Komatsu HB215LC-3 Manuals

Manuals and User Guides for Komatsu HB215LC-3. We have 1 Komatsu HB215LC-3 manual available for free PDF download: Operation & Maintenance Manual

Komatsu HB215LC-3 Operation & Maintenance Manual (492 pages)

HYDRAULIC EXCAVATOR

Brand: Komatsu | Category: Excavators | Size: 22.65 MB

Komatsu Machine Operator Privacy Policy
5
Safety Information
8
Noise Emission Levels
9
Vibration Level
10
Introduction
12
Main Use of Machine
12
Visibility from Operator's Seat
12
Outline of Hybrid System
14
Low Fuel Consumption by Hybrid System
14
Engine Technology to Conform Exhaust Gas Emission
15
Product Information
16
Location of Product Identification Number (Pin)/Machine Serial No. Plate
16
Location of Engine Number Plate
16
Fluorinated Greenhouse Gases
17
Service Meter Location
17
Your Machine Serial Numbers and Distributor
17
Serial Plate
18
Declaration of Conformity
19
Table of Contents
20
Safety
25
Safety Labels
26
Location of Safety Labels
27
Contents of Safety Labels
29
General Precautions Common to Operation and Maintenance
40
Precautions before Starting Operation
40
Preparations for Safe Operation
40
Precautions to Prevent Fire
41
Precautions When Getting on or off Machine
43
Do Not Get Caught in Work Equipment
45
Precautions Related to Protective Structures
45
Protection against Falling, Flying or Intruding Objects
46
Actions in the Event of Damage to Safety Structures
46
Unauthorized Modification
46
Precautions Related to Attachments and Options
46
Precautions Related to Cab Glass
47
Precautions When Running Engine Inside Building
47
Precautions for Operation
48
Precautions for Jobsite
48
Start Engine
50
Precautions for Operation
52
Precautions for Transportation
57
Towing and Being Towed
58
Lifting Operation by Using Bucket with Hook
59
Precautions for Maintenance
60
Precautions before Starting Inspection and Maintenance
60
Precautions for Check and Maintenance
63
Precautions for Def
70
General Character and Precautions for Handling
70
Precautions for Adding
70
Precautions for Storing
70
Precautions for Fire Hazard and Leakage
70
Other Precautions
70
Precautions for Hybrid System
71
Precautions for Electromagnetic Waves
71
Operation
73
General View
74
Machine Equipment Name
74
Cab Equipment Names
76
Controls and Gauges Names
77
Explanation of Components
80
Explanation of Machine Monitor Equipment
80
Switches
162
Control Levers and Pedals
172
Other Equipment
175
Machine Operations and Controls
210
Checks and Adjustment before Starting Engine
210
Method for Starting Engine
239
Method for Operations and Checks after Starting Engine
242
Method for Stopping Engine
252
Method for Starting Machine (Travel Forward and Reverse) and Stopping Machine
254
Method for Steering Machine
257
Method for Swinging Machine
259
Method for Operating Work Equipment
260
Handle Working Mode
261
Prohibited Operations
263
Precautions for Operation
268
Precautions for Working on Slope
270
Method for Escaping from Mud
271
Recommended Applications
272
Effective Use of Hydraulic Excavator
273
Method for Replacing and Inverting Bucket
274
Method for Parking Machine
277
Method for Checking after Finishing Work
279
Lock
279
Handle Air Conditioner
289
Explanation of Air Conditioner Equipment
290
Method for Operating Air Conditioner
294
Handle Radio
302
Explanation of Radio Equipment
302
Method for Controlling Radio
304
Stow Antenna
307
Space for Radio Cassette
307
Komvision
308
PRECAUTIONS WHEN USING Komvision
308
Monitor Display
308
Transportation
310
Precautions for Transporting Machine
310
Select Transportation Method
310
Loading and Unloading with Trailer
311
Method for Lifting Machine
323
Cold Weather Operation
325
Cold Weather Operation Information
325
Precautions after Daily Work Completion in Cold Weather
326
After Cold Weather Season
327
Precautions for Long-Term Storage
328
Preparation for Long-Term Storage
328
Maintenance During Long-Term Storage
328
Starting Machine after Long-Term Storage
328
Troubles and Actions
330
Actions When Running out of Fuel
330
Phenomena that Are Not Failures
330
Precautions for Towing Machine
331
Precautions for Severe Job Condition
332
Precautions for Discharged Battery
333
If Troubles on Hybrid System Occur
336
Other Trouble
338
Maintenance
345
Precautions for Maintenance
346
Check Service Meter Reading
346
Komatsu Genuine Replacement Parts
346
Komatsu Genuine Lubricants
346
Always Use Clean Washer Fluid
346
Fresh and Clean Lubricants
346
Check Drained Oil and Used Filter
346
Precautions for Refilling Oil or Fuel
346
Precautions for Adding Def
346
Welding Instructions
346
Dusty Jobsites
347
Avoid Mixing Oil
347
Lock Inspection Covers
347
Bleed Air from Hydraulic Circuit
347
Precautions When Installing Hydraulic Hoses
347
Checks after Inspection and Maintenance
347
Fuel and Lubricants to Match the Ambient Temperature
347
Close Engine Hood Securely
347
Outline of Maintenance
348
Handle Oil, Fuel, Coolant, and Performing Oil Clinic
348
Handle Electrical Components
352
Handling Hybrid Components and High Voltage Wiring
352
Standard Tightening Torque for Bolts and Nuts
354
Maintenance Schedule
356
Maintenance Schedule Table
356
Maintenance Interval for Hydraulic Breaker
357
Maintenance Interval When Diesel Fuel Mixed with Bio-Fuel Is Used
358
Maintenance Procedure
360
Initial 250 Hours Maintenance (Only after the First 250 Hours)
360
When Required
360
Method for Checking, Cleaning and Replacing Air Cleaner
360
Method for Cleaning Inside of Cooling System
365
Method for Checking Looseness and Tightening Track Shoe Bolts
371
Method for Checking and Adjusting Track Tension
371
Method for Replacing Bucket Teeth (Vertical Pin Type)
372
Method for Replacing Bucket Teeth (Horizontal Pin Type)
375
Method for Adjusting Bucket Clearance
376
Method for Checking Window Washer Fluid Level, Adding Fluid
377
Method for Checking and Maintenance Air Conditioner
377
Method for Washing Washable Floor
379
Method for Checking Gas Spring
382
Method for Bleeding Air from Hydraulic Circuit
383
Method for Checking Auto-Greasing System
384
Method for Checking Camera Visibility
387
Checks before Starting
388
Every 100 Hours Maintenance
388
Method for Checking Swing Parking Brake
388
Method for Lubricating Work Equipment
388
Every 250 Hours Maintenance
389
Method for Checking Battery Electrolyte Level
389
Method for Checking and Adjusting Air Conditioner Compressor Belt Tension
391
Every 500 Hours Maintenance
392
Method for Lubricating
392
Method for Replacing Fuel Prefilter Cartridge
395
Method for Checking Swing Pinion Grease Level, Add Grease
397
Method for Lubricating Swing Circle
398
Method for Checking and Cleaning Radiator Fins (for Engine, Hybrid Equipment), Oil Cooler Fins, Aftercooler Fins, and Air Conditioner Condenser Fins
398
Method for Cleaning Air Conditioner Fresh/Recirc Filters
400
Method for Checking Oil Level in Swing Machinery Case, Adding Oil
402
Method for Checking Oil Level in Electric Swing Motor Case, Add Oil
402
Method for Checking Oil Level in Motor-Generator Case, Add Oil
403
Method for Checking Oil Level in Final Drive Case, Adding Oil
404
Every 1000 Hours Maintenance
405
Method for Replacing Hydraulic Oil Filter Element
405
Change Oil in Swing Machinery Case and Electric Swing Motor Case
406
Method for Changing Oil in Motor-Generator Case, Clean Oil Filter
408
Method for Replacing Fuel Main Filter Cartridge
409
Method for Checking All Tightening Points of Engine Intake Pipe Clamps
411
Method for Checking and Releasing Nitrogen Gas Charge Pressure in Accumula- Tor (for Breaker)
411
Method for Replacing Hydraulic Tank Breather Element
411
Method for Replacing Def Tank Breather Element
412
Every 2000 Hours Maintenance
413
Method for Checking Fan Belt Tension and Replacing Fan Belt
413
Method for Changing Oil in Final Drive Case
413
Method for Cleaning Hydraulic Tank Strainer
414
Method for Checking and Releasing Nitrogen Gas Charge Pressure in Accumula- Tor (for Control Circuit)
415
Method for Checking Alternator
418
Method for Checking and Adjusting Engine Valve Clearance
418
Method for Replacing Kccv Filter Element
418
Method for Replacing Def Filter
421
Every 4000 Hours Maintenance
424
Method for Checking and Cleaning Electric Swing Motor Cooling Oil Delivery Filter
424
Replace Defined Life Parts
424
Method for Checking Water Pump
425
Method for Checking Starting Motor
425
Method for Replacing Accumulator (for Control Circuit)
425
Method for Checking Air Conditioner Compressor Operation
426
Method for Checking for Looseness of Engine High-Pressure Piping Clamp, Hard- Ening of Rubber
426
Method for Replacing Radiator Cap
427
Every 4500 Hours Maintenance
428
Every 5000 Hours Maintenance
428
Method for Cleaning Def Tank
428
Method for Replacing Def Tank Filler Port Filter
428
Method for Changing Oil in Hydraulic Tank
428
Every 8000 Hours Maintenance
430
Every 9000 Hours Maintenance
430
Method for Replacing Fuel Spray Prevention Cap
430
Method for Replacing Def Hose
430
End of Service Life
430
Specifications
431
Specifications: Hb215Lc-3
432
Explanation of Lift Capacity Chart (1-Piece Boom)
433
Attachments and Options
435
Precautions for Using Attachment and Options
436
Precautions When Selecting
436
Read the Operation and Maintenance Manual Thoroughly
436
Precautions When Removing and Installing
436
Precautions for Using
436
Quick Coupler System
438
Handling Quick Coupler
438
Handle Bucket with Hook
442
Precautions for Operation
442
Handle Machine Ready for Installation of Attachment
443
Explanation of Components on Machine Equipped with Attachment
443
Method for Change-Over and Connect Hydraulic Circuit for Machine Ready for Installation of Attachment
448
Method for Removing and Installing Attachment
450
Method for Operating Attachment
455
Long-Term Storage
460
Maintenance of Additional Filter for Breaker
461
Specifications
464
Attachments and Options
466
Install Attachment
466
Track Shoes Selection
466
Bucket Teeth Selection
467
Recommended Attachment Operations
469
Hydraulic Breaker
469
Replacement Parts
475
Periodic Replacement of Defined Life Parts
476
Defined Life Parts List
476
Consumable Parts
477
Recommended Fuel, Coolant, and Lubricant
478
Lubrication Chart
478
Use of Fuel, Coolant and Lubricants According to Ambient Temperature
480
Recommended Brands and Qualities Other than Komatsu Genuine Oils
481
Index
483

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Komatsu HB215LC-3 Operation & Maintenance Manual (492 pages)

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