Kubota ZD1211 Manuals

Manuals and User Guides for Kubota ZD1211. We have 2 Kubota ZD1211 manuals available for free PDF download: Workshop Manual, Operator's Manual

Kubota ZD1211 Workshop Manual (286 pages)

Brand: Kubota | Category: Lawn Mower | Size: 18 MB

Safety First
6
Safety Decals
9
Specifications
13
Dimensions
15
Table of Contents
17
Identification
18
General Precautions
19
Cylinder Nymber
20
Handling Precautions for Electrical Parts and Wiring
21
Wiring
21
Battery
23
Fuse
23
Connector
23
Handling of Circuit Tester
24
Color of Wiring
25
Lubricants, Fuel and Coolant
26
Tightening Torques
29
General Use Screws, Bolts and Nuts
29
Stud Bolts
29
Metric Screws, Bolts and Nuts
30
American Standard Screws, Bolts and Nuts with Unc or Unf Threads
30
Plugs
30
Maintenance Check List
31
Check and Maintenance
33
Daily Check
33
Check Points of Initial 50 Hours
39
Check Point of Initial 100 Hours
40
Check Point of Initial 400 Hours
41
Check Points of Every 50 Hours
42
Check Points of Every 100 Hours
46
Check Points of Every 150 Hours
51
Check Points of Every 200 Hours
51
Check Point of Every 400 Hours
52
Check Points of Every 1000 Hours or Every 1 Year
52
Check Points of Every 1500 Hours
53
Check Points of Every 2000 Hours or Every 2 Years
53
Check Points of Every 3000 Hours
56
Check Points of Every 1 Year
56
Check Point of Every 4 Years
57
Others
58
Special Tools
62
Special Tools for Engine
62
Measuring Range
64
Special Tools for Machine
70
Implement Limitations
71
Engine Body
74
Closed Breather
74
Governor
75
Lubricating System
77
Cooling System
78
Fuel System
79
Troubleshooting
81
Servicing Specifications
84
Tightening Torques
90
Checking, Disassembling and Servicing
91
Checking and Adjusting
91
Engine Body
91
Lubricating System
93
Cooling System
93
Fuel System
95
Separating Engine
100
Disassembling and Assembling
105
D1105-E4
105
Crankshaft Assembly
116
Servicing
117
Cylinder Head and Valves
117
Timing Gears, Camshaft and Governor Gear
122
Piston and Connecting Rod
125
Connecting Rod Alignment
126
Crankshaft
127
Crankshaft Alignment
128
Cylinder
131
Oil Pump
132
Structure
135
Travelling System
136
Hydrostatic Transmission
136
Structure
136
Check Valve and High Pressure Relief Valve
137
Oil Flow
138
Power Trains Operation
139
Control Linkage
140
Final Reduction Gear Section
141
PTO System
142
Parking Brake
145
Troubleshooting
147
Servicing Specifications
149
Tightening Torques
150
Checking and Adjusting
151
Disassembling and Assembling
160
Separating Transaxle Assembly
160
Disassembling Transaxle Center Case
167
Disassembling Pto Clutch Shaft Assembly
169
Disassembling Hydrostatic Transmission and Rear Axle Gear Case Assembly
174
Disassembling Rear Axle Gear Case
179
Disassembling Speed Lever Assembly
182
Servicing
184
Hydrostatic Transmission
184
Transmission Case
186
Pto Clutch
188
Brake
188
Front Axle
189
Troubleshooting
193
Servicing Specifications
194
Tightening Torques
195
Checking, Disassembling and Servicing
196
Checking and Adjusting
196
Disassembling and Assembling
197
Separating Front Wheel and Wheel Bracket
197
Separating Front Axle Assembly
198
Hydraulic System
199
Hydraulic Circuit
201
Hydraulic Pump
202
Hydraulic Control Valve
203
Lift Cylinder
206
Troubleshooting
208
Servicing Specifications
209
Tightening Torques
210
Checking, Disassembling and Servicing
211
Hydraulic Control Valve, Pump and Cylinder
211
Checking and Adjusting
211
Disassembling and Assembling the Hydraulic Control Valve
212
Disassembling and Assembling the Hydraulic Pump
216
Electrical System
220
Electrical Connector Chart
223
Reading the Electrical Circuit Diagrams
224
How to Read Wiring Diagram
224
Layout of Connector Diagrams
227
Main Layout
227
Precautions on Handling Electrical Connectors
227
Starting System
228
Relay
229
Starter
230
Glow Plug
231
Safety Switch
231
Fuel Pump
232
Engine Stop Solenoid
232
Charging System and Easy Checker
233
Ac Dynamo
234
Regulator
234
Easy Checker
235
Gauges
238
Fuel Quantity
239
Coolant Temperature
239
Troubleshooting
242
Servicing Specifications
245
Tightening Torques
246
Checking, Disassembling and Servicing
247
Checking
247
Battery
247
Safety Switches
249
Main Switch
250
Starter
251
Glow Plug
251
Safety Switch
252
Fuel Pump
253
Engine Stop Solenoid
253
Charging System
253
Easy Checker
255
Gauges
256
Coolant Temperature Sensor
256
Cooling System
257
Disassembling and Assembling
259
Starter
259
Dynamo
259
Servicing
260
Starter
260
Charging System
262
Power Transmission
265
Mower Linkage
266
Troubleshooting
268
Servicing Specifications
269
Checking, Disassembling and Assembling
271
Checking and Adjusting
271
Disassembling and Assembling
275
Lifting Linkage
275
Mower Deck
278

Kubota ZD1211 Operator's Manual (113 pages)

ZERO TURN MOWER

Brand: Kubota | Category: Lawn Mower | Size: 5 MB

Table of Contents

5
- Safe Operation
  21
- Servicing of Machine
  21
- Specifications
  23
- Implement Limitations
  25
Instrument Panel and Controls

26
- Mower Mounting
  28
  - Mounting the Mower Deck
    28
  - Adjusting the Mower
    29
  - Dismounting the Mower Deck
    29
  - Installing Parts to the Mower
    29
    
    Installation of Skid
    29
    
    Installation of Gauge Wheel
    29
    
    Installation of Bolt (Adjuster)
    30
- Operating the Engine
  31
  - Get on and Get off Machine Safely
    31
  - Starting the Engine
    31
    
    Parking Brake Pedal
    31
    
    Parking Brake Lock Pedal
    31
  - PTO Clutch Indicator
    31
  - Parking Brake Warning Indicator
    31
  - Motion Control Lever
    32
- Neutral Indicator (Motion Control Lever)
  32
  - Key Switch
    33
  - Stopping the Engine
    34
    
    Engine Stop Lever (Inside the Hood)
    34
  - Check During Operating
    34
    
    Immediately Stop the Engine if
    34
    
    Easy Checker(TM)
    34
  - Master System Warning Indicator
    34
  - Glow Plug Indicator
    34
  - Engine Oil Pressure Warning Indicator
    34
  - Engine Overheat Warning Indicator
    34
  - Electrical Charge Warning Indicator
    34
  - Lcd Monitor
    35
    
    Fuel Gauge
    35
    
    Coolant Temperature Gauge
    36
    
    Hourmeter
    36
    
    Battery Voltage Meter
    36
    
    Service Code Display
    37
    
    Overheat Alarm
    37
    
    Fuel Gauge, Warning Lamp and Fuel Valve
    37
  - Cold Weather Starting
    38
  - Warming up
    38
    
    Warm-Up and Transmission Oil in the Low Temperature Range
    38
  - Jump Starting
    39
- Operating the Machine
  40
  - Operating New Machine
    40
    
    Changing Lubricating Oil for New Machines
    40
    
    Engine Break-In
    40
    
    Machine Break-In
    40
  - Operating Foldable Rops
    41
    
    To Fold the ROPS
    41
    
    To Raise the ROPS to Upright Position
    42
    
    Adjustment of Foldable ROPS
    42
  - Starting
    43
    
    Operator's Seat
    43
    
    Seat Belt
    44
    
    Hydraulic Lift Control Pedal
    44
    
    Throttle Lever
    44
    
    Hydraulic Lift Control Pedal (DOWN)
    44
    
    Hydraulic Lift Control Pedal (UP)
    44
    
    Parking Brake Pedal
    45
    
    Motion Control Lever
    45
  - Stopping
    48
  - Fixing Front Axle
    48
  - Oscillating Front Axle
    48
  - Parking
    49
  - Transporting
    49
- Operating the Mower
  51
  - Making the most of Your Mower
    51
  - Adjusting Cutting Height
    51
  - Cutting Height Control Dial
    51
  - Operating Mower
    54
    
    PTO Lever
    54
    
    Starting
    54
  - Treatment of Mower Deck Inside Skid
    55
    
    Removing Skids
    55
  - Preventing Grass Clippings and Dust from Scattering
    55
    
    Rubber Plates Installation
    55
- Tires and Wheels
  57
  - Tires
    57
    
    Inflation Pressure
    57
  - Wheels
    57
    
    Remove and Install Front Caster Wheels
    58
- Periodic Service
  59
  - How to Open the Hood, Front Cover & Step
    59
    
    Hood
    59
    
    Front Cover
    59
    
    Step
    59
  - How to Raise the Operator's Seat
    60
  - How to Tilt up the Machine
    61
  - How to Open the Lever Guide
    62
  - Lift-Up Point
    63
    
    Front Side
    63
    
    Rear Side
    63
  - Daily Check
    64
  - Lubricants, Fuel and Coolant
    65
    
    Biodiesel Fuel (BDF)
    67
    
    Checking Engine Oil Level
    69
    
    Checking Amount of Fuel and Refueling
    69
    
    Checking Transmission Fluid Level
    70
    
    Checking Coolant Level
    70
    
    Checking and Cleaning Radiator Screen and Hood Screen
    71
    
    Checking Tire Pressure
    72
    
    Inflation Pressure
    72
    
    Lubricating All Grease Fittings
    72
- Maintenance
  73
  - Service Intervals
    73
  - Periodic Service Chart Label
    75
  - Every 50 Hours
    76
    
    Checking Engine Start System
    76
    
    Checking OPC System
    77
    
    Checking Gear Box Oil Level
    77
    
    Greasing
    78
    
    Oiling
    79
  - Every 100 Hours
    80
    
    Cleaning Air Cleaner Primary Element
    80
    
    Checking Fuel Filter
    80
    
    Adjusting Fan Drive Belt Tension
    81
    
    Adjusting Parking Brake
    82
    
    Greasing
    83
    
    Checking Battery Condition
    83
  - Every 150 Hours
    85
    
    Changing Gear Box Oil
    85
  - Every 200 Hours
    86
    
    Changing Engine Oil
    86
    
    Replacing Engine Oil Filter
    86
    
    Replacing Transmission Oil Filter [HST]
    87
    
    Adjusting Front Axle Pivot
    87
  - Every 400 Hours
    88
    
    Changing Transmission Fluid and Rear Axle Gear Case Oil (RH and LH)
    88
    
    Replacing Hydraulic Oil Filter
    89
    
    Replacing Fuel Filter
    89
  - Every 800 Hours
    89
    
    Adjusting Engine Valve Clearance
    89
  - EVERY 1000 HOURS or EVERY 1 YEAR
    89
    
    Replacing Air Cleaner Primary Element and Secondary Element
    89
  - Every 1500 Hours
    90
    
    Checking Fuel Injection Nozzle (Injection Pressure)
    90
  - EVERY 2000 HOURS or EVERY 2 YEARS
    90
    
    Flushing Cooling System and Changing Coolant
    90
    
    Anti-Freeze
    91
  - Every 3000 Hours
    92
    
    Checking Injection Pump
    92
  - Every 1 Year
    92
    
    Checking Fuel Lines
    92
    
    Checking Radiator Hose and Clamp
    92
    
    Checking Hydraulic Hose
    93
    
    Checking Intake Air Line
    93
    
    Checking Engine Breather Hose
    93
    
    Checking Mower Gear Box Oil Seal
    93
  - Every 4 Years
    94
    
    Replacing Hydraulic Hose
    94
    
    Replacing Fuel Lines
    94
    
    Replacing Engine Breather Hose
    94
    
    Replacing Radiator Hose
    94
    
    Replacing Mower Gear Box Oil-Seal
    94
    
    Replacing Intake Air Line
    94
  - Service as Required
    94
    
    Replacing Fuses
    94
    
    Bleeding Fuel System
    94
    
    Checking and Replacing Blade
    95
    
    Replacing Mower Belt
    96
- Adjustment
  97
  - Motion Control Lever
    97
    
    Hst Neutral
    97
    
    Maximum Speed (Forward)
    97
    
    Motion Control Lever Operating Force
    97
    
    Motion Control Lever Alignment
    98
  - Mower Deck Level
    99
    
    Anti-Scalp Rollers
    99
    
    LEVEL MOWER DECK (Side-To-Side)
    100
    
    LEVEL MOWER DECK (Front-To-Rear)
    101
  - General Torque Specification
    103
  - Tightening Torque Chart
    104
- Storage
  105
  - Machine Storage
    105
  - Removing the Machine from Storage
    105
- Troubleshooting
  106
  - Engine Troubleshooting
    106
  - Power Train Troubleshooting
    107
  - Battery Troubleshooting
    108
  - Machine Troubleshooting
    109
  - Mower Troubleshooting
    110
- Index
  112

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Kubota ZD1211 Manuals

Kubota ZD1211 Workshop Manual (286 pages)

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Kubota ZD1211 Operator's Manual (113 pages)

Table of Contents

Table of Contents

Instrument Panel and Controls

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