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Lamtec MCC Manual

Lamtec MCC Manual (284 pages)

Combustion Management System

Brand: Lamtec | Category: Control Systems | Size: 13 MB

Table of Contents

Table of Contents
3
1 Important Information about the Manual

11
- Abbreviations
  11
2 Safety

13
- Classification of the Safety Instructions and Warnings
  13
- Target Group
  14
- Product-Specific Dangers
  14
  - Mounting Notes
    16
  - Installation Notes
    17
  - Commissioning Notes
    18
  - Electronic Ratio Control
    18
  - Basic Device
    19
  - Parameter Settings
    19
  - Ffs/Ion/Terminal - Flame Tolerance Time
    19
  - Electrical Connection Flame Sensor
    20
  - CO/O 2 Measuring Systems
    21
  - Acceptance and Inspection
    21
  - Components/Devices of External Manufacturers
    22
3 System Description

23
- Brief Description
  23
- Digital Input/Output Functions
  25
  - Digital Inputs
    25
  - Digital Outputs
    27
  - Assignment of Input/Output Functions
    27
  - Chain Functions
    28
  - Curve Set Selection
    28
- Analogue Inputs/Outputs
  28
  - Analogue Inputs
    28
  - Analogue Outputs
    28
- Functional Description of the Modules
  29
- Life Cycle
  30
4 CMS Components

31
- MCC - Master Control Component (Burner Module)
  31
  - For Your Safety
    31
  - Technical Data
    31
  - Functional Description
    33
  - Leds
    34
  - Terminal Assignment
    35
  - Connection Diagram
    36
  - Interfaces
    37
- AEC-TPS - Actuator Extension Component Three-Point Step
  38
  - Technical Data
    38
  - Functional Description
    40
  - Leds
    41
  - Connection Diagram
    43
  - Interfaces
    43
  - For Your Safety
    51
  - Leds
    55
  - Interfaces
    56
  - Connection Diagram
    56
- SDO - Safe Digital Output
  57
  - For Your Safety
    57
  - Technical Data
    57
  - Terminal Assignment
    59
  - Functional Description
    60
  - Leds
    60
  - Connection Diagram
    61
  - Interfaces
    61
- SAI - Safe Analogue Input
  62
  - For Your Safety
    62
  - Technical Data
    62
  - Terminal Assignment
    64
  - Functional Description
    64
  - Leds
    65
  - Connection Diagram
    66
  - Interfaces
    69
- UI400 - User Interface
  70
  - For Your Safety
    70
  - Technical Data
    70
  - Functional Description
    71
  - Pin Assignment
    71
  - Interfaces
    72
- Graphic User Interface - GUI607/GUI610/GUI615
  72
  - For Your Safety
    72
  - Technical Data
    72
  - Gui607
    72
  - Gui615
    75
  - Connection Diagram
    77
  - Interfaces
    78
- Router
  79
  - For Your Safety
    79
  - Functional Description
    79
5 Functional Description with Process Diagrams

80
- Basic Burner Sequencer Functionality
  80
- Additional Burner Sequencer Functionality
  86
  - Start Without Pre-Purge
    86
  - Requirements
    86
  - Required Inputs/Outputs
    86
  - Required Parameters
    86
  - Functional Description
    86
  - Standby Mode
    87
  - Requirements
    87
  - Required Inputs/Outputs
    87
  - Required Parameters
    87
  - Functional Description
    88
  - Purging the Fuel Train
    89
  - Requirements
    89
  - Required Inputs/Outputs
    89
  - Required Parameters
    90
  - Purging with Digital Input
    92
  - Burner
    92
  - Operating Modes for the 'Purging Fuel Train Function
    93
  - Pilot Burner - Continuous Operation
    93
  - Requirements
    93
  - Required Inputs/Outputs
    93
  - Required Parameters
    94
  - Process Sequence Chart: Pilot Burner Continuous Operation
    94
  - CPI/POC - Closed Position Indication/Proof of Closure
    95
  - Requirements
    95
  - Required Inputs/Outputs
    95
  - Required Parameters
    95
  - Functional Description
    95
  - Valve Leakage Test
    96
  - Requirements
    96
  - Required Parameters
    96
  - Functional Description
    97
  - Valve Leakage Test Flow Chart
    98
  - Process Sequence Chart
    99
  - Calculation Example
    99
  - Suggested Circuit for Venting
    101
- Electronic Ratio Control System
  102
  - Requirements
    102
  - Required Inputs/Outputs
    102
  - Required Parameters
    102
  - Commissioning
    102
  - Physical Actuator Types
    102
  - Continuous Actuators
    102
  - Actuators with TPS Control
    103
  - Logical Actuator Channels
    103
- Burner Firing Rate Controller
  104
  - Requirements
    104
  - Required Inputs/Outputs
    104
  - Required Parameters
    104
  - Configuration
    104
  - I Term
    105
  - Constant Controller
    105
  - Controlled by Atmospheric Conditions
    106
  - Limiting the Firing Rate Controller
    106
  - Burner Shut-OFF
    107
  - Functional Description
    108
- SPS Parameters
  108
6 Commissioning

109
- Parameter and Password Input
  109
- Commissioning Tests
  109
- Programming of Curves
  109
  - Programming Curves
    110
  - Configuring Special Points
    112
  - Configuring the Range Limits
    113
  - Shut-Off Limits
    114
  - Run to Shut-Off Limits
    114
  - Checking the Shut-OFF Limits of the CMS with the CMS Remote Software
    114
  - Checking the O2 Effect
    116
7 Operating Control and Displays

117
- Operation, Controls and Display with UI400
  117
  - Menu Functions
    117
  - Main Menu
    119
  - Information Menu Path
    119
  - Burner Details
    120
  - Recalling Fault History
    121
  - Software Version
    122
  - Display of Check Sums
    123
  - Positions of Actuators
    123
  - Display IP Address
    123
  - Manual Menu Path
    124
  - Settings Menu Path
    125
  - Password
    125
  - Program Sequence
    126
  - Configuring the Servomotors
    129
  - Deleting Curves
    131
  - Adjusting Controller
    132
  - Changing Password
    133
  - UI400 Settings
    133
- Operation, Controls and Display with GUI607/610/615
  134
  - Process Diagram and Menu Navigation
    135
  - Password
    138
  - Burner Settings Menu
    139
  - Burner Firing-Rate Controller Menu
    149
  - CO/O2 Burner Optimisation Menu
    153
  - Flame Monitoring System Menu
    155
  - System Functions Menu
    156
  - User Settings
    163
- Operation, Controls and Display with CMS Remote Software
  165
  - Remote Software
    165
  - Installation Prerequisites
    165
  - Installing the Software
    165
  - Offline/Online
    168
  - Offline Mode
    168
  - Online Mode
    169
  - Connecting the CMS to the PC
    169
  - CMS Remote Software User Interface
    173
  - Dataset Menu
    174
  - Connection Menu
    178
  - Access Rights Menu
    179
  - CMS Menu
    182
  - Options Menu
    203
  - Help Menu
    207
8 CO/O 2 Control

208
- For Your Safety
  208
- Safety Concept
  208
- Requirements
  209
- Required Inputs/Outputs
  209
- Required Parameters
  209
- Why Control CO
  210
  - Where Can CO Control be Used
    210
  - Overview of Functions
    211
  - Optimisation Strategy
    212
  - Advantages of CO Control over O Trim
    212
- Operating Control and Displays
  212
  - Is CO Control or O2 Trim Activated
    212
  - Display in the Case of Active CO/O2 Control
    214
  - Display with Active CO Control
    214
  - Display for Active O Trim
    214
  - Status Display in Case of O2 Trim
    214
  - Resetting Faults
    215
- Electrical Connection - Connection Via LSB
  215
  - Electrical Connection
    215
  - Lamtec System Bus (Lsb)
    215
- Settings
  216
  - Activating CO/O2 Control
    216
  - Access Levels
    216
  - Password Entry
    217
- Installation and Commissioning
  217
- Monitoring Routines
  245
  - Dynamic Monitoring Routines
    245
  - CO/O2 Controller Information
    245
  - CO Controller Faults
    247
  - O2 Trim Faults
    250
  - Burner Fault Shut-Down When Falling below the Absolute O2 Minimum
    252
9 Faults

253
10 Maintenance

269
- Firmware Update
  269
- Maintenance Tasks
  277
11 Decommissioning

278
- Important Notes on Shutdown/Return to Service
  278
- Disposal Notes
  278
12 Appendix

279
- CP Default Configuration
  279
- Acceptance and Inspection
  280
- Circuit Diagrams
  281
- Accessories
  281
  - Power Supplies
    281
- EU Declaration of Conformity
  282

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