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Lauper Instruments mocon AMETEK OX-TRAN 2/40 manual available for free PDF download: Operator's Manual
Lauper Instruments mocon AMETEK OX-TRAN 2/40 Operator's Manual (85 pages)
Brand:
Lauper Instruments
| Category:
Laboratory Equipment
| Size: 3 MB
Table of Contents
Safety Information
4
Table of Contents
5
Chapter 1: Introduction
9
Figure 1-1: OX-TRAN Model 2/40 System
9
Features
10
Measuring an Oxygen Transmission Rate
11
Figure 1-2: an OX-TRAN Model 2/40 Permeation Cell
11
Testing Packages and Films
12
Figure 1-3: Large Tray Cartridge
12
Figure 1-5: Bottle & Cup Cartridge
13
Figure 1-6: Film Cartridge
13
Permeation Test Overview
14
Individual Zero Phase
14
Conditioning the Sample
14
Rezero State
14
Cell Examination State
14
Bypass State
14
Test Completion
14
Report Generation
14
Chapter 2: Setting up
15
Unpacking the System
15
Preparing for Installation
15
Front Panel Parts and Controls
16
Figure 2-1: Front Panel Parts and Controls
16
Table 2.1: Front Panel Parts and Controls
16
Back Panel Parts and Controls
17
Figure 2-2: Back Panel Connections and Controls
17
Table 2.2: Back Panel Controls and Connections
17
Inner Chamber Parts and Controls
18
Figure 2-3: Carrier Gas Humidifier
18
Figure 2-4: Test Cell Details
18
Table 2.3: Test Chamber Parts and Controls
18
Carrier Gas
19
Compressed Air Supply
19
Gas Distribution System
19
Figure 2-5: System Plumbing Connection Diagram
19
Connecting the Gas Lines
20
Connecting a Carrier Gas Supply
20
Connecting the Compressed Air Supply
21
Connecting the Test Gas Water Supply
21
Setting the Gas Supply Pressures
22
System Outgassing
22
Chapter 3: Preparing for a Test
23
Testing Basics
23
How Barrier Properties Affect Testing
23
Testing very Good Barriers
23
Testing very Poor Barriers
23
Testing Mixed Barriers
24
Testing Moisture Sensitive Barriers
24
Developing Test Methods
24
The Examination Time
24
The Rezero Frequency
24
Individual Zero Processing
25
Purging the Sample
26
Conditioning the Sample
27
Using the Automatic Check Function
28
Using the Reference Check Function
28
Determining When to Stop a Test
29
Choosing a Test Method
29
The Auto Test Method
29
The Advanced Test Method
29
Saved Test Methods
29
Using Test Sequencing
29
Humidified Environment Testing
30
Filling the Test Gas Water Reservoir
30
Filling the Carrier Gas Water Reservoir
31
Figure 3-1: Humidifier Fill Port and Controls
31
Table 3.1: Carrier Gas Reservoir and Fill Port
31
Loading and Unloading a Test Cartridge
32
Figure 3-2: Installing a Test Cartridge
32
Chapter 4: Using the Instrument Software
33
Software Features
33
Instrument Software Structure and Organization
34
Chapter 5: Testing Packages
35
Testing Suggestions
35
Package Mounting Methods
36
Mounting Rigid and Semi-Rigid Packages
36
Mounting Flexible Packages
36
Mounting Packages Using a Package Adapter Cartridge
37
Tube Mounting Packages
37
Figure 5-1: Tube Mounted Packages
37
Package Purging
38
Package Conditioning
38
Setting up and Starting a Package Test
38
Monitoring and Controlling a Package Test
38
Chapter 6: Testing Flat Film Samples
39
Testing Suggestions
39
Preparing for a Film Test
40
Sample Size
40
Using Masks
40
Orienting the Sample
41
Mounting a Sample in a Film Cartridge
42
Figure 6-1: Mounting a Film Sample
42
Sample Purging
43
Sample Conditioning
43
Setting up and Starting a Film Test
43
Monitoring and Controlling a Film Test
43
Chapter 7: Maintenance
45
Cleaning the Instrument
45
Maintaining the Test Cells
46
Test Station O-Rings and Part Numbers
46
Figure 7-1: Test Station Components
46
Table 7.1: Test Station Replacement Components
46
Maintaining the Oxygen (Coulox) Sensor
47
Verifying Oxygen Sensor (Coulox) Performance
47
Replacing the Coulox Sensor
47
Maximizing Coulox Sensor Life
47
Emptying the Carrier Gas Water Reservoir
48
System Standby
48
System Shutdown for Storage or Repair
48
Chapter 8: Troubleshooting
49
Error Messages and Warnings
49
Troubleshooting Testing Problems
49
Recovering from a Sensor Over-Range Condition
50
Recovering from a Power Failure
50
Chapter 9 Specifications
51
Environmental Requirements
51
Electrical Requirements
51
Physical Specifications
51
Table 9.1: Environmental Requirements
51
Table 9.2: Electrical Specifications
51
Table 9.3: Physical Specifications
51
Chamber Specifications
52
Gas Supply Requirements
52
Table 9.4: Chamber Specifications
52
Table 9.5: Gas Supply Specifications
52
Sample Conditioning Capabilities
53
Table 9.6: Sample Conditioning Capabilities
53
Transmission Rate Measurement Capabilities
54
Table 9.7: Transmission Rate Specifications - Ox-Tran 2/40 Model H
54
Table 9.8: Transmission Rate Specifications - Ox-Tran 2/40 Model L
54
Table 9.9: Transmission Rate Specifications - Ox-Tran 2/40 Model 10X
55
Appendix A: Site Preparation Instructions
57
Appendix B: Spare Parts
61
Appendix C: Warranty and Service Policies
62
Appendix D: Theory of Operation
67
How the Oxygen Sensor Works
67
How the Transmission Rate Is Measured
67
Factors that Affect the Transmission Rate of a Barrier Material
68
Barrier Temperature
68
Test Gas Driving Force
68
Barometric Pressure
68
Relative Humidity
68
How a Humidified Carrier Gas Is Generated
69
How a Humidified Test Gas Is Generated
69
How the Rezero Cell Works
69
How the Automatic Purge Function Works
70
How the Automatic Conditioning Function Works
70
How the Automatic Check Function Works
71
How the Reference Check Function Works
71
How the Auto-Test Method Works
72
How Sequential Testing Works
72
Appendix E: Electrical and Plumbing Diagrams
73
Appendix F: Permeant Sensor Adjustment
81
Permeant Sensor Performance Check
81
Performing a Permeant Sensor Adjustment
81
Permeant Sensor Adjustment Test Setup
82
Appendix G: Compliance
85
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