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Manuals and User Guides for Komatsu PC80MR-5E0. We have
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Komatsu PC80MR-5E0 manual available for free PDF download: Operation & Maintenance Manual
Komatsu PC80MR-5E0 Operation & Maintenance Manual (412 pages)
HYDRAULIC EXCAVATOR
Brand:
Komatsu
| Category:
Excavators
| Size: 42.85 MB
Table of Contents
Table of Contents
21
Komatsu Machine Operator Privacy Policy
5
Safety Information
8
Safety Labels
9
Noise
10
Vibration Levels
11
Vibration - Operating Condition
11
Guide to Reduce Vibration Levels on Machine
11
Introduction
13
Main Use of Machine
13
Directions of Machine
13
Visibility from Operator's Seat
14
Protective Structures
15
Recommendations about Emission Control System
16
Product Information
17
Location of Product Identification Number (Pin)/Machine Serial No. Plate
17
Location of Engine Number Plate
17
Fluorinated Greenhouse Gases
18
Service Meter Location
18
Your Machine Serial Numbers and Distributor
18
Serial Plate
19
Declaration of Conformity
20
Table of Contents
21
Safety Labels
26
Location of Safety Labels
27
Contents of Safety Labels
28
General Precautions Common to Operation and Maintenance
39
Precautions before Starting Operation
39
Preparations for Safe Operation
39
Precautions to Prevent Fire
40
Precautions When Getting on or off Machine
42
Do Not Get Caught in Work Equipment
44
Precautions Related to Protective Structures
44
Protection against Falling, Flying or Intruding Objects
44
Unauthorized Modification
45
Precautions Related to Attachments and Options
45
Precautions Related to Cab Glass
45
Precautions When Running Engine Inside Building
45
Precautions for Operation
46
Precautions for Jobsite
46
Start Engine
48
Precautions for Operation
50
Precautions for Transportation
55
Towing and Being Towed
56
Lifting Operation by Using Bucket with Hook
56
Lifting Operation by Using Lifting Device (Optional Equipment)
57
Precautions for Maintenance
60
Precautions before Starting Inspection and Maintenance
60
Precautions for Check and Maintenance
63
Operation
69
General View
70
Machine Equipment Name
70
Controls and Gauges Names
72
Other Equipment Name
75
Explanation of Components
77
Explanation of Machine Monitor Equipment
77
Switches
131
Control Levers and Pedals
139
Other Equipment
144
Machine Operations and Controls
169
Checks and Adjustment before Starting Engine
169
Method for Starting Engine
188
Method for Operations and Checks after Starting Engine
190
Method for Stopping Engine
197
Method for Starting Machine (Travel Forward and Reverse) and Stopping Machine
198
Method for Steering Machine
203
Method for Swinging Machine
205
Method for Operating Work Equipment
206
Handle Working Mode
209
Prohibited Operations
210
Precautions for Operation
215
Precautions for Working on Slope
217
Method for Escaping from Mud
218
Recommended Applications
219
Method for Lifting Objects with Lifting Device
221
Method for Replacing Bucket
223
Method for Parking Machine
225
Method for Checking after Finishing Work
226
Lock
226
Handle Air Conditioner
234
Explanation of Air Conditioner Equipment
234
Method for Operating Air Conditioner
236
Handle Radio
238
Handle Rubber and Road Liners Shoes
239
Recommended Use of Rubber and Road Liners Shoes
239
Comparison of Rubber ,Road Liners Shoes and Steel Shoes
239
Warranty of Rubber and Road Liners Shoes
239
Prohibited Operations When Using Rubber and Road Liners Shoes
239
Precautions for Using Rubber and Road Liners Shoes
240
Transportation
243
Precautions for Transporting Machine
243
Select Transportation Method
243
Loading and Unloading with Trailer
244
Method for Lifting Machine
250
Cold Weather Operation
252
Cold Weather Operation Information
252
Precautions after Daily Work Completion in Cold Weather
253
After Cold Weather Season
253
Precautions for Long-Term Storage
254
Preparation for Long-Term Storage
254
Maintenance During Long-Term Storage
254
Starting Machine after Long-Term Storage
254
Troubles and Actions
256
Actions When Running out of Fuel
256
Phenomena that Are Not Failures
256
Precautions for Towing Machine
257
Precautions for Severe Job Condition
258
Precautions for Discharged Battery
259
Other Trouble
263
Maintenance
267
Precautions for Maintenance
268
Check Service Meter Reading
268
Komatsu Genuine Replacement Parts
268
Komatsu Genuine Lubricants
268
Always Use Clean Washer Fluid
268
Fresh and Clean Lubricants
268
Check Drained Oil and Used Filter
268
Precautions for Refilling Oil or Fuel
268
Welding Instructions
268
Do Not Drop Things Inside Machine
268
Avoid Mixing Oil
269
Lock Inspection Covers
269
Bleed Air from Hydraulic Circuit
269
Precautions When Installing Hydraulic Hoses
269
Checks after Inspection and Maintenance
269
Fix Floor Securely
269
Fuel and Lubricants to Match the Ambient Temperature
269
Close Engine Hood Securely
269
Outline of Maintenance
270
Handle Oil, Fuel, Coolant, and Performing Oil Clinic
270
Handle Electrical Components
273
Handle Hydraulic Components
273
Standard Tightening Torque for Bolts and Nuts
275
Maintenance Schedule
277
Maintenance Schedule Table
277
Maintenance Interval for Hydraulic Breaker
278
Maintenance Procedure
279
When Required
279
Method for Checking, Cleaning and Replacing Air Cleaner
279
Method for Cleaning Inside of Cooling System
284
Method for Checking Battery Electrolyte Level
288
Method for Cleaning Fuel Prefilter Element
290
Method for Checking Looseness and Tightening Steel Track Shoe Bolts
291
Method for Checking Looseness and Tightening Road Liner Shoe Bolts
292
Method for Checking Road Liner
294
Method for Replacing Road Liner
294
Method for Checking Rubber Shoes
295
Method for Checking and Adjusting Rubber Shoes Track Tension
296
Method for Replacing Rubber Shoes
297
Method for Changing Shoes
300
Method for Replacing Bucket Teeth
300
Method for Adjusting Bucket Axial Play
301
Method for Checking Window Washer Fluid Level, Adding Fluid
302
Method for Checking and Maintenance Air Conditioner
303
Method for Washing Washable Floor
305
Method for Checking Gas Spring
306
Method for Bleeding Air from Hydraulic Circuit
307
Checks before Starting
309
Every 100 Hours Maintenance
309
Method for Lubricating Work Equipment
309
Method for Checking Oil Level in Swing Machinery Case, Adding Oil
310
Every 250 Hours Maintenance
311
Method for Lubricating Work Equipment
311
Method for Checking and Adjusting Air Conditioner Compressor Belt Tension
314
Every 500 Hours Maintenance
315
Method for Checking Oil Level in Final Drive Case, Adding Oil
314
Method for Replacing Fuel Prefilter Element
317
Method for Replacing Fuel Main Filter Cartridge
319
Method for Checking Swing Pinion Grease Level, Add Grease
321
Method for Lubricating Swing Circle
321
Method for Checking and Cleaning Radiator Fins, Oil Cooler Fins, Fuel Cooler Fins, and Air Conditioner Condenser Fins
322
Method for Cleaning Air Conditioner Fresh/Recirc Filters
323
Method for Replacing Hydraulic Tank Breather Element
324
Method for Checking Fan Belt Tension and Replacing Fan Belt
325
Every 1000 Hours Maintenance
326
Method for Replacing Hydraulic Oil Filter Element
326
Method for Change Oil in Swing Machinery Case
328
Method for Changing Oil in Final Drive Case
329
Method for Checking Oil Leakage in Flywheel Housing
330
Every 1500 Hours Maintenance
331
Every 2000 Hours Maintenance
331
Method for Checking and Adjusting Engine Valve Clearance
331
Method for Checking Crankcase Breather
331
Method for Changing Oil in Hydraulic Tank, Cleaning Hydraulic Tank Strainer
331
Method for Checking and Releasing Nitrogen Gas Charge Pressure in Accumula- Tor (for Control Circuit)
335
Method for Checking Alternator and Starting Motor
339
Every 3000 Hours Maintenance
340
Every 4000 Hours Maintenance
340
Method for Checking and Cleaning Fuel Injection System
340
Method for Checking, Cleaning and Testing Egr Valve
340
Method for Checking and Testing Intake/Exhaust Throttle Valve
340
Method for Checking and Cleaning Injector
340
Method for Checking Ecu and Related Sensors and Actuators
340
Replace Defined Life Parts
340
Method for Checking and Replacing Fuel System and Cooling System Hoses
339
Method for Replacing Accumulator (for Control Circuit)
341
Every 6000 Hours Maintenance
342
Method for Cleaning Kdpf
342
Specifications
343
Explanation of Lift Capacity Chart
347
Attachments and Options
349
Precautions for Using Attachment and Options
350
Precautions When Selecting
350
Read the Operation and Maintenance Manual Thoroughly
350
Precautions When Removing and Installing
350
Precautions for Using
350
Quick Coupler System
352
Handling Quick Coupler
352
2-Piece Boom
356
2-Piece Boom Components
356
2-Piece Boom Control Pedal
356
Method for Lubricating 2-Piece Boom
356
Specifications
357
Explanation of Lift Capacity Chart
359
Handle Bucket with Hook
361
Precautions for Operation
361
Handle Machine Ready for Installation of Attachment
362
Explanation of Components on Machines with Attachment
362
Method for Removing and Installing Attachment
363
Method for Operating Attachment
369
Specifications
373
HANDLE MACHINE READY for INSTALLATION of ATTACHMENT (2Nd LINE)
374
EXPLANATION of COMPONENTS on MACHINES with ATTACHMENT (2Nd LINE)
374
METHOD for CONNECTING HYDRAULIC CIRCUIT (2Nd LINE)
375
METHOD for OPERATING ATTACHMENT (2Nd LINE)
379
HANDLE MACHINE READY for INSTALLATION ATTACHMENT (3Rd LINE)
380
EXPLANATION of COMPONENTS on MACHINES with ATTACHMENT (3Rd LINE)
380
METHOD for CONNECTING HYDRAULIC CIRCUIT and OPERATING ATTACHMENT (3Rd LINE)
381
Arm/Pin Information
386
Attachments and Options
387
Install Attachment
387
Track Shoes Selection
388
Recommended Attachment Operations
389
Hydraulic Breaker
389
Replacement Parts
395
Periodic Replacement of Defined Life Parts
396
Defined Life Parts List
396
Consumable Parts
397
Consumable Parts List
397
Recommended Fuel, Coolant, and Lubricant
398
Lubrication Chart
398
Method for Using Fuel, Coolant and Lubricants According to Ambient Temperature
401
Recommended Brands and Qualities Other than Komatsu Genuine Oils
402
Index
403
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