, Mirror 8 5 6 9 8 6 7-23 Bracket, Anchor 70 2 0 0 97 7-34 Bracket, Forward/Reverse, Pump 1 0 1 0 6 47 7-29 3000C Force Feed Loader 7-99...
  • Page 212 3 4 4 6 3 - 0 1 7-33 Chain Assembly, Feeder, Left 7 1 0 2 3 0 L Chain Assembly, Feeder, Left 7 1 0 2 3 0 L Chain Assembly, Feeder, Right 7 1 0 2 3 0 R 7-100 3000C Force Feed Loader...
  • Page 213 Collar Mounting Bracket, Right 8 5 51 2 6 7-34 Compressor, Freon, AC, Loader 1 0 1 3 6 6 7-1 6 7-30 Compressor, Freon, AC, Loader 1 0 1 3 6 6 7-1 6 7-37 3000C Force Feed Loader 7-101...
  • Page 214 CSHH, 1/4-20 x .50, GR5, FT 1 0 0 - 4 -2 0 - 8 - 5 F 7-28 CSHH, 1/4-20 x 1.00, GR5, FT 1 0 0 - 4 -2 0 -1 6 - 5 F 7-33 7-102 3000C Force Feed Loader...
  • Page 215 CSHH, 5/8-11 x 1.5, GR8, FT 1 0 0 -1 0 -1 1 -24 - 8 F 7-29 CSHH, 5/8-11 x 2.00, GR5 1 0 0 -1 0 -1 1 - 3 2- 5 7-20 3000C Force Feed Loader 7-103...
  • Page 216 Cylinder, Hydraulic, 3.50 x 10.00 x 1.75 Rod 70 0 1 6 0 -2 8 Cylinder, Hydraulic, 3.50 x 10.00 x 1.75 Rod 70 0 1 6 0 -2 8 Cylinder, Hydraulic, Moldboard Lift 3 2 8 3 70 7-104 3000C Force Feed Loader...
  • Page 217 Engine Cummins, 130HP, T4F 1 0 1 3 6 6 7 7-32 Engine, Cummins, 130HP, T4F 1 0 1 3 6 6 7 7-29 Engine, Cummins, 130HP, T4F 1 0 1 3 6 6 7 7-30 3000C Force Feed Loader 7-105...
  • Page 218 7-12 Gear Box, Seal Washer 9 8 1 74 0 - 6 0 7-14 Gear Box, Vent 9 8 1 74 0 - 3 8 7-14 Glass - Door 76 0 0 8 0 7-25 7-106 3000C Force Feed Loader...
  • Page 219 7-31 Hose, Radiator, 1.50 x 1.75, 90° 3 6 3 9 5 7-32 Hose, Radiator, Lower, Flex, 19.00 1 0 1 4 2 2 5 7-32 Housing 9 8 1 74 0 -1 3 7-12 3000C Force Feed Loader 7-107...
  • Page 220 1 6 0 4 5 0 7-35 Latch, Modified, Right 9 8 2 0 6 2 7-25 Leaf Spring Assembly, Front 73 0 0 9 0 7-10 Level Rod Indicator 8 5 51 6 3 7-108 3000C Force Feed Loader...
  • Page 221 Module, DEF Supply 1 0 1 2 6 41 7-30 Module, DEF, Supply 1 0 1 2 6 41 7-32 Moldboard, Loader, All-Purpose 9 8 6 3 74 Motor Mount 8 5 478 8 7-21 3000C Force Feed Loader 7-109...
  • Page 222 Needle Bearing 9 8 1 74 0 - 4 6 7-12 No-Spin Differential (Kit) 1 0 1 0 6 3 4 -2 3 7-16 Nozzle Kit, Windshield Washer 8 5 2 8 1 0 7-22 7-110 3000C Force Feed Loader...
  • Page 223 Nut, Hex, Jam, 3/4-10, GR5 2 0 2-1 2-1 0 - 5 Nut, Hex, Jam,, 1-1/4-12, GR5 2 0 2-2 0 -1 2- 5 7-39 Nut, Hex, Machine, #10-24 2 0 9 - # 1 0 -24 7-28 3000C Force Feed Loader 7-111...
  • Page 224 Nut, Locking, 1.50 NPT 1 0 1 4 4 8 9 7-28 - O - Option, AC/Heat, 3000C, T4F 1 0 1 4 5 0 1 7-37 Option, Swivel Conveyor, 3000 9 8 1 6 7 9 S R V...
  • Page 225 2 1 0 0 6 0 7-39 Pin, Conveyor Belt Lacing, 30” 75 0 0 8 0 7-20 Pin, Cotter, .188 x 2.00 8 0 3 3 8 Pin, Cotter, .188 x 2.00 8 0 3 3 8 3000C Force Feed Loader 7-113...
  • Page 226 76 0 0 1 0 A - 0 6 7-22 Plate, Right Conveyor Side Skirt 8 5 3 2 9 2 7-41 Plate, Skirt Keeper 8 5 3 2 9 4 7-41 Plate, Skirt Keeper 8 5 3 3 7 9 7-41 7-114 3000C Force Feed Loader...
  • Page 227 8 5 2 5 8 0 7-33 Pump, Hydraulic, Gear, Tandem, .58 CIR 8 5 2 5 8 0 7-40 Pump, Hydraulic, Piston, Tandem, CCW P 2 0 5 2 3 2 A 7-29 - Q - 3000C Force Feed Loader 7-115...
  • Page 228 1 0 1 0 6 3 4 - 8 4 7-12 Roller, 3.25 x 1.25 8 1 1 3 1 6 Roller, Troughing Idler 75 0 1 4 0 7-19 Rubber Skirt, Discharge Baffle M 5 2 1 4 5 4 7-21 7-116 3000C Force Feed Loader...
  • Page 229 3 1 8 0 0 7-41 Shaft, Conveyor Head Pulley 75 0 2 7 1 7-21 Shaft, Feeder, Lower 7 1 0 2 2 1 A Shaft, Feeder, Upper 7 1 0 1 7 1 A 3000C Force Feed Loader 7-117...
  • Page 230 Spacer 9 8 1 74 0 -1 2 9 7-16 Spacer, Tube, 3.00 OD x 2.00 ID x .50 LG 9 8 6 51 1 Spring 9 8 1 74 0 - 5 8 7-12 7-118 3000C Force Feed Loader...
  • Page 231 75 0 5 8 5 S R V 7-29 Subassembly, Weldment, Inner, Direction Light 1 0 1 0 9 6 3 7-36 Subassembly, Weldment, Outer, Direction Light 1 0 1 0 9 5 9 7-36 3000C Force Feed Loader 7-119...
  • Page 232 7-32 Tank, Surge, Loader, T4F 1 0 1 1 2 6 3 - 0 9 7-32 Tank, Windshield Wiper 1 51 2 0 0 7-27 Tank, Windshield Wiper Washer 1 51 2 0 0 7-22 7-120 3000C Force Feed Loader...
  • Page 233 14 0 6 4 0 7-17 Valve, Solenoid, Forward/Reverse Shift 8 5 3 8 5 0 7-33 Valve, Solenoid, FWD/REV Shift 7-40 8 5 3 8 5 0 Valve, Solenoid, Pump Destroke 7-33 1 6 0 3 8 0 3000C Force Feed Loader 7-121...
  • Page 234 7-32 Washer, Flat, 3/8 7-33 3 0 0 - 6 Washer, Flat, 3/8 3 0 0 - 6 Washer, Flat, 3/8 3 0 0 - 6 Washer, Flat, 5/16 7-17 3 0 0 - 5 7-122 3000C Force Feed Loader...
  • Page 235 Washer, Lock, 3/4 3 0 2-1 2 Washer, Lock, 3/4 3 0 2-1 2 Washer, Lock, 3/4 3 0 2-1 2 Washer, Lock, 3/4 3 0 2-1 2 Washer, Lock, 3/4 3 0 2-1 2 3000C Force Feed Loader 7-123...
  • Page 236 1 0 0 8 8 6 8 Weldment, Chain Guard, Right 1 0 0 8 8 6 8 Weldment, Conveyor Pivot, Moldboard 70 0 1 3 1 Weldment, Conveyor, Stabalizer 7-34 9 8 14 3 8 7-124 3000C Force Feed Loader...
  • Page 237 Window, Right Side 7-24 76 0 1 2 0 Windshield Seal 7-25 76 0 0 9 0 Wing, Moldboard, Left 75 0 51 2 Wing, Moldboard, Right 75 0 51 1 - X, Y, Z - 3000C Force Feed Loader 7-125...
  • Page 238 500 Lincoln County Parkway Ext. Lincolnton, North Carolina 28092 Phone: (704) 966-3300 - Fax Sales: (704) 483-5802 www.LeeBoy.com 1012793-01 Printed in the U.S.A.

Table of Contents