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KSB CHTRa Manuals
Manuals and User Guides for KSB CHTRa. We have
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KSB CHTRa manual available for free PDF download: Installation & Operating Manual
KSB CHTRa Installation & Operating Manual (116 pages)
Process Pump
Brand:
KSB
| Category:
Water Pump
| Size: 12 MB
Table of Contents
Table of Contents
3
Glossary
6
1 General
7
Principles
7
Installation of Partly Completed Machinery
7
Target Group
7
Other Applicable Documents
7
Symbols
8
2 Safety
9
Key to Safety Symbols/Markings
9
General
9
Intended Use
10
Personnel Qualification and Training
10
Consequences and Risks Caused by Non-Compliance with this Manual
10
Safety Awareness
11
Safety Information for the Operator/User
11
Safety Information for Maintenance, Inspection and Installation
11
Unauthorised Modes of Operation
11
Explosion Protection
12
Marking
12
Temperature Limits
12
Monitoring Equipment
13
Operating Limits
13
Repair
13
3 Transport/Temporary Storage/Disposal
14
Checking the Condition Upon Delivery
14
Transporting the Packaged Components of the Pump Set
14
Transport
15
Transporting the Pump Rotor
17
Transporting the Accessories
18
Storage/Preservation
19
Return to Supplier
21
Disposal
21
4 Description of the Pump (Set)
22
General Description
22
Designation
22
Name Plate
22
Design Details
23
Configuration and Function
24
Order Specifications
24
5 Installation at Site
26
Safety Regulations
26
Checks to be Carried out Prior to Installation
26
Unpacking the Pump Set Components
27
Removing the Preservation
27
Transporting the Pump Set Components to the Place of Installation
28
Dismantling the Coupling Guard/Cover
28
Dismantling the Coupling Guard
28
Dismantling the Coupling Cover (if Applicable)
29
Dismantling the Coupling Spacer
29
Mounting the Coupling Hubs
29
Checking the Shaft Ends for Run-Out
30
Fitting the Coupling Hubs (with Key)
30
Preparing the Adjusting Screws
31
Installing the Pump Set
32
Securing the Baseplate with Foundation Bolts
32
Securing the Baseplate with Bonded Anchors
33
Securing the Baseplate with Special Foundation Bolts
33
General Information on Alignment
34
Checking the Coupling Alignment
35
Checking the Coupling Hubs for Run-Out
35
Checking the Coupling Alignment with a Dial Gauge
35
Checking the Coupling Alignment with a Laser Device
36
Permissible Misalignment of Pump and Drive
36
Determining Misalignment and Correct Vertical Plane
37
Alignment Corrections on the Pump
37
Correcting the Alignment of the Pump Set Components
37
Drilling the Holes for Fastening the Feet
37
Fastening the Baseplate to the Foundation
38
Securing the Baseplate with Foundation Bolts
38
Securing the Baseplate with Bonded Anchors
38
Securing the Baseplate with Special Foundation Bolts
39
Piping
39
Prerequisites
39
Cleaning the Piplines
40
Cleaning the Oil Pipes
40
Fitting a Strainer/Filter (Optional)
41
Minimum Flow System
42
Connecting the Piping
42
Bypass and Balancing Lines
44
Electrical Connection
44
Earthing
45
Connecting the Motor
45
Final Installation of the Pump Set
45
Fastening the Pump Feet
45
Pinning the Pump Feet
45
Installing or Connecting the Measuring Instruments
46
Preservation for Standstill
47
Check List for Installation
47
6 Commissioning/Start-Up/Shutdown
48
General Information
48
Work to be Carried out Prior to Commissioning/Start-Up
48
Removing the Preservation
48
Work to be Carried out Prior to Restart after Standstill > 12 Months
49
Connecting the Oil Mist Lubrication (if Applicable)
49
Flushing the Lube Oil Circuit with Oil (if Applicable)
49
Filling in Lubricants (if Applicable)
50
Checking the Direction of Rotation
52
Checking the Rotatability of the Pump Rotor
53
Fitting the Coupling
53
Fitting the Protective Equipment
54
Functional Test and Adjustment of the Instruments
56
Checking the Shaft Seal
56
Setting the Lube Oil Supply (if Applicable)
56
Priming the Pump and Piping
57
Commissioning/Start-Up
58
Prerequisites for Commissioning/Start-Up
58
Checks Prior to Commissioning/Start-Up
58
Start-Up and Trial Run
59
Checklist for Commissioning/Start-Up
62
Operation
62
Safety Instructions for Operation
62
Operating Limits
64
Frequency of Starts
64
Ambient Temperature
65
Fluid Handled
66
Measures to be Taken for Shutdown
67
Shutdown with the Pump Set Remaining Ready for Operation
67
Shutdown for Maintenance of the Pump Set or Prolonged Standstill
68
Work after Shutdown
69
Work after Shutdown with the Pump Set Remaining Ready for Operation
69
Work after Shutdown for Standstill - Pump Not Ready for Operation
69
Work after Shutdown for Maintenance
70
Preservation for Standstill
70
Returning to Service
71
7 Servicing/Maintenance
73
Supervision
73
Supervision Plan
74
Maintenance
75
General Instructions for Maintenance
75
Servicing Plan
77
Maintenance Work
78
Dismantling the Pump
80
General Information/Safety Regulations
80
Prerequisites for Dismantling
81
Dismantling Guards
81
Dismantling the Coupling
82
Removing the Pump from the System (if Necessary)
84
Preparing the Mechanical Seal for Dismantling
85
Dismantling the Bearings
85
Removing the Mechanical Seal
87
Removing the Rotor
87
Dismantling the Rotor
88
Removing the Impellers from the Rotor
88
Removing the Impeller Wear Ring
90
Reassembling the Pump
90
General Information/Safety Regulations
90
Installing the Impeller Wear Ring
91
Installing the Impellers on the Rotor
92
Installing the Rotor
93
Fitting the Rotor
93
Preparing the Casing Gasket
93
Fitting the Upper Half of the Pump Casing
94
Installing the Mechanical Seal
95
Fitting the Bearings
95
Securing the Mechanical Seal in Place
97
Final Assembly
98
Spare Parts Stock
98
Ordering Spare Parts
98
Storing Spare Parts
98
Recommended Spare Parts Stock for Two Years' Operation
98
8 Trouble-Shooting
99
9 EU Declaration of Conformity
102
10 Related Documents
103
Permissible Vibrations on Bearing Housings
108
Index
113
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