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KTM EXC RACING Manuals
Manuals and User Guides for KTM EXC RACING. We have
1
KTM EXC RACING manual available for free PDF download: Owner's Manual
KTM EXC RACING Owner's Manual (66 pages)
KTM MotorCycle Owner's Manual
Brand:
KTM
| Category:
Motorcycle
| Size: 5 MB
Table of Contents
Important Limited Warranty and Limited Guarantee Information
4
Table of Contents
5
Serial Number Locations
6
Chassis Number
6
Engine Number, Engine Type
6
Operation Instruments
7
Clutch Lever
7
Hand Decompression Lever
7
Hand Brake Lever
7
Short Circuit Button (SX/MXC)
7
Combination Switch (EXC)
7
Flasher Switch
8
Starter Button (EXC)
8
Emergency off Switch (EXC Australia)
8
Digital Speedometer, Indicator Lamps
8
Electronic Speedometer
9
Activating and Deactivating Display Modes
10
Kilometers or Miles
12
Overview of Electronic Speedometer Functions
13
Setting the Clock
13
Filler Cap
14
Fuel Tap
14
Choke
14
Hot Start Device (450/525 SX)
14
Shift Lever
15
Kickstarter
15
Foot Brake Pedal
15
Side Stand
15
Steering Lock
15
Compression Damping of Fork
16
Standard Adjustment
16
Rebound Damping of Fork
16
Damping Action During Compression of Shock Absorber (SX)
16
Compression Damping of Shock Absorber (MXC, EXC)
17
Rebound Damping of Shock Absorber (SX, MXC, EXC)
17
General Tips and Warnings for Starting the Motorcycle
18
Instructions for Initial Operation
18
Running in the Racing Models
18
Driving Instructions
19
Check the Following before each Start
19
Starting When the Engine Is Cold
20
Starting When the Engine Is Warm
20
What to Do When the Engine Is "Flooded
20
Starting off
20
Shifting/Riding
20
Braking
21
Stopping and Parking
21
Fuel
21
Periodic Maintenance
22
Maintenance Work on Chassis and Engine
26
Changing the Spring Preloading of the Shock Absorber
26
Pivot Bearing
26
Basic Suspension Setup for the Weight of the Driver
27
Checking the Shock Absorber and Spring
27
Determining the Static Sag of the Shock Absorber
27
Determining the Riding Sag of the Shock Absorber
27
Checking the Basic Setup of the Telescopic Fork
28
Changing the Spring Preload on the Telescopic Fork (SX Models)
28
Changing the Spring Preload on the Telescopic Fork (MXC/EXC Models)
28
Replacing Fork Springs
28
Breather Plug Front Fork
29
Cleaning the Dust Sleeves of the Telescopic Fork
29
Checking and Adjusting the Steering Head Bearing
29
Changing the Fork Offset (Caster) (SX)
30
Checking and Adjusting the Steering Head Bearing
31
Check Chain Tension
32
Correct Chain Tension
32
Chain Maintenance
33
Chain Wear
33
General Information about KTM Disc Brakes
34
Adjusting the Free Travel at the Hand Brake Lever
35
Checking the Brake Fluid Level - Front Brake
35
Refilling the Front Brake Fluid Reservoir
35
Checking the Front Brake Pads
35
Replacing the Front Brake Pads
36
Changing the Basic Position of the Foot Brake Pedal
36
Checking the Rear Brake Fluid Level
36
Refilling the Rear Brake Fluid Reservoir
36
Checking the Rear Brake Pads
37
Replacing the Rear Brake Pads
37
Dismounting and Mounting the Front Wheel
37
Dismounting and Mounting the Rear Wheel
38
Checking Spoke Tension
38
Tires, Air Pressure
39
Check/Set Distance of the Magnetic Sensor
39
Replacing the Battery of the Digital Speedometer
39
Battery (MXC/EXC)
40
Battery Storage
40
Charging the Battery
40
Fuse (MXC/EXC)
41
Replacing Headlight Lamp/Parking Light Lamp
41
Cooling System
42
Checking the Coolant Level
42
Bleeding the Cooling System
42
Replacing the Glassfiber Yarn Packing of the Silencer
43
Cleaning the Spark Arrester (MXC/EXC USA)
43
Cleaning the Air Filter
44
Checking the Adjustment of the Hand Decompression Release Cable
44
Adjusting the Throttle Cables
44
Changing the Original Position of the Clutch Lever
45
Checking the Oil Level of the Hydraulic Clutch
45
Bleeding of the Hydraulic Clutch
45
CARBURETOR - Adjust Idling (Keihin-FCRMX 37/39/41)
46
Adjusting the Mixture Control Screw
46
Checking the Float Level (Float Height)
46
Draining the Float Chamber of the Carburetor
47
Oil Circuit
47
Checking the Engine Oil Level
47
Cleaning Short/Long Oil Screen
48
Engine Oil
48
Changing the Engine Oil
48
Changing Oil Filters
49
Troubleshooting
50
Storage
52
Conservation for Winter Operation
52
Use after a Period of Storage
52
Cleaning
52
Technical Data - Engine
53
Technical Data - Chassis
56
Tightening Torques - Chassis
57
Wiring Diagram
60
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