Komatsu avance PC1100SP-6 Manuals

Manuals and User Guides for Komatsu avance PC1100SP-6. We have 1 Komatsu avance PC1100SP-6 manual available for free PDF download: Operation & Maintenance Manual

Komatsu avance PC1100SP-6 Operation & Maintenance Manual

Komatsu avance PC1100SP-6 Operation & Maintenance Manual (263 pages)

HYDRAULIC EXCAVATOR

Brand: Komatsu | Category: Excavators | Size: 10 MB

Table of Contents

Section 1

6
- Safety Information
  3
- Intended Use
  4
- General View of Machine
  4
- Table of Contents
  6
- Safety
  10
- General Precautions
  11
  - Safety Rules
    11
  - Safety Features
    11
  - Clothing and Personal Protective Items
    12
  - Unauthorized Modification
    12
  - Mounting and Dismounting
    13
  - Asbestos Dust Hazard Prevention
    15
  - Injury from Work Equipment
    15
  - Fire Extinguisher and First Aid Kit
    15
  - Protection from Falling or Flying Objects
    17
  - Indoor Ventilation
    18
  - Emergency Exit from Operator's Cab
    19
- Precautions During Operation
  20
- Before Starting Engine
  20
  - Fire Prevention
    21
- After Starting Engine
  22
  - Checks after Starting Engine
    22
  - Traveling on Slopes
    25
  - Precautions for Operation
    26
  - Working on Loose Ground
    27
  - Operations on Slopes
    27
  - Precautions in Cold Weather
    29
  - Never Let Anyone Ride on Attachment
    29
- Transportation
  30
- Battery
  31
  - Battery Hazard Prevention
    31
  - Starting with Booster Cables
    31
  - Charging Battery
    32
- Towing
  33
  - Precautions When Towing
    33
- Lifting Operations
  33
- Bucket with Hook
  34
- Precautions for Maintenance
  35
- Before Carrying out Maintenance
  35
  - Radiator Water Level
    36
  - Proper Tools
    38
  - Use of Lighting
    39
- During Maintenance
  40
- Position for Attaching Safety Labels
  47
- Operation
  52
- General View
  53
- General View of Machine
  53
- General View of Controls and Gauges
  54
- Explanation of Components
  55
- Machine Monitor
  55
  - A: Basic Check Items
    57
  - Engine Oil Level
    57
  - B: Caution Items
    58
  - C: Emergency Stop Items
    59
  - D: Meter Display Portion
    60
  - Pilot Display
    60
  - Fuel Gauge
    61
  - Travel Speed Switch
    64
- Switches
  66
  - Starting Switch
    66
  - Fuel Control Dial
    67
  - Cigarette Lighter
    67
  - Wiper Switch
    67
  - Horn Switch
    69
- Control Levers, Pedals
  71
  - Safety Lock Lever
    71
- Door Lock
  73
- Cap, Cover with Lock
  74
- Hot and Cool Box
  75
- Luggage Box
  75
- Ashtray
  75
- Power Supply Socket
  75
- Fuse
  76
- Handling Grease Pump
  77
  - Method of Use
    78
  - Precautions When Using
    78
- Tool Holder (Cloth Bag)
  77
- Controllers
  77
- Fusible Link
  77
- Handling Accumulator
  80
- Operation
  82
- Check before Starting Engine
  82
- Starting Engine
  95
  - Normal Starting
    95
  - Starting in Cold Weather
    96
- Operations and Checks after Starting Engine
  98
  - When Normal
    99
- Moving Machine off
  105
  - Moving Machine Backward
    106
- Steering Machine
  108
- Stopping Machine
  110
- Swinging
  111
- Operation of Work Equipment
  112
- Handling Working Mode
  113
- Prohibitions for Operation
  114
- Precautions for Operation
  116
- Precautions When Traveling up or down Hills
  117
- How to Escape from Mud
  119
  - When One Side Is Stuck
    119
  - When both Sides Are Stuck
    119
- Work Possible Using Hydraulic Excavator
  120
  - Backhoe Work
    120
  - Ditching Work
    120
  - Loading Work
    120
- Replacement of Bucket
  121
- Parking Machine
  122
- Check after Finishing Work
  123
- Stopping Engine
  124
- Check after Stopping Engine
  125
- Locking
  125
- Method of Lifting Machine
  126
- Precautions for Transportation
  126
- Transportation
  126
- Precautions for Loading
  128
- Transportation Posture
  129
- Cold Weather Operation
  135
- Precautions for Low Temperature
  135
  - Fuel and Lubricants
    135
- Precautions after Completion of Work
  137
- After Cold Weather
  137
- Long-Term Storage
  138
- Before Storage
  138
- Starting Machine after Long-Term Storage
  139
- After Storage
  139
- During Storage
  139
- Troubleshooting
  140
- When Machine Runs out of Fuel
  140
- Phenomena that Are Not Failures
  140
- Method of Towing Machine
  140
- Precautions on Particular Jobsites
  140
- If Battery Is Discharged
  141
  - Removal and Installation of Battery
    142
  - Starting Engine with Booster Cable
    143
- Other Trouble
  146
  - Electronic Control System
    151
- Maintenance
  152
- Guides to Maintenance
  153
- Outlines of Service
  156
- Outline of Oil, Fuel, Coolant
  156
  - Storing Oil and Fuel
    158
- Outline of Electric System
  159
- Outline of Hydraulic System
  160
- Wear Parts List
  161
- Use of Fuel, Coolant and Lubricants According to Ambient Temperature
  162
  - Proper Selection of Fuel, Coolant and Lubricants
    162
- Introduction of Necessary Tools
  166
- Standard Tightening Torques for Bolts and Nuts
  166
- Torque List
  167
- Periodic Replacement of Safety Critical Parts
  168
  - Maintenance Schedule Chart
    170
Section 2

172
- Initial 100 Hours Service
  174
- Initial 250 Hours Service
  174
- Service Procedure
  174
- When Required
  175
  - Clean Inside of Cooling System
    177
  - Check and Tighten Track Shoe Bolts
    181
  - Check and Adjust Track Tension
    182
  - Check Electrical Intake Air Heater
    184
  - Replace Bucket Teeth
    185
  - Adjust Bucket Clearance
    186
  - Check Window Washer Fluid Level, Add Fluid
    187
- Check before Starting
  191
  - Check Coolant Level, Add Water
    191
- Every 10 Hours Service
  197
- Every 100 Hours Service
  199
- Every 250 Hours Service
  200
  - Check Oil Level in Final Drive Case, Add Oil
    200
  - Check Level of Battery Electrolyte
    201
- Replace Drain Filter Cartridge
  202
- Change Oil in Engine Oil Pan, Replace Engine Oil Filter Cartridge
  203
- Replace Hydraulic Filter Element
  204
- Replace Pilot Filter Element
  206
- Check and Tighten Track Frame and Axleconnecting Bolts
  207
- Check and Tighten Track Shoe Bolts
  207
- Check, Clean Fuel Strainer
  207
- Check Alternator Drive Belt Tension, Adjust
  208
- Check Air Conditioner Compressor Belt Tension, Adjust
  209
- With Air Conditioner)
  209
- Every 500 Hours Service
  210
- Replace Fuel Filter Cartridge
  210
- Check Swing Pinion Grease Level, Add Grease
  212
- Clean Hydraulic Tank Strainer and Return Strainer
  213
- Clean FRESH/RECIRC Air Filters of Air Conditioner (Only for Machines Equipped with Air Conditioner)
  215
- Clean Strainer of P.T.O Lubricating Oil Filter
  215
- Check Wear of Fan Belt, Replace, Adjust
  216
- Change Oil in Swing Machinery Case
  218
- Every 1000 Hours Service
  218
- Change Oil in P.T.O Case
  219
- Check All Tightening Parts of Turbocharger
  219
- Check Play of Turbocharger Rotor
  219
- Replace Corrosion Resistor Cartridge
  220
- Replace Hydraulic Tank Breather Element
  220
- Fan Pulley Assembly (1 Point)
  221
- Tension Pulley Assembly (1 Point)
  221
- Check Welded Structure (Color Check)
  222
- Every 2000 Hours Service
  226
  - Change Oil in Final Drive Case
    226
  - Clean, Check Turbocharger
    233
  - Check Alternator, Starting Motor
    233
  - Check Engine Valve Clearance, Adjust
    233
- Every 4000 Hours Service
  234
  - Specifications
    236
- Optional Parts, Attachments
  244
- General Precautions
  245
- Precautions Related to Safety
  245
- Precautions When Installing Attachments
  246
- Checking for Damage to Bucket with Hook
  247
- Handling Bucket with Hook
  247
- Precautions During Operations
  247
- Prohibited Operations
  247
- Seat Belt
  248
- Using Seat Belt
  248
- Combinations of Work Equipment
  250
- Introduction of Optional Parts, Attachments
  250
- Selection of Track Shoes
  252
- Handling Air Conditioner
  254
  - Temperature Control Switch
    255
  - Air Conditioner Switch
    256
  - Off Switch
    256
  - Precautions When Using Air Conditioner
    256
- Handling Car Radio
  257
  - Explanation of Components
    257
  - Manual Tuning
    259
  - Automatic Tuning
    259
  - Specifications
    261

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