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D31EX -22
Komatsu D31EX -22 Manuals
Manuals and User Guides for Komatsu D31EX -22. We have
2
Komatsu D31EX -22 manuals available for free PDF download: Operation & Maintenance Manual, Shop Manual
Komatsu D31EX -22 Operation & Maintenance Manual (279 pages)
BULLDOZER
Brand:
Komatsu
| Category:
Construction Equipment
| Size: 8.72 MB
Table of Contents
Table of Contents
9
Before Reading this Manual
3
Important Safety Information
5
Intended Use
6
General View and Directions of Machine
6
Visibility from Operator's Seat
6
Use of Machine
6
Location of Plates, Table to Enter Serial No. and Distributor
7
Product Identification Number (Pin)/Machine Serial No. Plate
7
Epa Regulation, Engine Serial No. Plate
7
Service Meter Position
8
Table of Contents
9
Safety
13
Safety Labels
16
Positions of Safety Pictograms
16
Safety Labels
17
Precautions Regarding Safety-Related Equipment
21
Wear Well-Fitting Clothes and Protective Equipment
21
Inspecting Machine
21
Precautions before Starting Operation
21
Understanding the Machine
21
Ensuring Safe Operation
21
Preparations for Safe Operation
21
General Precautions Common to Operation and Maintenance
21
Keep Machine Clean
22
Precautions Inside Operator's Compartment
22
Provide Fire Extinguisher and First Aid Kit
22
If any Problem Is Found
22
Fire Prevention
23
Action if Fire Occurs
23
Precautions to Prevent Fire
23
Use Handrails and Steps When Getting on or off Machine
25
Precautions When Getting on or off Machine
25
No Jumping on or off Machine
26
No People on Attachments
26
Do Not Get Caught in Work Equipment
27
Precautions When Standing up from Operator's Seat
27
Precautions When Leaving Machine
27
Emergency Exit from Operator's Cab
27
Precautions Related to Protective Structures
28
Unauthorized Modification
28
Precautions Related to Attachments and Options
28
Precautions When Running Engine Inside Building
29
Precautions for Operation
30
Precautions for Jobsite
30
Investigate and Confirm Jobsite Conditions
30
Working on Loose Ground
30
Checking Signs and Signalman's Signals
31
Do Not Go Close to High-Voltage Cables
31
Ensure Good Visibility
31
Starting Engine
32
Beware of Asbestos Dust
32
Use Warning Tags
32
Checks before Starting Engine
33
Precautions When Starting
33
Precautions in Cold Areas
33
Starting with Booster Cables
34
Operation
35
Checks before Operation
35
Precautions When Traveling in Forward or Reverse
35
Precautions When Traveling
36
Traveling on Snow-Covered or Frozen Surfaces
37
Traveling on Slopes
37
Precautions When Operating
37
Parking Machine
38
Transportation
39
Loading and Unloading
39
Towing
40
Precautions When Towing
40
Precautions for Maintenance
41
Precautions before Starting Inspection and Maintenance
41
Display Warning Tag During Inspection and Maintenance
41
Keep Workplace Clean and Tidy
41
Select Suitable Place for Inspection and Maintenance
41
Only Authorized Personnel
41
Appoint Leader When Working with Others
41
Stop Engine before Carrying out Inspection and Maintenance
42
Installing, Removing, or Storing Attachments
43
Precautions When Working at High Places
43
Two Workers for Maintenance When Engine Is Running
43
Precautions When Working under Machine or Work Equipment
44
Proper Tools
44
Precautions for Inspection and Maintenance
45
Precautions When Welding
45
Handling Battery
45
Precautions When Using Hammer
46
Precautions with High-Temperature Coolant
46
Precautions with High-Temperature Oil
46
Handling High-Pressure Hoses and Piping
47
Noise
47
Precautions with High-Pressure Fuel
47
Precautions with High-Pressure Oil
47
Operation
48
Precautions with High-Pressure Grease When Adjusting Track Tension
48
Do Not Disassemble Recoil Spring
48
Handling Accumulator and Gas Spring
48
Precautions with Compressed Air
49
Maintenance of Air Conditioner
49
Disposing of Waste Materials
49
Method of Selecting Window Washer Fluid
49
Periodic Replacement of Safety Critical Parts
49
General View
51
General View of Machine
51
General View of Controls and Gauges
52
Front Panel
55
Explanation of Components
55
Switches
72
Control Levers and Pedals
86
Fuse
92
Electric Power Take-Out Adapter
94
Door - Open Lock
95
Sash Glass Intermediate Lock
95
Cover, Cap with Lock
96
Opening or Closing Rear Mask
99
Door Pocket
100
Ashtray
100
Lunchbox Holder Belt
100
Cup Holder
101
Tool Box
101
Grease Pump Holder
101
Car Radio, Handling
102
Air Conditioner, Handling
110
Operation
113
Check before Starting Engine, Adjust
113
Starting Engine
133
Operations and Checks after Starting Engine
138
Stopping Engine
142
Machine Operation
143
Shifting Gears
147
Shifting between Forward and Reverse
148
Steering Machine
149
Precautions for Operation
151
Work Possible Using Bulldozer
153
Adjusting Posture of Work Equipment
155
Parking Machine
157
Check after Finishing Work
158
Locking
158
Tips for Longer Undercarriage Life
160
Transportation
163
Transportation Means
163
Removing Cab
163
Precautions When Removing Work Equipment
163
Loading, Unloading Work
164
Method of Lifting Machine
167
Cold Weather Operation
169
Precautions for Low Temperature
169
After Completion of Work
170
After Cold Weather
170
After Storage
171
During Storage
171
Before Storage
171
Long-Term Storage
171
Troubleshooting
172
After Running out of Fuel
172
Method of Towing Machine
172
If Battery Is Discharged
174
Other Trouble
178
Maintenance
183
Guide to Maintenance
183
Outline of Service
186
Handling Oil, Fuel, Coolant, and Performing Oil Clinic
186
Relating to Electric System
189
Handling Hydraulic System
190
Wear Parts List
191
Recommended Fuel, Coolant, and Lubricant
194
Use of Fuel, Coolant and Lubricants According to Ambient Temperature
195
Recommended Brands, Recommended Quality for Products Other than Komatsu Genuine Oil
196
Standard Tightening Torques for Bolts and Nuts
197
Torque List
197
Periodic Replacement of Safety Critical Parts
198
Safety Critical Parts
199
Maintenance Schedule Chart
201
Check, Clean and Replace Air Cleaner Element
203
Service Procedure
203
When Required
203
Check Additional Water Separator, Clean Inside of Case (Only Poor Fuel Arrangement Specification)
207
Clean Inside of Cooling System
208
Check Track Shoe Tension, Adjust
211
Check and Tighten Track Shoe Bolts
213
Reverse and Replace End Bits and Cutting Edges
214
Clean, Check Radiator Fins
215
Check Adjust Air Conditioner
220
Check Door Lock Striker
221
Grease Door Hinge
221
Replace Door Damper
221
Check Door Latch
222
Check Window Washer Fluid Level, Add Fluid
222
Replace Wiper Blade
223
Adjust Idler Clearance
225
Check Idler Oil Level
225
Adjust Play in Center Ball
226
Procedure for Bleeding Air in Hydraulic System
227
Procedure for Releasing Internal Pressure of Hydraulic System
228
Check before Starting
229
Every 50 Hours Service Lubricating
230
Drain Water, Sediment from Fuel Tank (Only Standard Specification)
231
Check Oil Level in Final Drive Case, Add Oil
232
Every 250 Hours Service
232
Check Level of Battery Electrolyte
233
Check Alternator Drive Belt Tension, Adjust
235
Check Air Conditioner Compressor Belt Tension, Adjust
237
Check Brake Performance
239
Clean Air Conditioner Air Filter (Fresh/Recirc Filter)
240
Change Oil in Engine Oil Pan, Replace Engine Oil Filter Cartridge
241
Every 500 Hours Service
241
Replace Fuel Pre-Filter Cartridge
243
Check Electric Wiring Around Starting Motor, Alternator
245
Every 1000 Hours Service
246
Replace Fuel Main Filter Cartridge (Standard Specification)
246
Replace Fuel Main Filter Cartridge (Poor Fuel Arrangement Specification)
248
Replace Fuel Tank Breather Element
251
Replace Hydraulic Tank Breather Element
252
Change Oil in Final Drive Case
253
Check Clamp Tightening Portions for Machine Intake/Exhaust Piping
253
Check for Loose Rops Mount Bolts
254
Check, Clean Fan
255
Change Oil in Hydraulic Tank, Replace Hydraulic Oil Filter Element and Clean Hydraulic Tank Strainer
257
Every 2000 Hours Service
257
Check Accumulator (for Control Circuit)
259
Check Alternator
261
Check Engine Valve Clearance, Adjust
261
Check Starting Motor
262
Check Water Pump
262
Every 4000 Hours Service
262
Replace Accumulator (for Control Circuit)
262
Checking for Looseness of High-Pressure Clamp, Hardening of Rubber
263
Checking for Missing Fuel Spray Prevention Cap, Hardening of Rubber
264
Every 8000 Hours Service
265
Replace Fuel Splay Prevention Caps
265
Replace High-Pressure Piping Clamps
265
Specifications
267
Attachments, Options
271
General Precautions
271
Precautions Related to Safety
271
Air Suspension Seat
272
Equipping Fire Extinguisher and First-Aid Kit
274
Basic Precautions
275
Handling Machines Equipped with Komtrax
275
Index
276
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Komatsu D31EX -22 Shop Manual (51 pages)
BULLDOZER
Brand:
Komatsu
| Category:
Excavators
| Size: 1.57 MB
Table of Contents
Table of Contents
6
Index and Foreword 100 Index
3
Table of Contents
6
Composition of Shop Manual
16
Safety Notice
16
Specification Dimensional Drawing
16
Engine System Parts
16
Power Train
16
Main Frame
16
Arrangement of Hydraulic Equipment for Work Equipment
16
Cooling System
17
Power Train System
17
Sen04353-02
18
Cooling Fan Pump
18
Damper
18
Specifications
18
Table of Contents
18
Track Frame and Idler Cushion
18
Work Equipment Control
18
Cooling Fan Motor
19
HST Hydraulic Equipment Arrangement Diagram
19
Hydraulic Tank and Filter
20
Idler
20
Steering and Brake Control
20
200 Foreword and General Information
21
How to Read the Shop Manual
21
Solenoid Valve
22
Track Roller
22
Work Equipment and Fan Pump
22
Explanation of Terms for Maintenance Standard
23
Carrier Roller
24
Oil Cooler Bypass Valve
24
Handling of Electric Equipment and Hydraulic Component
25
Sprocket
26
Weight Table
26
Track Shoe
28
Final Drive
29
Control Valve
30
Table of Fuel, Coolant and Lubricants
30
HST Pump
32
Handling of Connectors Newly Used for Engines
34
How to Read Electric Wire Code
37
Precautions When Carrying out Operation
40
Method of Disassembling and Connecting Push-Pull Type Coupler
43
HST Motor
44
Standard Tightening Torque Table
46
Conversion Table
50
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