Kongsberg C Series Manuals

Manuals and User Guides for Kongsberg C Series. We have 1 Kongsberg C Series manual available for free PDF download: User Manual

Kongsberg C Series User Manual (220 pages)

Brand: Kongsberg | Category: Cutter | Size: 7 MB

Table of Contents
2
Preface
8
Change Record
9
Introduction
11
Welcome
11
Where to Find Information
11
Using this Manual
13
Main Sections
13
Name Styles and Symbols
14
Pictures and Illustrations
14
Local Languages
15
Safety Regulations
16
Introduction
16
Responsibilities
16
The Manufacturer
16
The Owner
16
The Operators
17
Requirements to be Met by Operators
17
Definition of Use
17
Warning Sign Explanation
19
Attention Areas
21
Mains Power Disconnection
22
High Voltage, Laser Radiation and Moving Parts
22
Loose Clothing
23
Noise Level
23
Ejection of Parts When Milling
23
Milling Stop Time
24
I-Camera Strobing Light
24
Safety Devices
24
Overview
24
Emergency Stop Buttons
25
Yellow/Black Floor Tape
26
Warning Lamps on y Carriage
26
Dynaguard Safety System
26
Milling Warning Lamp
27
Protective Equipment
27
Procedures in Case of Malfunctions
28
Check before Operation
28
Residual Risks
29
System Description
32
Naming Conventions
32
Main Power Switch
33
Switch Positions
33
Operators Panel
33
Pressurized Air System
35
Application Programs Available
36
Basic Operations
37
Introduction
37
Power on Sequence
37
Reset Safety System
38
Power off Sequence
38
Continue after Safety Break
39
Prepare for a Job
40
Introduction
40
Create Job
40
Layer Setup
40
Production Setup
41
Speed Setting
41
Flute/Grain Direction
41
Vacuum Zone Selection
41
Execute a Job
42
Corrugated Production
42
Milling Production
42
Make a Pen Plot
43
How to Procedures, Advanced
44
Optimize Vacuum Effect
44
Cutting Thick Materials
45
Hard Board Production
45
Multi-Pass
45
Job Including Reverse Operation
46
Reverse Operation by Left and Right Rulers
48
Reverse Operation by Use of Camera
49
Reverse Operation in Combination with Step and Repeat
49
Work with Different Reference Point Settings
50
Multizone Production (MZP)
50
Multizone, Workflow
53
System Setup
54
Introduction and Overview
54
Adjust X1 to X2 Angle
54
Register Table Size
55
Adjust Measuring Station Position
55
Set Ruler Position
56
Set Main Reference Point
56
Map Table Top Surface
57
Calibrate Foot on Measuring Station
58
Reference Points and Coordinate System
58
Jog Settings
60
Set Table Top Reference
62
Vacuum Setup
62
Vacuum Zone Configuration
62
Milling Unit Setup
64
Conveyor Belt Control
64
Split Sheet Feed
65
Sheet Feed Correction
65
Board Size
65
Tool Configuration and Adjustment
66
Tool Configuration
66
Tool Names
68
Adjust Active Tool
69
Tool Head Camera Calibration
70
Lag Settings for Rotating Tools
70
Tool Height Calibration
72
Rotation Adjustment (for Rotating Tools)
72
Manual Adjustment
73
Center Offset Adjustment
73
Tool Offset
74
Knife Angle Calibration
75
Maintain Tool List
75
Delete Tool
76
Tooling System
77
Introduction
77
Tool Handling and Care
77
How to Replace a Tool
78
Two or more Tools of the same Type
78
Measuring Station
79
HDU - Heavy Duty Unit
81
Crease Wheel Ø150 MM
81
Tool Adjustment
82
V-Notch Knife Tool
83
V-Notch Knife Tools, Modes of Operation
86
HD Knife Tool
90
Crease Adapter
93
Perforation Wheel Ø60 MM
93
Bevel Knife 45
95
Foam Cutting Unit
97
Dual HDU - Dual Heavy Duty Unit
100
Dual HDU HD Perf Position
101
New Mounting Procedure for HD Insert Tools
103
Variangle Unit
106
Introduction
106
Safety Precautions
106
Knife Blade Adapters
107
Tool Adjustment
109
Basic Modes of Operation
110
Workflows, Set-Up and Optimization
112
Advanced Operations
112
Work Area Limitations
116
Material Lift
117
Tool Monitoring
117
HPMU - High Power Milling Unit
117
Introduction
117
Tool Head Description
119
Safety Issues
120
Unattended Operation
120
Ejection of Parts
121
Hearing Protection
122
Spindle Speed
122
High Temperatures
122
Precautions
123
Milling Advice
126
Cleaner Device
129
Bits and Bit Change
129
Chuck Change and Cleaning
132
Bit Slipping, Chuck Change
135
Bit Length and Position
136
Tool Adjustment
136
Miscellaneous
138
Lubricool (3 Kw Milling Only)
139
Introduction
139
How to Use
140
Use Nozzle Unit or Suction Ring
141
Cleaning
142
Chiller 2023 for HPMU
142
Introduction
142
Startup
143
Error Conditions and Status Indicators, Chiller 2023
143
Chiller 2020/2016 for HPMU
145
Introduction
145
Startup
146
Error Conditions, Chiller 2020/2016
146
Chiller no 1 (Blue Top) for HPMU
147
Introduction
147
Flow Measurement
147
Chiller Heater, Operation
148
Program Selection
149
Temperature Setting
149
Factory Setting
149
Chiller, Error Conditions
150
Vibracut and HF Vibracut
150
RM Knife
153
Hi-Force Knife
154
Psaligraphy Knife
156
Presscut
157
Rotacut Knife
161
Braille Tool
164
Corruspeed Knife Tool
168
How to Adjust Corruspeed
170
Drill / Pen Tool
170
Drill Tool
172
Ball Point Pen
173
Measuring Foot
174
Laser Pointer
174
Maintenance
175
General
175
Daily Maintenance
175
Weekly Maintenance
175
Monthly Maintenance
176
Maintenance, External Equipment
181
Maintenance, Take up Unit
182
General
182
Spare Parts
182
Fuse Replacement
183
MPU Fuses
183
Fuse Location
185
187
187
P1/P2 Fuses
188
Tool Fuses
190
Chiller Hyfra (Blue Top) Fuse Replacement
191
Heater for Chiller Fuse
192
Chiller Proficool (2016/2020) Fuse Replacement
193
Sound Insulating Box, Circuit Breaker for Fan
193
Takeup Unit, Fuse Replacement
195
Motorized Roll Feeder, Fuse Replacement
195
Roll Feeder
197
Collector Basket
198
Takeup Unit
199
Introduction
199
Machine Description
200
Safety
201
Features and Components
203
General Operation
204
Applying Winding Material
205
Start the Takeup Unit
206
Using the Autogrip Shaft
207
Vacuum Cleaner
210
Vacuum Cleaner, High-Capacity (Zefiro 75)
210
How to Use
210
Filter Shaking
210
Remove Material Container
211
Use Plastic Bag in Material Container
212
Vacuum Cleaner, High-Capacity (Depureco)
213
How to Use
213
Introduction
213
Filter Shaking
213
Remove Material Container
214
Use Plastic Bag in Material Container
214
Compact Vacuum Cleaner
215
How to Use
215
Install Software
217
Frequently Asked Questions
218

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