KTM TC 50 Mini 2020 Motocross Bike Manuals

Manuals and User Guides for KTM TC 50 Mini 2020 Motocross Bike. We have 1 KTM TC 50 Mini 2020 Motocross Bike manual available for free PDF download: Owner's Manual

KTM TC 50 Mini 2020 Owner's Manual (148 pages)

Brand: KTM | Category: Motorcycle | Size: 7 MB

Table of Contents
4
Means of Representation 1
7
Symbols Used
7
Formats Used
7
Safety Advice
8
Use Definition - Intended Use
8
Misuse
8
Degrees of Risk and Symbols
8
Tampering Warning
9
Safe Operation
9
Protective Clothing
10
Work Rules
10
Environment
10
Owner's Manual
10
Important Notes
12
Manufacturer and Implied Warranty
12
Fuel, Auxiliary Substances
12
Spare Parts, Accessories
12
Service
12
Figures
12
Customer Service
13
View of Vehicle
14
View of Vehicle, Front Left (Example)
14
View of Vehicle, Rear Right (Example)
15
Serial Numbers
16
Vehicle Identification Number
16
Type Label
16
Engine Number
16
Fork Part Number
17
Shock Absorber Article Number
17
Controls
18
Hand Brake Lever
18
Throttle Grip
18
Kill Switch
18
Opening the Fuel Tank Filler Cap
18
Closing the Fuel Tank Filler Cap
19
Opening Oil Tank Cap (TC 50 Mini)
19
Closing Oil Tank Cap (TC 50 Mini)
20
Fuel Tap
20
Choke (TC 50)
20
Choke (TC 50 Mini)
20
Kick Starter Lever
21
Foot Brake Lever
21
Plug-In Stand
21
Service Hour Counter
21
Preparing for Use
22
Advice on Preparing for First Use
22
Running in the Engine
24
Riding Instructions 8
25
Checks and Maintenance Measures When Preparing for Use
25
Starting the Vehicle
25
Starting off
26
Riding
26
Applying the Brakes
27
Stopping, Parking
27
Transporting
28
Refueling
28
Filling up with Oil (TC 50 Mini)
29
Service Schedule
30
Additional Information
30
Required Work
30
Recommended Work
31
10 Tuning the Chassis
32
Checking the Basic Chassis Setting with Rider's Weight
32
Air Suspension XACT 5235 (TC 50)
32
Compression Damping of the Shock Absorber (TC 50)
33
Adjusting the Low-Speed Compression Damping of the Shock Absorber (TC 50)
33
Adjusting the High-Speed Compression Damping of the Shock Absorber (TC 50)
34
Adjusting the Rebound Damping of the Shock Absorber
34
Measuring the Rear Wheel Dimension Unloaded
36
Checking the Static Sag of the Shock Absorber
36
Checking the Riding Sag of the Shock Absorber
37
Adjusting the Spring Preload of the Shock Absorber
37
Adjusting the Riding Sag
39
Checking the Basic Setting of the Fork
40
Adjusting the Fork Air Pressure (TC 50)
40
Adjusting the Rebound Damping of the Fork (TC 50)
41
Handlebar Position
42
Adjusting the Handlebar Position
42
Adjusting the Seat Height
43
11 Service Work on the Chassis
44
Raising the Motorcycle with a Lift Stand
44
Removing the Motorcycle from the Lift Stand
44
Bleeding the Fork Legs
44
Cleaning the Dust Boots of the Fork Legs
45
Removing the Fork Protector
46
Installing the Fork Protector
46
Removing Fork Legs
47
Installing the Fork Legs
47
Removing the Lower Triple Clamp
49
Installing the Lower Triple Clamp
49
Checking the Steering Head Bearing Play
52
Adjusting the Steering Head Bearing Play
53
Greasing the Steering Head Bearing
54
Removing the Fuel Tank
54
Installing the Fuel Tank
55
Removing the Start Number Plate
56
Installing the Start Number Plate
56
Removing Front Fender
57
Installing Front Fender
57
Removing the Right Side Cover
57
Installing the Right Side Cover
58
Preparing the Right Side Cover for Securing
59
Removing the Left Side Cover
60
Installing the Left Side Cover
61
Preparing the Left Side Cover for Securing
62
Removing the Shock Absorber
62
Installing the Shock Absorber
63
Removing the Seat
64
Mounting the Seat
64
Removing the Air Filter
65
Installing the Air Filter
65
Cleaning the Air Filter and Air Filter Box
66
Removing the Main Silencer
66
Installing the Main Silencer
67
Changing the Glass Fiber Yarn Filling of the Main Silencer
67
Removing the Engine Sprocket Cover
68
Installing the Engine Sprocket Cover
68
Checking the Chain for Dirt
69
Cleaning the Chain
69
Checking the Chain Tension
70
Adjusting the Chain Tension
71
Checking the Chain, Rear Sprocket, Engine Sprocket, and Chain Guide
72
Adjusting the Chain Guide
76
Checking the Frame
76
Checking the Link Fork
76
Checking the Throttle Cable Routing
77
Checking the Rubber Grip
78
Additionally Securing the Rubber Grip
78
Brake System 12
79
Checking Play of Handbrake Lever
79
Adjusting the Play of the Hand Brake Lever
79
Adjusting the Basic Position of the Hand Brake Lever
79
Checking the Brake Discs
80
Checking the Front Brake Fluid Level
81
Adding the Front Brake Fluid
82
Checking the Front Brake Linings
83
Changing the Brake Linings of the Front Brake
83
Checking the Free Travel of the Foot Brake Lever
87
Adjusting the Free Travel of the Foot Brake Lever
87
Adjusting the Basic Position of the Foot Brake Lever
88
Checking the Rear Brake Fluid Level
88
Adding Rear Brake Fluid
89
Checking the Brake Linings of the Rear Brake
90
Changing the Brake Linings of the Rear Brake
91
13 Wheels, Tires
96
Removing the Front Wheel
96
Installing the Front Wheel
96
Removing the Rear Wheel
97
Installing the Rear Wheel
99
Checking the Tire Condition
100
Checking Tire Pressure
101
Checking Spoke Tension
102
Cooling System 14
103
Checking the Antifreeze and Coolant Level
103
Checking the Coolant Level
104
Draining the Coolant
104
Refilling with Coolant
105
Tuning the Engine 15
107
Checking the Installation Position of the Throttle Grip
107
Checking Throttle Cable Play
107
Adjusting the Throttle Cable Play
108
Carburetor - Idle Setting (TC 50)
108
Carburetor - Idle Setting (TC 50 Mini)
109
Carburetor - Adjusting the Idle Speed (TC 50)
109
Carburetor - Adjusting the Idle Speed (TC 50 Mini)
110
Checking the Clutch Setting
111
Removing the Clutch Cover
112
Adjusting the Clutch
112
Installing the Clutch Cover
113
16 Service Work on the Engine
114
Checking Oil Level (TC 50 Mini)
114
Bleeding the Oil Pump (TC 50 Mini)
114
Checking the Gear Oil Level
115
Changing the Gear Oil
116
Adding the Gear Oil
117
Carburetor 17
119
Removing the Carburetor (TC 50 Mini)
119
Removing the Carburetor (TC 50)
120
Installing the Carburetor (TC 50 Mini)
122
Installing the Carburetor (TC 50)
123
Cleaning, Care 18
125
Cleaning the Motorcycle
125
Storage 19
127
Preparing for Use after Storage
128
Troubleshooting 20
129
21 Technical Data
132
Engine
132
Engine Tightening Torques
132
Carburetor with Carburetor Tuning
133
TC 50 Mini
133
Capacities
134
Gear Oil
134
Coolant
134
Fuel
134
Chassis
134
Tires
135
Fork
135
TC 50 Mini
135
Shock Absorber
136
TC 50 Mini
136
Chassis Tightening Torques
137
Substances 22
139
Auxiliary Substances 23
141
Standards 24
143
25 List of Abbreviations
144
Index
145

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KTM TC 50 Mini 2020 Motocross Bike Manuals

KTM TC 50 Mini 2020 Owner's Manual (148 pages)

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