Kubota KX060-5 Manuals

Manuals and User Guides for Kubota KX060-5. We have 1 Kubota KX060-5 manual available for free PDF download: Operating Instructions Manual

Kubota KX060-5 Operating Instructions Manual (240 pages)

Brand: Kubota | Category: Compact Excavator | Size: 26 MB

Table of Contents
3
Abbreviations
8
General Symbols
9
General Information
11
Foreword
11
EC Declaration of Conformity
11
Original Ec Declaration of Conformity
12
Date of Issue of the Operating Instructions
14
Operating Personnel
14
Qualified Personnel
14
Location of the Operating Instructions
14
Spare Parts
15
Safety Rules
16
Basic Safety Instructions
16
Duties, Liability and Warranty
16
Safety Symbols
18
Approved Use
19
Unapproved Use
19
Special Duties of the Owner
19
Noise Emission and Vibration
20
Noise Emission
20
Vibrations
20
Safety Labels on the Machine
21
Safety Devices
33
Locking the Controls
33
Engine Emergency Stop
33
Protective Structure Cab
34
Emergency Hammer
34
Pipe Safety Valve
35
Overload Warning System
36
Hazards Coming from the Hydraulic System
37
Fire Protection
37
Recovery, Loading and Transport
39
Safety Rules for Recovery
39
Safety Rules While Loading with a Crane
39
Safety Rules for Transport
40
Recovery
41
Hoisting the Machine with a Crane
41
Transport on a Flat Bed Trailer
43
Description of the Machine
45
Model Overview
45
Model KX060-5 and U56-5
45
Dimensions
46
Dimensions KX060-5 and U56-5
46
Specifications
48
Identification of the Machine
60
Product Identification Number
60
Engine Number
61
Standard Equipment
61
Assembly and Functions
62
Component Overview
62
Operator's Place
63
Left Control Console
63
Description of the Components of the Left Control Console
64
Drive Levers and Control Pedals
65
Drive Levers and Control Pedals - Description
65
Right Control Console
66
Description of the Components of the Right Control Console
67
Horn Switch
67
Keypad Switch
68
Keypad Switch Description
68
Display
69
Description of the Display
69
Warning Light
70
Charge Indicator
70
Maintenance Indicator
70
Other Equipment to be Found at the Machine
71
Wiper/Washer System
71
Interior Lighting
71
Fuse Box
72
Tool Compartment
72
Tool Compartment (KX060-5)
72
Main Battery
73
Battery Isolator
73
Main Fuses
73
Cup Holder
74
Tank Filler Neck and Fill Level Monitor
74
Tank Filler Neck and Fill Level Monitor with Suction Pump (Optional, Only KX060-5)
75
Rear View Mirror
75
Heating and Air-Conditioning System (Optional)
75
Engine Compartment
78
Hydraulic System
79
Return Change Valve for Direct Return Flow
79
Radiator and Condenser
80
Operation
81
Safety Rules for Operation
81
Safety for Children
82
Guiding the Operator
82
Working in the Vicinity of Overhead Power Lines
83
Working in the Vicinity of Underground Power Lines
83
Initial Operation
83
Setting the Display Language
84
Setting the Date/Time
85
Date and Time Display Format
86
Setting the Display Brightness
87
Setting the Work Light Turn-Off Delay Function
88
Running-In of the Machine
89
Special Maintenance Instructions
89
Operating the Machine
90
Pre-Operational Services
90
Walk-Around Inspection
90
Dust Valve - Clean
90
Engine Oil - Check
91
Coolant Level - Check
91
Radiator and A/C Condenser - Check
92
Radiator - Clean
92
V-Belt - Check
92
Exhaust System Leakage - Check
93
Hydraulic Oil Level - Check
93
Bucket Bolt and Linkage Bolt - Grease
94
Water Separator - Check
94
Electrical Instrumentation - Check
95
Filter Indicator - Check
95
Fuel Level, Coolant Temperature, Hydraulic Oil Temperature Date and Time - Check
96
Setting up the Workplace
96
Getting on the Machine
96
Adjusting the Operator's Seat
97
Backrest Adjustment
99
Seat Belt
100
Field of View
100
Adjusting the Rear View Mirrors
101
Safety Instructions for Starting the Engine
102
Starting the Engine
103
Start the Engine in Cold-Weather Conditions
106
Stopping the Engine
106
Observation of the Displays after Starting and During Operation
107
Checking Error Messages
109
Particle Filter Regeneration
111
General Notes
111
Automatic Particle Filter Regeneration - Procedure
112
Automatic Particle Filter Regeneration - Overview
114
Blocking and Releasing the Particle Filter Regeneration - Procedure
115
Blocking and Releasing the Particle Filter Regeneration - Overview
117
Driving the Machine
118
Driving
119
Turning
120
During Driving
120
Driving Uphill and Downhill
121
Notes for Rubber Crawler Operation
122
Operating the Controls During Excavation Work
123
Note on Using Wider and Deeper Buckets
123
Operating the Dozer
124
Overview of Control Lever Functions (Standard Setting)
125
Operating the Boom
125
Operating the Arm
126
Operating the Bucket
127
Swivelling the Swivel Frame
128
Swinging the Boom
128
Operating the Auxiliary Ports
129
Activating the Auxiliary Port Function
129
AUX Port 1
130
AUX Port 2 (Optional)
130
One-Way Hold Operation
131
Switching off
131
Return Change Valve for Direct Return Flow
136
Activating the Return Change Valve for the Manual Type
136
Depressurising the Hydraulic System
137
Depressurising the Auxiliary Ports
138
Placing out of Operation
140
Operating the Heating and Air-Conditioner System (Optional)
141
Heating the Cab
141
Cooling the Cab
142
De-Icing or Demisting the Windows
143
Operating the Wiper/Washer System
144
Switching on the Windscreen Wiper
144
To Turn on the Washer System
144
Operating the Room Light
145
Operating the Rotary Beacon (Optional)
145
Operating the 12 V Plug
145
Opening and Closing the Cab Door
146
Opening the Cab Door from Outside
146
Closing the Cab Door
146
Opening the Cab Door from the Inside
146
Opening and Closing the Windows
147
Front Window
147
Front Window Base
147
Side Window
149
Operating the Working Light
149
Cold Weather Operation
150
Necessary Preparations Prior to the Winter Season
150
Operation During the Winter Season
150
Jump-Starting the Machine
151
Operating in Emergency Situations
152
Engine Emergency Stop
152
Manual Lowering of the Front Attachments
152
Filling up the Washer System
153
Refuelling the Machine
153
Refuelling the Machine
154
Refuelling the Machine Using the Optional Suction Pump (Optional Only KX060-5)
154
Fill Level Monitor When Refuelling
156
Bleeding the Fuel System
157
Replacing the Fuses
157
Fuse Layout of the Fuse Box
158
Main Fuses
159
ECU Fuse
159
Operating the Battery Isolator
160
Opening and Closing the Engine Compartment Cover
160
Opening/Closing the Right Side Cover
161
Opening/Closing the Tool Compartment (KX060-5 Only)
161
Opening/Closing the Front Service Cover
162
Opening/Closing the Left Service Cover
162
Opening/Closing the Heating and Air Conditioner Unit Service Cover
163
Replacing the Bucket
163
Anti-Theft System
164
Black (Individual) Key
164
Red Key (for Registering)
164
The Key System
165
Registering a Black Key for the Machine
166
Troubleshooting
168
Safety Rules for Troubleshooting
168
Troubleshooting: before Operation
168
Troubleshooting: Operation
169
Troubleshooting: Display Indications
171
Maintenance
176
Safety Rules for Maintenance
176
Personnel Requirements
176
Repair Work on the Machine
177
Maintenance Intervals
177
Maintenance Interval Display
177
General Maintenance Chart: 50 to 500 Hours of Operation
179
General Maintenance Chart: 550 to 1000 Hours of Operation
180
Servicing Maintenance Chart: 50 to 500 Hours of Operation
181
Servicing Maintenance Chart: 550 to 1000 Hours of Operation
183
Operating Materials
185
Cleaning the Machine
186
Servicing
187
Coolant - Refill
187
Radiator and Condenser - Clean
188
Dusting Cover
189
V-Belts - Check/Adjust/Change
189
Air Conditioner V-Belt (Optional)
189
Fan/Alternator V-Belt
190
Coolant Hoses and Hose Clamps - Check
190
Coolant - Change
191
Engine Oil and Oil Filter - Change
192
Engine Oil - Drain
192
Oil Filter - Change
193
Engine Oil - Fill
193
Air Filter - Check/Clean/Change
194
Fuel Filter - Change
195
Water Separator - Drain
196
Water Separator - Clean
197
Water Separator Filter - Change
198
Fuel Tank - Drain
199
Fuel Lines and the Air Intake Hoses - Check
200
Return Filter in the Hydraulic Oil Tank - Change
201
Tank Breather Filter - Change
202
Pilot Circuit Filter - Change
203
Suction Filter - Change
204
Hydraulic Oil - Refill/Change
205
Draining the Hydraulic Oil
206
Filling the Hydraulic Oil
206
Battery Service
207
Battery - Check
208
Battery - Charge
208
Battery - Change
209
Lubrication
210
Swivel Gear - Grease
210
Swivel Ball Bearing - Grease
210
Swing Bracket - Grease
211
Other Greasing Points
211
Crawler Tension - Check/Adjust
212
Crawler Tension - Check
212
Crawler Tension (Steel) - Check
213
Crawler Tension - Adjust
213
Drive Unit Oil - Change
214
Interior Air Filter - Check/Clean/Change
214
Pipes and Hoses of the Heating and Air-Conditioner Systems - Check
216
Coolant Content (Air-Conditioner Only) - Check
217
Viewing the Operations Log
218
Bolted Joints - Check
219
Tightening Torque for Screws
219
Tightening Torque for Hose Clamps
219
Tightening Torque for Hydraulic Hoses
220
Tightening Torque for Hydraulic Pipes
220
Tightening Torque for Hydraulic Adapters
221
Tightening Torque for Elbow Pipe Joints with Shim
221
Safety Inspection
222
Taking out of Service and Storage
223
Safety Rules for Taking out of Service and Storage
223
Storage Conditions
223
Measures before Taking out of Service
223
Measures During Taking out of Service
223
Start-Up after Taking out of Service
224
Lifting Capacity of the Excavator
225
Constructive Calculation of Lifting Capacity
225
Lifting Attachment
225
Load Suspension Device
226
Max. Lifting Load During Swivel Operation Is 360
228
Software Information
238

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