Kval Commander Manuals

Manuals and User Guides for Kval Commander. We have 1 Kval Commander manual available for free PDF download: Instruction Manual

Kval Commander Instruction Manual

Kval Commander Instruction Manual (72 pages)

Door Pre-Hanging Machine

Brand: Kval | Category: Tool Storage | Size: 0 MB

Table of Contents

Operator's & Parts Manual
4
Table of Contents
5
Customer Service Information
9
Returning Parts / Equipment to Kval
10
- When You Call
  10
- When Sending Merchandise Back
  10
Getting Started
11
Safety First Danger
13
Procedure
14
Lock out and Tag out Procedure
15
Lock Rules
17
Safety Guidelines
21
- Electrical
  21
- Compressed Air
  21
- Operating Safety
  21
- Compliance with Codes and Regulations
  21
- Operators Training
  21
- Other Hazard Control Action
  21
Specifications
23
Uncrating the Commander
24
Commander Installation
24
Anchoring the Machine to the Floor
27
- Daily
  29
- Weekly
  29
Lubrication Requirements
32
- Linear Bearings
  32
- Flange Bearing
  32
- Lubricate Special High Speed Bearings
  32
- Perske High Frequency Motors
  32
- Approved Lubrication Products
  32
- Lubricator Adjustments
  32
- Gear Motor Lubrication Requirements
  32
- Mist Oil Lubrication
  33
- Priming the Lubricator
  33
Control Panel Operations
36
- Jamb Clamp Pedal
  36
- Door Clamp
  36
- Door Width Adjustable
  36
- Control Transformer
  36
- Start Machine
  36
- Back Section/ both / Front Section
  36
- Lock Bore off / Reg. / Deep
  36
- Bolt Drill Off/ on
  36
- Face Plate Off/ Reg. / Extend Time
  37
- Extend Hinge Router Time off / on
  37
- Front Section Skip #2 / All
  37
Auxiliary Control Panel
37
- Emergency Stop
  37
- Start Sequence
  37
- Door Stop
  38
- Lock Location (Optional)
  38
Feed Mode (Option)
38
- Auto in
  38
- Auto in / out
  38
  - Door Only
    38
  - Door & Jamb
    38
Feed (Option)
38
- Jog Fwd
  38
- Jog Rev
  38
- Front Section
  40
Commander Hinge Section
40
- Hinge Locations
  40
- Standard Hinge Center Set up
  40
- Setting the off Feed Stop
  40
- Hinge Size
  41
- Hinge Backset Door
  41
- Hinge Backset Jamb
  41
- Exterior Doors
  41
- Changing Chipout Blocks
  42
- Machining New Hinge Chipout Blocks
  42
- Setting the Jamb Stops
  42
- Alternative Set up for Pre Hangers
  43
- Double Beveled Doors
  43
- Dalton Torque Limiter Osd
  44
Door Hinge Backset: Bottom Pin
44
- Setting up for a Cut Continued
  45
Commander Exterior Door Reveal Adjustment
46
High Frequency Router Depth Adjustment
47
- Setting up the Back Section
  49
Commander Lock Section
49
- Lock Section Location
  49
- LEFT and RIGHT Shift with Multi-Stop for Locks Section (OPTIONAL)
  49
  - Lock Bore
    51
  - Lock Bore Off, Reg, Deep
    51
  - Lock Bore Diameter
    51
  - Lock Bore Backset
    51
Make Sure Chipout and Drill Are Aligned Properly
52
- Adjusting Backset Turret Bolts
  52
- Two Stage Face Drilling
  52
- Face Plate Set up
  53
- Plate Length
  53
- Plate Width
  53
- Plate Router Depth
  53
- Switching to Bevel Plates
  54
- Side Drill (Latch Hole)
  54
Trouble Shooting
57

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